Krone KW 4.62 - 8.82 Operating instructions

Original operating instructions

Rotary tedder

KW 4.62/4

KW 5.52/4x7

KW 6.02/6

KW 6.72/6

KW 7.82/6x7

KW 7.92/8

KW 8.82/8

(from serial no.: 904 225)

Order no.: 150 000 022 04 en

30.01.2017

Table of Contents

2

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CV0

CV

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EC Declaration of Conformity

We

Maschinenfabrik Bernard Krone GmbH & Co. KG

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the Machine: Rotary tedder

Type: KW 4.62/4, KW 5.52/4x7, KW 6.02/6; KW 6.72/6,

KW 7.82/6x7, KW 7.92/8, KW 8.82/8

to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/CE (machines).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 20.04.2016

Dr.-Ing. Josef Horstmann

(Managing Director, Design & Development)

Year of manufacture: Machine no.:

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Table of Contents

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1 Table of Contents

1Table of Contents ................................................................................................................................... 3

2To this Document ................................................................................................................................... 6

2.1Validity ................................................................................................................................................ 6

2.2Re-Ordering ........................................................................................................................................ 6

2.3Further applicable documents ............................................................................................................ 6

2.4Target group of this document ........................................................................................................... 6

2.5How to use this document .................................................................................................................. 6

2.5.1Directories and References ........................................................................................................ 6

2.5.2Direction Information ................................................................................................................... 7

2.5.3Term “Machine” ........................................................................................................................... 7

2.5.4Figures ........................................................................................................................................ 7

2.5.5Scope of Document..................................................................................................................... 7

2.5.6Means of representation ............................................................................................................. 7

2.5.7Conversion table ....................................................................................................................... 10

3Safety ..................................................................................................................................................... 11

3.1Intended use ..................................................................................................................................... 11

3.2Service life of the machine ............................................................................................................... 11

3.3Basic safety instructions ................................................................................................................... 11

3.3.1Importance of the operating instructions ................................................................................... 11

3.3.2Personnel qualification .............................................................................................................. 12

3.3.3Children in danger ..................................................................................................................... 12

3.3.4Coupling .................................................................................................................................... 12

3.3.5Structural changes to the machine ........................................................................................... 12

3.3.6Additional equipment and spare parts ...................................................................................... 13

3.3.7Workstations on the Machine .................................................................................................... 13

3.3.8Operational safety: Technically perfect condition ..................................................................... 13

3.3.9Danger zones ............................................................................................................................ 15

3.3.10Keeping safety devices functional ............................................................................................. 17

3.3.11Personal Protective Equipment ................................................................................................. 17

3.3.12Safety signs on the machine ..................................................................................................... 17

3.3.13Traffic safety .............................................................................................................................. 18

3.3.14Parking the machine safely ....................................................................................................... 18

3.3.15Consumables ............................................................................................................................ 18

3.3.16Sources of danger on the machine ........................................................................................... 19

3.3.17Dangers associated with certain activities: Work on the machine ............................................ 20

3.3.18Dangers associated with certain activities: Working on wheels and tyres ................................ 21

3.3.19Behaviour in hazardous situations and when accidents occur ................................................. 21

3.4Safety routines ................................................................................................................................. 22

3.4.1Stopping and securing the machine .......................................................................................... 22

3.4.2Supporting lifted machine and machine parts securely ............................................................ 22

3.4.3Safely checking the oil level and changing the oil and filter element ........................................ 23

3.5Safety stickers on the machine ........................................................................................................ 24

3.5.1Position and meaning of the safety stickers on the machine .................................................... 24

3.5.2Re-Ordering Safety Labels and Information Labels .................................................................. 26

3.5.3Attaching Safety Labels and Information Labels ...................................................................... 26

3.5.4Contact ...................................................................................................................................... 26

Table of Contents

4

4Machine Description ............................................................................................................................ 27

4.1Machine overview ............................................................................................................................. 27

4.2Overload protection .......................................................................................................................... 28

4.3Identification Plate ............................................................................................................................ 29

4.4Information Required for Questions and Orders .............................................................................. 29

5Technical Data of the Machine ............................................................................................................ 30

5.1Consumables ................................................................................................................................... 32

6Commissioning..................................................................................................................................... 33

6.1First installation ................................................................................................................................ 33

6.2Preparations on the rotary tedder .................................................................................................... 34

6.2.1Adjusting the lower suspension arms ....................................................................................... 34

