Krone BA Comprima CF 155 (HD), CV 150 (HD) Operating instructions

  • Hello! I've reviewed the operating instructions for the KRONE Comprima CF 155 (HD) and Comprima CV 150 (HD) round balers. This document includes information on safe usage, technical specs, and maintenance procedures. It also contains information on the ISOBUS terminal control, bale wrapping, and net tying systems. I'm ready to assist you with any questions you have about this equipment.
  • What is the purpose of the Comprima round balers?
    What type of wrapping is supported by these balers?
    What kind of overload protection system is used?
    What is the maximum net width for these balers?
Original operating instructions
Round baler
Comprima CF 155 (HD)
Comprima CV 150 (HD)
(from serial no.: 844 294)
Order no.: 150 000 166 00 en
01.03.2012
Foreword
2
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Round Baler
Type / types: Comprima CF 155 (XC)
Comprima CV 150 XC
to which this declaration refers is in compliance with the relevant provisions of
EG-directive 2006/42/EG (machines) and EG directive 2004/108/EG (EMV)
.
The signing Managing Director is authorised to compile the technical documents.
Spelle, 01.03.2012
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Foreword
3
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1 Foreword
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Dear Customer!
By purchasing the round baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the round baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the round baler.
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Note
In the operating instructions which follow, the round baler will also be referred to as the
"machine".
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Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Table of Contents
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2 Table of Contents
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1 Foreword .................................................................................................................................................3
2 Table of Contents...................................................................................................................................4
3 Introduction...........................................................................................................................................11
3.1 Purpose of Use11
3.1.1 Contact......................................................................................................................................... 11
3.2 Identification Plate 12
3.3 Information Required for Questions and Orders 12
3.4 Intended Use 13
3.5 Technical data 14
4 Safety.....................................................................................................................................................17
4.1 Identifying Symbols in the Operating Instructions 17
4.2 Identification of the hazard warnings 17
4.2.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 18
4.2.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 18
4.2.3 Safety-conscious work practices ................................................................................................. 18
4.3 Safety Instructions and Accident Prevention Regulations 19
4.4 Hitched Implements 20
4.5 PTO operation 21
4.6 Hydraulic system 22
4.7 Tyres 22
4.8 Maintenance 23
4.9 Unauthorised Conversion/Modification and Spare Parts Production 23
4.10 Inadmissible Modes of Operation 23
4.11 Safety Instructions on the Machine 23
4.12 Introduction 24
4.13 Position of the Adhesive Safety Stickers on the Machine 25
4.13.1 Re-Ordering the Adhesive Safety and Information Labels...................................................... 30
4.13.2 Affixing the Adhesive Safety and Information Labels.............................................................. 30
4.13.3 Safety Equipment .................................................................................................................... 31
5 KRONE ISOBUS-Terminal CCI 100.....................................................................................................32
5.1 Installing the terminal into cabin33
5.2 ISOBUS short cut button 34
5.2.1 Connecting the terminal (on tractors with integrated ISOBUS system)....................................... 36
5.2.2 Connecting the terminal (on tractors without ISOBUS system)................................................... 37
5.2.3 Switching the terminal on / off when the machine is not connected............................................ 38
5.2.4 Switching the terminal on / off when the machine is connected.................................................. 39
5.3 Basic Screen 41
5.3.1 Setting the Bale Firmness (Display on Comprima CF155 (HD) .................................................. 48
Table of Contents
5
5.3.2 Setting the Target Bale Diameter (Display in Comprima CV150 (HD))....................................... 49
5.4 Messages 50
5.5 Menu Level 51
5.5.1 Short Overview ............................................................................................................................ 51
5.5.2 Calling up the menu level ............................................................................................................ 52
5.6 Main menu 1 „Settings“ 53
5.7 Menu 1-2 „Adjustment baler“ 54
5.8 Menu 1-2-2 „Bale Diameter“ (Only For Comprima CF155 (HD)) 55
5.8.1 Menu 1-2-3 „Number net winds“.................................................................................................. 56
5.8.2 Menu 1-2-4 „Sensitivity of the direction display“.......................................................................... 57
5.8.3 Menu 1-2-5 „Pre-signalling"......................................................................................................... 58
5.8.4 Menu 1-2-6 „Filling Correction".................................................................................................... 59
5.8.5 Menu 1-2-9 „ Tying start delay" ................................................................................................... 60
5.9 Menu 1-3 „Adjustment wrapper“61
5.9.1 Menu 1-3-1 „Number of layers”.................................................................................................... 62
5.9.2 Menu 1-3-2 „Number slide wrappings“ ........................................................................................ 63
5.9.3 Menu 1-3-3 „Type of operation wrapper“..................................................................................... 64
