Krone BA EasyCut 2801CV/3201CV/3600 CV Operating instructions

Type
Operating instructions

This manual is also suitable for

Original operating instructions
Disc Mower
EasyCut 2801 CV
EasyCut 3201 CV
EasyCut 3600 CV
(from serial no.: 898935)
Order no.: 150 000 110 03 us
17.11.2015
Table of Contents
2
Pos: 2 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Table of Contents
3
Pos: 3 /Überschriften/Überschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1
1 Table of Contents
Pos: 4 /BA/Inhaltsverzeichnis Sprachenneutral @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1
1 Table of Contents ................................................................................................................................... 3
2 To this Document ................................................................................................................................... 7
2.1 Validity ................................................................................................................................................ 7
2.2 Re-Ordering ........................................................................................................................................ 7
2.3 Further applicable documents ............................................................................................................ 7
2.4 Target group of this document ........................................................................................................... 7
2.5 How to use this document .................................................................................................................. 7
2.5.1 Directories and References ........................................................................................................ 7
2.5.2 Direction Information ................................................................................................................... 8
2.5.3 Term “Machine” ........................................................................................................................... 8
2.5.4 Figures ........................................................................................................................................ 8
2.5.5 Scope of Document..................................................................................................................... 8
2.5.6 Means of representation ............................................................................................................. 8
2.5.7 Conversion table ....................................................................................................................... 11
3 Safety ..................................................................................................................................................... 12
3.1 Purpose of Use ................................................................................................................................. 12
3.2 Intended use ..................................................................................................................................... 12
3.3 Service life of the machine ............................................................................................................... 12
3.4 Safety Instructions and Accident Prevention Regulations ............................................................... 13
3.4.1 Personnel Qualification and Training ........................................................................................ 14
3.4.2 Dangers in Case of Non-compliance with the Safety Instructions ............................................ 14
3.4.3 Safety-conscious work practices ............................................................................................... 14
3.5 Attached devices .............................................................................................................................. 15
3.6 PTO operation .................................................................................................................................. 15
3.7 Hydraulic system .............................................................................................................................. 16
3.8 Maintenance ..................................................................................................................................... 16
3.9 Unauthorised Conversion/Modification and Spare Parts Production ............................................... 16
3.10 Inadmissible Modes of Operation ..................................................................................................... 16
3.11 Identification Plate ............................................................................................................................ 17
3.12 Information Required for Questions and Orders .............................................................................. 17
3.12.1 Contact for KRONE NORTHAMERICA .................................................................................... 17
3.13 Position of the Adhesive Safety Stickers on the Machine ................................................................ 20
3.13.1 Position and meaning of the safety stickers on the machine .................................................... 20
3.13.2 Re-Ordering Safety Labels and Information Labels .................................................................. 24
3.13.3 Attaching Safety Labels and Information Labels ...................................................................... 24
4 Technical Data of the Machine ............................................................................................................ 25
4.1 Technical data .................................................................................................................................. 25
4.2 Ambient Temperature ...................................................................................................................... 25
5 Commissioning..................................................................................................................................... 26
5.1 First installation ................................................................................................................................ 26
5.2 Special Safety Instructions ............................................................................................................... 26
5.3 Mounting onto the Tractor ................................................................................................................ 27
5.3.1 Clutching points ......................................................................................................................... 27
5.4 PTO shaft ......................................................................................................................................... 28
5.4.1 Length adjustment..................................................................................................................... 28
5.5 Install the PTO shaft ......................................................................................................................... 29
Table of Contents
4
5.6 Height of tractor lower suspension arms .......................................................................................... 29
6 Start-up .................................................................................................................................................. 30
6.1 Mounting onto the Tractor ................................................................................................................ 30
6.2 Hydraulics ......................................................................................................................................... 30
6.2.1 Special Safety Instructions ........................................................................................................ 30
6.2.2 Connecting the hydraulic lines .................................................................................................. 31
6.3 Connecting the Operation ................................................................................................................ 32
6.4 Lighting ............................................................................................................................................. 33
6.5 Lighting connection .......................................................................................................................... 33
6.6 PTO shaft ......................................................................................................................................... 34
6.7 Install the PTO shaft ......................................................................................................................... 34
6.8 Intermediate PTO shaft .................................................................................................................... 35
6.9 Using the safety chain ...................................................................................................................... 36
6.10 Swivelling parking support into transport position ............................................................................ 37
7 Driving and Transport .......................................................................................................................... 38
7.1 Switching from working position to transport position ...................................................................... 39
7.2 Clamp and Buffer ............................................................................................................................. 40
8 Operation ............................................................................................................................................... 41
8.1 From transport into working position ................................................................................................ 41
8.2 Before mowing ................................................................................................................................. 42
8.2.1 Folding down the Safety Device ............................................................................................... 43
8.3 Swivelling parking support into transport position ............................................................................ 44
8.4 Function of the switches on the control unit ..................................................................................... 45
8.5 Detaching the machine .................................................................................................................... 46
9 Settings ................................................................................................................................................. 48
9.1 Adjusting the cutting height .............................................................................................................. 48
9.2 Adjusting the Guards ........................................................................................................................ 49
9.2.1 Lateral guards ........................................................................................................................... 49
9.2.2 Front guards .............................................................................................................................. 50