6.3Overload protection .......................................................................................................................... 35

6.3.1Removing the preserving wax from the tines ............................................................................ 36

6.4Connect the machine to the tractor .................................................................................................. 36

6.5PTO shaft ......................................................................................................................................... 37

6.5.1Length adjustment..................................................................................................................... 37

7Start-up .................................................................................................................................................. 38

7.1Connect the machine to the tractor .................................................................................................. 38

7.2Install the PTO shaft ......................................................................................................................... 40

7.3Hydraulics ......................................................................................................................................... 42

7.3.1Special Safety Instructions ........................................................................................................ 42

7.3.2Connecting the hydraulic lines .................................................................................................. 43

8Operation ............................................................................................................................................... 44

8.1Overload protection .......................................................................................................................... 44

8.2From transport into working position ................................................................................................ 46

8.3Working height of the tine rotors ...................................................................................................... 48

8.4Using the Machine for Work ............................................................................................................. 49

8.4.1Exchanging the wheels ............................................................................................................. 51

8.5Driving on Slopes ............................................................................................................................. 52

8.6Switching from working position to transport position ...................................................................... 53

8.7Parking ............................................................................................................................................. 55

9Driving and Transport .......................................................................................................................... 57

9.1Preparation for transport .................................................................................................................. 58

10Settings ................................................................................................................................................. 60

10.1Spreading angle setting of the rotors ............................................................................................... 61

10.2Spread limiter ................................................................................................................................... 63

10.3Stabiliser ........................................................................................................................................... 64

10.4Setting of tines .................................................................................................................................. 65

10.5Setting for the pendulum area of the bars ........................................................................................ 66

10.5.1Adjusting the bar hinge point inside to the intermediate bar ..................................................... 67

10.5.2Setting the linking rod ............................................................................................................... 69

10.5.3Setting the tension spring on the linking rod ............................................................................. 70

10.6Setting the Lockings ......................................................................................................................... 71

11Maintenance .......................................................................................................................................... 72

11.1Spare Parts ...................................................................................................................................... 72

11.2Maintenance table ............................................................................................................................ 73

11.3Tightening torques ............................................................................................................................ 74

11.3.1Metric Thread Screws with Control Thread .............................................................................. 74

Table of Contents

5

11.3.2Metric Thread Screws with Fine Thread ................................................................................... 75

11.3.3Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 75

11.3.4Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ........................ 76

11.4Deviating Tightening Torques MA (Nm) ........................................................................................... 77

12Maintenance – lubrication ................................................................................................................... 78

12.1Special Safety Instructions ............................................................................................................... 78

12.2PTO shaft ......................................................................................................................................... 78

12.3Lubrication Chart .............................................................................................................................. 79

12.4Maintenance hydraulics ................................................................................................................... 83

12.5Tyres ................................................................................................................................................ 83

13Maintenance - Gearbox ........................................................................................................................ 84

13.1Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 84

13.2Main gearbox .................................................................................................................................... 85

14Special equipment ................................................................................................................................ 87

14.1Tine loss safeguard .......................................................................................................................... 87

14.2Jockey wheel front ............................................................................................................................ 88

14.3Installation of the lighting system ..................................................................................................... 90

14.4Spread limiter (hydraulic) ................................................................................................................. 92

14.4.1Preparation of the hydraulic connection on the tractor and rotary tedder ................................. 92

14.4.2Setting the spread limiter .......................................................................................................... 93

14.5Anti-wrap guard plate tyres .............................................................................................................. 94

14.6Spare wheel with support ................................................................................................................. 95

14.7Mounting Longer Lower Suspension Arms ...................................................................................... 96

14.8Night Raking Gearbox ...................................................................................................................... 97

15Placing in Storage ................................................................................................................................ 99

15.1At the End of the Harvest Season .................................................................................................... 99

15.2Before the Start of the New Season ............................................................................................... 100

16Disposal of the machine .................................................................................................................... 101

16.1Disposal of the machine ................................................................................................................. 101

17Index .................................................................................................................................................... 102

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2 To this Document

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2.1 Validity

These operating instructions apply to rotary tedders of the series:

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KW 4.62/4; KW 5.52/4 x7; KW 6.02/6; KW 6.72/6; KW 7.82/6 x7;KW 7.92/8; KW 8.82/8

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2.2 Re-Ordering

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If this document should become wholly or partially unusable, you can request a replacement

document by stating the order number mentioned on the cover sheet.