5.9.4 Menu 1-3-4 „Type of operation swivel table“ ............................................................................... 65
5.9.5 Menu 1-3-5 „Sheet width“............................................................................................................ 66
5.9.6 Menu 1-3-6 „Sheet Tear Control“................................................................................................. 67
5.10 Main menu 2 “Counters” 69
5.10.1 Menu 2-1 “Customer counter”.................................................................................................. 70
5.10.2 Menu 2-2 „Total bale counter“ ................................................................................................. 72
5.11 Main menu 3 "Manual operation” 73
5.11.1 Menu 3-1 „Manual Operation Baler"........................................................................................ 74
5.11.2 Status messages ..................................................................................................................... 75
5.11.3 Move Manually to Tying Position............................................................................................. 77
5.11.4 Activating the Wrapping Table Manually For Comprima CV150 (HD) .................................... 77
5.11.5 Moving Lifter Manually to the Top/to the Bottom for Comprima CF155 (HD) ......................... 78
5.11.6 Open/ close bale chamber....................................................................................................... 78
5.11.7 Move swivel table by hand....................................................................................................... 79
5.12 Menu 3-2 „Manual operation wrapper" 79
5.12.1 Open/close holding arms......................................................................................................... 80
5.12.2 Switch on/switch off wrapping arm .......................................................................................... 81
5.12.3 Move the wrapping arm to zero position.................................................................................. 81
5.13 Main menu 4 „Service“ 82
5.13.1 Menu 4-2 “Manual sensor test”................................................................................................ 83
5.13.2 Actuator test............................................................................................................................. 93
5.13.3 Menu 4-4 „Manual actuator test“.............................................................................................. 93
5.13.4 Menu 4-8 „Diagnostics ........................................................................................................... 97
Table of Contents
6
5.13.5 Menu 4-9 „Manual operation without confirmation prompt”..................................................... 98
5.14 Main menu 5 „Info“ 100
5.15 Main menu 6 „Fitter“ 101
5.16 Messages 102
5.16.1 Query message for bale chamber ......................................................................................... 102
5.16.2 Query message manual operation........................................................................................ 102
5.16.3 Query message repeat wrapping........................................................................................... 103
5.16.4 Alarm messages.................................................................................................................... 104
5.16.5 Acoustic warnings.................................................................................................................. 104
5.16.6 Note and messages............................................................................................................... 105
5.16.7 Prompts.................................................................................................................................. 106
5.16.8 Physical messages................................................................................................................ 107
5.16.9 General Messages................................................................................................................. 109
6 ISOBUS operation ..............................................................................................................................110
6.1 Attaching the ISOBUS terminal 111
6.1.1 Connection terminal to tractor.................................................................................................... 111
6.1.2 Connection tractor to machine................................................................................................... 111
6.2 Differing functions to KRONE ISOBUS terminal CCI 112
7 Operation of the Electronic baling pressure adjustment (Optional).............................................113
7.1 KRONE ISOBUS-Terminal CCI 100 114
7.1.1 Basic Screen in Case of an Electronic Baling Pressure Adjustment......................................... 114
7.1.1.1 Actuator test....................................................................................................................... 116
8 Operation of the Hydraulic Zero Setting of Blades (Optional).......................................................117
8.1 KRONE ISOBUS Terminal CCI 100 117
8.1.1 Basic screen in case of a connected zero setting of blades (option) ........................................ 117
8.1.1.1 Sensor test / actuator test.................................................................................................. 119
8.1.1.2 Alarm messages for blade comfort control system............................................................ 120
9 Commissioning...................................................................................................................................121
9.1 Before initial start-up 122
9.2 Removing generally round tensioning system 125
9.3 Changing the Drawbar Height and Adjusting the Hitch 127
9.4 PTO shaft 129
9.4.1 Length adjustment..................................................................................................................... 129
9.4.2 Mounting the PTO shaft on the machine side ........................................................................... 130
10 Start-up................................................................................................................................................133
10.1 Mounting onto the Tractor 134
10.2 Hydraulics 135
10.2.1 Special Safety Instructions .................................................................................................... 135
10.2.2 Connecting the hydraulic lines............................................................................................... 135