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2.3 Further applicable documents

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To ensure that the machine is used safely and as intended, observe the following further

applicable documents:

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– Operating instructions of universal shaft(s)

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2.4 Target group of this document

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This document aims at the operators of the machine fulfilling the minimum requirements of

personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

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2.5 How to use this document

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2.5.1 Directories and References

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Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in

the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are

in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in

the text and specify the chapter and subchapter or section. The designation of subchapters or

sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index

directory.

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2.5.2 Direction Information

Direction information in this document such as front, rear, right and left always applies in the

direction of travel.

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2.5.3 Term “Machine”

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Throughout the rest of this document, the “rotary tedder” will also be referred to as the

“machine”.

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2.5.4 Figures

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The figures in this document do not always represent the exact machine type. The information

which refers to the figure always corresponds to the machine type of this document.

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2.5.5 Scope of Document

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In addition to standard equipment, accessories kits and versions of the machine are described

in this document. Your machine may deviate from this document.

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2.5.6 Means of representation

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Icons in the text

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In this document, the following means of representation are used:

Action step

A bullet point () designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points () located in front of a sequence of action steps identify a sequence of

actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

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Symbols in figures

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To visualize parts and actions steps, the following icons are used:

Icon Explanation

1 Reference sign for part

I Position of a part (e.g. move from pos. I to pos. II)

X Dimensions (e.g. B = width, H = height, L = length)

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel

opened

closed

enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts

or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered

parts or covered mounting material

Laying routes

LH Left-hand machine side

RH Right-hand machine side

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Warning signs

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Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

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Notes with information and recommendations

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Note

Effect: Economic benefit of the machine.

• Measures to be performed.

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2.5.7 Conversion table

By means of the following table, metric units can be converted into US units.

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Quantity SI Units (Metric) Factor Inch-Pound Units

Unit Name Abbreviation Unit Name Abbreviation

Area hectare ha 2.47105 acre acres

Flow liters per

minute L/min 0.2642

US gallon per

minute gpm

cubic meter

per hour m³/h 4.4029

Force newton N 0.2248 pound-force lbf

Length millimeter mm 0.03937 inch in.

meter m 3.2808 foot ft.

Power kilowatt kW 1.3410 horsepower hp

Pressure kilopascal kPa 0.1450

pound per

square inch psi

megapascal MPa 145.0377

bar (non-SI) bar 14.5038

Torque newton meter Nm 0.7376

pound-foot or

foot-pound ft·lbf

8.8507 pound-inch or

inch-pound in·lbf

Temperature degree

Celsius °C °Cx1.8+32

degree

Fahrenheit °F

Velocity meter per

minute m/min 3.2808

foot per

minute ft/min

meter per

second m/s 3.2808

foot per

second ft/s

kilometer per

hour km/h 0.6215

miles per

hour mph

Volume liter L 0.2642 US gallon US gal.

milliliter ml 0.0338 US ounce US oz.

cubic

centimeter cm³ 0.0610 cubic inch in³

Weight kilogram kg 2.2046 pound lbs

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Safety

11

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3 Safety

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Ver

3.1 Intended use

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The rotary tedder is built exclusively for customary use in agricultural work (intended use).

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3.2 Service life of the machine

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– The service life of this machine strongly depends on proper use and maintenance as well as

the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be

achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other

damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the

machine. According to the results of this inspection, a decision concerning the possibility of

reuse of the machine should be taken.

– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can

be replaced.

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Unauthorised modifications to the machine may have a negative effect on the machine

characteristics or safe and reliable use of the machine or may interfere with proper operation.

Unauthorised modifications shall therefore release the manufacturer of any liability for

consequential damage.

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3.3 Basic safety instructions

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Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to

the environment and property.

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3.3.1 Importance of the operating instructions

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The operating instructions are an important document and a part of the machine. They are

aimed at the user and contain safety-relevant information.

Only the procedures indicated in the operating instructions are reliable. If the operating

instructions are not observed, people may be seriously injured or killed.

• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”

in the Safety chapter.

• Before working, also read and observe the respective sections in the operating instructions.

• Keep the operating instructions ready to hand for the user of the machine.

• Hand over the operating instructions to subsequent users.

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Safety

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3.3.2 Personnel qualification

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If the machine is not used properly, people may be seriously injured or killed. To avoid

accidents, each person who works with the machine must satisfy the following minimum

requirements:

– He is physically capable of controlling the machine.

– He can work safely with the machine in accordance with these operating instructions.

– He understands the method of operation of the machine within the scope of his work and

can identify and avoid the dangers associated with the work.

– He has read the operating instructions and can implement the information in the operating

instructions accordingly.

– He is familiar with driving vehicles safely.

– For road travel he has adequate knowledge of the highway code and has the stipulated

driving licence.

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3.3.3 Children in danger

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Children cannot assess danger and behave unpredictably.

As a result, children are especially at risk.

• Keep children away from the machine.

• Keep children away from consumables.

• Especially before starting up and moving the machine, ensure that there are no children in

the danger zone.

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3.3.4 Coupling

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When tractor and machine are not correctly connected, there is a risk of causing serious

accidents.

• Observe all operating instructions when connecting:

– The operating instructions of the tractor

– The operating instructions of the machine

– The operating instructions of universal shaft

• Observe the changed driving behaviour of the combination.

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3.3.5 Structural changes to the machine

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Structural changes and enhancements may impair the functionality and operational safety of the

machine. Thus there is a risk of serious injuries or death.

Structural changes and enhancements are not permitted.

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Safety

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3.3.6 Additional equipment and spare parts

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Additional equipment and spare parts which do not comply with the requirements of the

manufacturer may impair the operational safety of the machine and cause accidents.

• To ensure operational safety, use original parts or standard parts which correspond to the

requirements of the manufacturer.

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3.3.7 Workstations on the Machine

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Control of the moving machine

The moving machine requires the driver to react quickly at any time. Otherwise, the machine

may move in an uncontrolled manner and seriously injure or kill people.

• Start the engine from the driver's seat only.

• Never leave the driver's seat while the machine is moving.

• Never climb in or out of the machine while it is moving.

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Passengers

Passengers may be seriously injured by the machine or fall off the machine and get run over.

Ejected objects may strike and injure passengers.

• Never let people ride on the machine.

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3.3.8 Operational safety: Technically perfect condition

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Operation only when the machine has been started up correctly

If the machine is not started up correctly according to these operating instructions, the

operational safety of the machine is not ensured. As a result, accidents may occur and people

may be seriously injured or killed.

• Do not use the machine unless it has been started up correctly, see chapter Start-up.

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Technically perfect condition of the machine

Improper maintenance and adjustment may affect the operational safety of the machine and

cause accidents. As a result, people may be seriously injured or killed.

• Perform all maintenance and adjustment work according to the chapters Maintenance and

Adjustment.

• Before performing any maintenance or adjustment work, shut down and safeguard the

machine, see chapter Safety "Shutting down and safeguarding the machine".

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Safety

14

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Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.

As a result, people may be seriously injured or killed. The following parts of the machine are

particularly important for safety:

– Steering

– Safety devices

– Connecting devices

– Lighting

– Hydraulic system

– Tyres

– Universal shaft

If there are doubts about the operational safety of the machine, for example due to leaking

consumables, visible damage or an unexpected change to the driving behaviour:

• Shut down and safeguard the machine, see chapter Safety, "Shutting down and

safeguarding the machine".

• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten

slack screws.

• If possible, repair the damage according to these operating instructions.

• In the case of damage which may affect operational safety and cannot be repaired

according to these operating instructions: Have damage repaired by a qualified service

centre.

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Technical limit values

If the technical limit values of the machine are not observed, the machine may be damaged. As

a result, accidents may occur and people may be seriously injured or killed. To ensure safety,

the following technical limit values must be observed:

– Permitted gross weight

– Maximum speed.

• Observe limit values, see chapter Description of machine, "Technical data".

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Safety

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3.3.9 Danger zones

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When the machine is switched on, a danger zone may be created around this machine.

To avoid getting into the danger zone of the machine, maintain at least the safety distance.

If the safety distance is not followed, people may be seriously injured or killed.

• Do not switch on the drives and the engine until you are sure that no one has ignored the

safety distance.

• If people ignore the safety distance, switch off the drives.

• Stop the machine in the shunting operation and field mode.

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If the danger zone is not observed, people may be seriously injured or killed.

• Keep people away from the danger zone of the tractor and the machine.

• Do not switch on the drives and engine until there is nobody in the danger zone.

The safety clearance is:

– 30 metres in front of the machine while in operation.

– 5 metres in front of the machine when at a standstill.

– 3 metres on either side of the machine.

– 5 metres behind the machine.