10.3 Hydraulic brake (Export) 137
Table of Contents
7
10.3.1 Install the PTO shaft.............................................................................................................. 138
10.4 Compressed Air Connections for the Compressed Air Brake 140
10.5 Electrical connections 141
10.6 Using the safety chain 142
10.7 Net Brake 142
10.8 Running-in Period 143
10.8.1 Cam-type Clutch Engaging.................................................................................................... 143
10.9 Start-up Bale Turner 144
10.10Mounting the Stop / Holding Tube 145
10.11Positioning the Bale Turner 146
10.12Moving the Bale Turner into Working Position 146
10.12.1 Adjusting the Baffle Plate....................................................................................................... 147
10.13Adjusting the parking jack 147
10.14Moving the Bale Turner into Transport Position 148
10.15Mounting the bale cloth on the bale turner 149
10.16Removing the bale turner 149
11 Driving and Transport........................................................................................................................150
11.1 Preparations for road travel 150
11.1.1 Checking Parking Support..................................................................................................... 152
11.1.2 Checking the lighting system................................................................................................. 153
11.1.3 Fastening Rubber Cover........................................................................................................ 153
11.2 Parking154
11.2.1 Securing the Machine Against the Possibility of Rolling Back............................................... 154
11.2.2 Lowering the Parking Support ............................................................................................... 155
11.2.3 Disconnecting the PTO shaft from the tractor ....................................................................... 155
11.2.4 Disconnect the Supply Lines ................................................................................................. 156
12 Operation.............................................................................................................................................157
12.1 Adjustments Before Starting Work 158
12.2 Travelling speed 159
12.3 Filling the bale chamber160
12.3.1 Reducing the Pressure on the Side Walls of the Bale Chamber........................................... 161
12.3.1.1 Assembly of Additional Tappet Strips on the Starter Roller .......................................... 161
12.3.1.2 Assembly of Additional Supporting Plates in the Tailgate............................................. 162
12.4 Wrapping and Depositing Bales163
12.5 Before Baling 164
12.6 After Baling 165
12.7 Overload protection 166
12.7.1 Drive Chain for Pick-up with Cam-type Clutch ...................................................................... 166
12.8 Swivel Table 166
12.9 Pick up 167
Table of Contents
8
12.10Default Setting (Working Height Setting) 167
12.11Roller crop guide 168
12.11.1 Bearing Pressure Relief of the Pick-up.................................................................................. 169
12.12Cutting system 170
12.12.1 General Aspects .................................................................................................................... 170
12.12.2 Chop length............................................................................................................................ 171
12.13Eliminating Blockages 174
12.13.1 Zero position of the cutter...................................................................................................... 175
12.14Setting the Bale Diameter 179
12.15Setting Baling Pressure180
12.16Net Wrapping 182
12.16.1 Net wrapping parts................................................................................................................. 183
12.16.2 Function of the Net Tying....................................................................................................... 183
12.17Inserting the Net Roll 184
12.17.1 Insert Net ............................................................................................................................... 186
12.17.2 Setting Cut-off Position.......................................................................................................... 188
12.17.3 Setting of the Feed Position................................................................................................... 189
12.17.4 Setting of the Tying Position.................................................................................................. 190
12.17.5 Selecting the Number of Net Winds....................................................................................... 191
12.18Adjusting Soft Core 192
12.19Blockage Due to Jammed Crop 195
12.20Bale Wrapper 196
12.20.1 Special Safety Instructions .................................................................................................... 196
12.20.2 Components Bale Wrapper ................................................................................................... 197
12.20.3 Function Bale Wrapper.......................................................................................................... 198
12.20.4 Store Bale.............................................................................................................................. 199
12.20.5 Inserting Sheet....................................................................................................................... 200
12.20.6 Adjusting the Sheet Brake..................................................................................................... 205
12.20.7 Setting the Pre-stretch of the Foil.......................................................................................... 206
12.20.8 Adjusting the Gearbox on the Swivel table............................................................................ 207
13 Settings ...............................................................................................................................................208
13.1.1 Adjusting the net brake.......................................................................................................... 209
13.1.2 Loosening the net brake........................................................................................................ 211
13.2 Central chain lubrication system 212
14 Maintenance........................................................................................................................................217