• Before working in front of and behind the tractor and in the danger zone of the machine:

Shut down and safeguard the machine, see chapter Safety, "Shutting down and

safeguarding the machine". This also applies to brief inspection work. Many serious

accidents in front of and behind the tractor and the machine occur due to negligence and

running machines.

• Consider the information in all relevant operating instructions.

– The operating instructions for the tractor

– The operating instructions for the machine

– The operating instructions for the universal shaft

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Safety

16

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Danger zone between tractor and machine

People standing between the tractor and machine may be seriously injured or killed if the tractor

rolls away or by carelessness or machine movements:

• Before working between tractor and machine: Shutdown and safeguard the machine, refer

to chapter Safety “Shutting Down and Safeguarding the Machine”. This also applies to brief

inspection work.

• If the power lifter has to be actuated, keep all people away from the range of movement of

the power lifter.

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Danger zone when drive is switched on

When the drive is switched on, there is a danger to life caused by rotating machine parts. There

must be nobody in the danger zone of the machine.

• Before starting the machine, direct all people out of the danger zone of the machine.

• If hazardous situations arise, switch off drives immediately and instruct people to leave the

danger zone.

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Danger zone PTO shaft

People may be caught, pulled in and seriously injured by the PTO shaft and the driven

components.

Before switching on the PTO shaft:

• Make sure that all safety devices are fitted and in the protection position.

• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.

• Switch off the drives if they are not necessary.

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Danger zone universal shaft

People may become caught by the universal shaft, pulled in and seriously injured.

• Observe the operating instructions of the universal shaft.

• Provide the section tube and universal shaft guards with adequate cover.

• Allow the universal shaft locks to engage.

• Attach the chains to prevent the universal shaft guards from rotating with the shaft.

• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.

• Make sure that the universal shaft guards are attached and functional.

• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.

The machine may be damaged. Parts could be hurled up and hurt people.

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Danger zone due to coasting machine parts

When the drives have been switched off, the following machine parts will coast:

– Universal shaft

– Rotor

When machine parts are coasting, people may be seriously injured or killed.

Shut down and safeguard the machine, see chapter Safety, "Shutting down and safeguarding

the machine".

• Do not touch machine parts until they have come to a standstill.

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Safety

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3.3.10 Keeping safety devices functional

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If safety devices are missing or damaged, people may be seriously injured or killed by moving

machine parts.

• Replace damaged safety devices.

• Remount dismounted safety devices and all other parts before start-up and move them to

protective position.

• If it is doubtful whether all safety devices have been correctly installed and are functional,

have a service centre check them.

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3.3.11 Personal Protective Equipment

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The wearing of personal protective equipment is an important safety measure. Missing or

unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

– Suitable protective gloves

– Safety boots

– Wear tight-fitting protective clothing

– Hearing protection

– Protective goggles

• Specify and provide personal protective equipment for the particular job.

• Use only personal protective equipment which is in proper condition and offers effective

protection.

• Adjust personal protective equipment to the person, for example the size.

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Wear suitable clothing

Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of

it becoming caught on protruding parts. As a result, people may be seriously injured or killed.

• Wear tight-fitting clothing.

• Never wear rings, chains or other items of jewellery.

• Cover long hair with a hairnet.

• Wear sturdy shoes or protective work boots.

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3.3.12 Safety signs on the machine

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Safety stickers on the machine warn of hazards in danger areas and are an important

component of the safety equipment of the machine. Missing safety stickers increase the risk of

serious and fatal injuries.

• Clean dirty safety stickers.

• After cleaning, always check that safety stickers are complete and legible.

• Immediately replace missing, damaged and unrecognisable safety stickers.

• Provide spare parts with the designated safety stickers.

Description, explanation and order numbers of the safety stickers, see chapter Safety, "Safety

stickers on the machine".

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Safety

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3.3.13 Traffic safety

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Dangers when driving on roads and in fields

The mounted or attached work machine changes the handling characteristics of the tractor. The

handling characteristics also depend on the operational state and on the ground. If the driver

does not consider changed handling characteristics, he may cause accidents.

• Observe procedures for driving on roads and in fields, see chapter "Driving and

transportation".

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Dangers if machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.

• Before driving on roads, prepare the machine for road travel, refer to chapter Driving and

Transport, “Preparations for Road Travel”.

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Risk of tipping on slopes

The machine may overturn when driving on slopes. As a result, accidents may occur and

people may be seriously injured or killed. The risk of tipping over depends on many factors.