14.1 Special Safety Instructions 217
14.2 Test run. 217
14.3 Lifting 218
14.3.1 Lifting Eyes ............................................................................................................................ 218
14.3.2 Raise...................................................................................................................................... 218
Table of Contents
9
14.4 Setting of the Scraper Rail to the Upper Spiral Roller 218
14.5 Position of the Sensors 220
14.5.1 Adjusting the Sensors............................................................................................................ 224
14.5.1.1 Namur sensor d = 12 mm.............................................................................................. 224
14.5.1.2 Namur Sensor d = 30 mm.............................................................................................. 224
14.5.1.3 Sensor Position Cutter base (B8).................................................................................. 225
14.6 Tightening Torques 226
14.7 Tightening Torques (Countersunk Screws) 227
14.8 Overview 228
14.9 Tandem Axle 228
14.9.1 Setting the Transfer Mechanism............................................................................................ 229
14.9.2 Setting of the Brakes with Hydraulic Linkage Setter.............................................................. 229
14.10Tyres 230
14.10.1 Checking and maintaining tyres............................................................................................. 231
14.10.2 Tyre air pressure.................................................................................................................... 232
14.11Drawbar 232
14.12Filling Quantities and Lubrication Designations for Gearboxes 233
14.13Oil Level Check and Oil Change on the Gearboxes 233
14.13.1 Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 233
14.13.2 Main drive .............................................................................................................................. 234
14.13.3 Slip-on Gear........................................................................................................................... 235
14.14Screw Connections on the Floor Conveyors Front and Rear 236
14.15Novo Grip belt on the floor conveyor 237
14.16Checking the Safety Rollers of Single Blade Locking Device 238
14.17Drive chains 239
14.17.1 Tensioning the Drive Chains.................................................................................................. 239
14.17.1.1 Front Floor Conveyor Drive ........................................................................................... 239
14.17.1.2 Rear Floor Conveyor Drive............................................................................................ 240
14.17.1.3 Pick-up........................................................................................................................... 241
14.17.1.4 Conveyor Auger Drive ................................................................................................... 242
14.17.1.5 Roller Drive.................................................................................................................... 242
14.18Hydraulics 243
14.18.1 Shut-off valve for tailgate....................................................................................................... 244
14.18.2 On-board Hydraulic System................................................................................................... 245
14.18.3 Electromagnetic Valves......................................................................................................... 247
14.18.4 Emergency manual activation of electromagnetic valves...................................................... 248
14.18.5 Hydraulic Tank....................................................................................................................... 249
14.18.6 Replacing the Hydraulic Oil Filter .......................................................................................... 250
14.19Hitches on the Drawbar251
14.20Grinding blades252
Table of Contents
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14.21Maintenance – brake system (special equipment) 253
14.21.1 Special Safety Instructions .................................................................................................... 253
14.21.2 Coupling heads (non-interchangeable) ................................................................................. 253
14.21.3 Air filter for pipelines .............................................................................................................. 254
14.21.4 Compressed-air reservoir...................................................................................................... 255
15 Maintenance – lubrication .................................................................................................................256
15.1 Special Safety Instructions 256
15.2 Lubricants 257
15.3 General aspects 257
15.4 Lubricating the PTO shaft 258
15.5 Lubrication points 260
16 Placing in Storage..............................................................................................................................264
16.1 Special Safety Instructions 264
16.2 At the End of the Harvest Season 265
16.3 Before the Start of the New Season 266
16.3.1 Venting the overload coupling on the PTO shaft................................................................... 267
17 Malfunctions - Causes and Remedies..............................................................................................268
17.1 Special Safety Instructions 268
17.2 General malfunctions 269
17.3 Malfunctions on the central chain lubrication system 271
17.4 Malfunctions on the Wrapping Mechanism 272
17.5 Error Messages of KRONE Operation Terminal 272
18 Appendix .............................................................................................................................................273
18.1 Hydraulic System Circuit Diagrams 273
18.2 Electrical circuit diagram 278
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Introduction
11
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3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
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3.1 Purpose of Use
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The round balers with integrated wrapping machine of type Comprima CF155 (HD), Comprima
CV150 (HD) are pick-up balers with a variable bale chamber. They cut, compact and wrap
agricultural crop into round bales.
These bales can be wrapped with sheet immediately after the baling process. If necessary, it is
also possible to put them down without sheet wrapping.
Round balers are serially equipped with a net tying and a rotating chopping system.
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WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
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3.1.1 Contact
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Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: info.ldm@krone.de
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Introduction
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3.2 Identification Plate
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Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
KR004020
Fig. 1
The machine data are located on the type plate (1). This type plate can be found on the outside
on the side sheet of the twine box on the right machine side.
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3.3 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
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Introduction
13
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3.4 Intended Use
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The round baler is built exclusively for customary use in agricultural work (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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Introduction
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3.5 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
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Comprima CF 155 (HD)
Axle Tandem axle (axle base is 1150 mm)
Permissible weights see information listed on the identification
plate
Pick-up width 2150 mm
Width approx. 2990 mm
Track width 2370 mm
Tyres 620/40 - R 22.5
500/55-20 12 PR
Length approx. 7332 mm
Height approx. 3625 mm
Bale dimensions Diameter approx. 1250 - 1500 mm
Width approx. 1200 mm
Power requirement approx. 74 kW (100 HP)
Drive speed (PTO shaft) 540 r.p.m.
Max. permissible operating pressure of the
hydraulic system 200 bar
Max. oil temperature 80°C
Delivery rate hydraulics min. 30 l/min
max. 60 l/min
Electr.
connections Lighting 12 volt – 7-pin plug
Operation 12 volt – 3-pin plug
Net Max. width 1300 mm
Sleeve length 1250 - 1350 mm
Sleeve diameter ø 75 - 80 mm
Roll diameter max. 310 mm (3000 m roller)
Sheet Width 2 x 750 mm (500 mm also possible)
Pre-stretch 50% or 70%
Sleeve diameter ø 75 - 80 mm
Roll diameter max. 260 mm
Overload protection system (universal shaft)
Cam-type clutch 540 rpm
2300 Nm
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Introduction
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Comprima CV 150 (HD)
Axle Tandem axle (axle base is 1150 mm)
Permissible weights see information listed on the identification
plate
Pick-up width 2150 mm
Width approx. 2990 mm
Track width 2370 mm
Tyres 620/40 - R 22.5
500/55-20 12 PR
Length approx. 7432 mm
Height approx. 3385 mm
Bale dimensions Diameter approx. 1000 - 1500 mm
Width approx. 1200 mm
Power requirement approx. 74 kW (100 HP)
Drive speed (PTO shaft) 540 r.p.m.
Max. permissible operating pressure of the
hydraulic system 200 bar
Max. oil temperature 80°C
Delivery rate hydraulics min. 30 l/min
max. 60 l/min
Electr.
connections Lighting 12 volt – 7-pin plug
Operation 12 volt – 3-pin plug
Net Max. width 1300 mm
Sleeve length 1250 - 1350 mm
Sleeve diameter ø 75 - 80 mm
Roll diameter max. 310 mm (3000 m roller)
Sheet Width 2 x 750 mm (500 mm also possible)
Pre-stretch 50% or 70%
Sleeve diameter ø 75 - 80 mm
Roll diameter max. 260 mm
Overload protection system (universal shaft)
Cam-type clutch 540 rpm
2300 Nm
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Introduction
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This page has been left blank deliberately!!
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Safety
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4 Safety
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4.1 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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4.2 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
Measures for risk prevention.
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Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
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4.2.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert.
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
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4.2.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
Endangering of persons due to not protected working areas.
Breakdown of important machine functions
Failure of prescribed methods for repair and maintenance
Endangering of persons due to mechanical and chemical effects
Damage to the environment due to leaking hydraulic oil
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4.2.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
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Safety
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4.3 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in
addition to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation.
Pay attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you
are using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must
be positioned in such a way that no movements are unintentionally triggered in any
transport or working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response
of the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning
corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!
Safety
20
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
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4.4 Hitched Implements
1Secure implements against rolling.
2Observe the maximum supported load on the trailer coupling, swing drawbar or hitch!
3If a drawbar coupling is used, make certain that there is enough play at the coupling
point.
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