• Observe procedures for driving, see chapter “Driving and Transport”.

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3.3.14 Parking the machine safely

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An improperly parked machine may move uncontrollably or overturn. As a result, people may be

crushed or killed.

• Park the machine on horizontal and level ground capable of bearing the load.

• Before adjusting, repairing, servicing and cleaning the machine, ensure that it is securely

positioned.

• Observe section “Parking the Machine” in chapter Driving and Transport.

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Unattended parking

Adults and playing children are at risk from an inadequately secured and unattended parked

machine.

• Before switching off the machine: Shut down and safeguard the machine, see chapter

Safety, "Shutting down and safeguarding the machine".

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3.3.15 Consumables

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Unsuitable consumables

Consumables which do not comply with the requirements of the manufacturer may impair the

operational safety of the machine and cause accidents.

• Use consumables only which correspond to the requirements of the manufacturer.

For the requirements of fuels, see chapter Description of Machine, “Consumables”.

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Environmental protection and disposal

Consumables such as diesel fuel, brake fluid, frost protection agent and lubricants (e. g.

gearbox oil, hydraulic oil) may damage the environment and the health of people.

• Do not release consumables into the environment.

• Fill consumables in a liquid-tight labelled container and dispose of according to the official

regulations.

• Absorb leaked consumables with an absorbent material, fill them in a liquid-tight labelled

container and dispose of them according to the official regulations.

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Safety

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3.3.16 Sources of danger on the machine

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Noise may damage your health

The noise development of the machine during operation may cause health damage such as

hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the

noise level also increases.

• Before starting up the tractor/machine combination, estimate the risk caused by noise.

Depending on the ambient conditions, working hours and the working and operating

conditions of the machine, specify and use suitable hearing protection. In doing so, consider

airborne noise emission, refer to chapter Technical Data.

• Specify rules for the use of hearing protection and for the working time.

• During operation, keep the windows and doors of the cabin closed.

• Remove hearing protection for road travel.

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Liquids under pressure

The following liquids are under high pressure:

– Hydraulic oil

Liquids under high pressure may penetrate the body through the skin and cause serious

injuries.

• If a damaged pressure system is suspected, immediately contact a qualified service centre.

• Never search for leaks with bare hands. Even a pin-sized hole may cause serious injuries.

• Keep body and face away from leaks.

• If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from

the body as quickly as possible. Danger of infection!

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Hot liquids

If hot liquids are drained, people may burn and/or scald themselves.

• When draining hot consumables, wear personal protective equipment.

• If required, leave liquids and machine parts to cool down before performing repair,

maintenance and cleaning work.

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Toxic exhaust gases

Exhaust gases may seriously damage your health or be fatal.

• While the engine is running, provide adequate ventilation to prevent prolonged exposure to

exhaust gases.

• Do not leave the engine running in a closed room unless there is a suitable exhaust gas

extraction system.

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Safety

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3.3.17 Dangers associated with certain activities: Work on the machine

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Work on the machine only when it has been shut down

If the machine is not shut down and safeguarded, parts may move unintentionally or the

machine may move. Thus there is a risk of serious injuries or death.

• Prior to all repair and maintenance work, setting and cleaning work on the machine, shut

down and safeguard it, refer to chapter Safety “Shutting Down and Safeguarding the

Machine”.

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Maintenance and repair work

Incorrect maintenance and repair work will endanger operational safety. As a result, accidents

may occur and people may be seriously injured or killed.

• Only perform work which is described in these operating instructions. Before performing any

work, shut down and safeguard the machine, see chapter Safety, "Shutting down and

safeguarding the machine".

• All other maintenance and repair work may be performed by a qualified service centre only.

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Raised machine and machine parts

The raised machine may accidentally drop, roll away or overturn and crush or kill people.

• Do not stand under the raised machine. First put the machine down.

• Before performing any work under the machine, securely support the machine, see chapter

Safety "Securely supporting the raised machine and machine parts".

• Before performing any work on or under raised machine parts, lower the machine parts or

secure them mechanically with rigid safety supports or with a hydraulic shut-off device to

prevent them from dropping.

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Danger associated with welding work

Improper welding work will endanger the operational safety of the machine. As a result,

accidents may occur and people may be seriously injured or killed.

• Before performing welding work on the machine, obtain the consent of KRONE customer

service and, if required, identify alternatives.

• Have welding work performed by experienced technicians only.

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