9.3 Setting of the Ground Pressure ........................................................................................................ 51
9.4 Setting for tractor track ..................................................................................................................... 51
9.5 Adjusting the Tedder Speed ............................................................................................................. 52
9.6 Adjusting the conditioner plate ......................................................................................................... 53
9.6.1 Wide Spreading and Swathing .................................................................................................. 54
9.6.2 Setting Deflector Sheets/Swath Sheets .................................................................................... 55
9.6.3 Setting Swath Sheets ................................................................................................................ 55
9.6.4 Setting wide distributor plate ..................................................................................................... 56
9.7 Adjusting the roller conditioner (optional extra/ CRI) ....................................................................... 57
9.8 Adjusting the roller distance ............................................................................................................. 57
10 Maintenance .......................................................................................................................................... 58
10.1 Special Safety Instructions ............................................................................................................... 58
10.1.1 Test run ..................................................................................................................................... 58
10.2 Spare Parts ...................................................................................................................................... 59
10.3 Tightening torques ............................................................................................................................ 59
10.3.1 Metric Thread Screws with Control Thread .............................................................................. 59
10.3.2 Metric Thread Screws with Fine Thread ................................................................................... 60
10.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 60
10.3.4 Deviating Tightening Torques ................................................................................................... 61
Table of Contents
5
10.4 Tyres ................................................................................................................................................ 62
10.4.1 Checking and maintaining tyres ................................................................................................ 62
10.5 Consumables ................................................................................................................................... 63
10.5.1 Oil Level Check and Oil Change Intervals (Gearboxes) ........................................................... 63
10.6 Swivel Gear ...................................................................................................................................... 64
10.7 Input gearbox ................................................................................................................................... 66
10.8 Speed gearbox ................................................................................................................................. 67
10.9 Oil level check and oil change on the cutter bar .............................................................................. 68
10.9.1 Oil change ................................................................................................................................. 68
10.9.2 Checking the oil level ................................................................................................................ 68
10.9.3 Aligning the Cutter Bar .............................................................................................................. 68
10.10 Checking the Cutter Blades and Blade Holder ................................................................................ 70
10.10.1 Cutter Blades ............................................................................................................................ 70
10.10.2 Blade screw connection ............................................................................................................ 71
10.10.3 Blade Quick-Fit Device ............................................................................................................. 72
10.10.4 Checking the Material Thickness of the Retaining Bolts ........................................................... 72
10.10.4.1 Checking the material thickness of the retaining bolts ...................................................... 73
10.10.5 Periodical Inspection of the Leaf Springs ................................................................................. 74
10.10.6 Checking the Material Thickness of the Leaf Springs ............................................................... 74
10.10.6.1 Checking the material thickness of the leaf springs .......................................................... 75
10.10.7 Periodical Inspection of the Cutting Discs / Blade Drums ......................................................... 76
10.10.8 Abrasion Limit ........................................................................................................................... 77
10.11 Blade Changing on Cutting Discs .................................................................................................... 78
10.11.1 Blade Screw Connection ........................................................................................................... 79
10.11.2 Blade Quick-Fit Device ............................................................................................................. 80
10.12 Replacing the linings ........................................................................................................................ 81
10.13 Rotary hub with shear fuse (optional) .............................................................................................. 82
10.14 Rotary hub with shear fuse (optional) .............................................................................................. 84
10.14.1 After Shearing Off ..................................................................................................................... 86
10.15 Accumulator (optional) ..................................................................................................................... 88
11 Maintenance – lubrication chart ......................................................................................................... 90
11.1 Special Safety Instructions ............................................................................................................... 90
11.2 PTO shaft ......................................................................................................................................... 90
11.3 Lubricating the intermediate PTO shaft............................................................................................ 91
11.4 Lubrication Chart .............................................................................................................................. 92
12 Placing in Storage ................................................................................................................................ 94
13 Before the Start of the New Season ................................................................................................... 95
13.1 Special Safety Instructions ............................................................................................................... 95
13.2 Test run. ........................................................................................................................................... 95
13.3 Friction Clutch .................................................................................................................................. 96
14 Special equipment ................................................................................................................................ 98
14.1 Special Safety Instructions ............................................................................................................... 98
14.2 Adjusting Skids ................................................................................................................................. 98
14.3 Cross conveyor ................................................................................................................................ 99
14.4 Safety Instructions on the Machine .................................................................................................. 99
14.5 Position of the Adhesive Safety Stickers on the Cross Conveyor ................................................. 100
14.6 General ........................................................................................................................................... 102
14.6.1 Hydraulics ............................................................................................................................... 102
Table of Contents
6
14.7 Function of the switches on the control unit ................................................................................... 103
14.8 Setting Conveyor Belt .................................................................................................................... 104
14.9 Hydraulic system ............................................................................................................................ 105
14.9.1 Filling Quantities and Lubricant Designations ......................................................................... 105
14.9.2 Oil Tank ................................................................................................................................... 106
14.9.3 Checking the oil level .............................................................................................................. 107
14.9.4 Oil change ............................................................................................................................... 107
14.9.5 Replacing the hydraulic oil filter .............................................................................................. 108
14.10 Lubrication points on the cross conveyor ....................................................................................... 109
15 Disposal of the machine .................................................................................................................... 110
15.1 Disposal of the machine ................................................................................................................. 110
16 Index .................................................................................................................................................... 111
Pos: 5 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
To this Document
7
Pos: 6 /Überschriften/Überschriften 1/U-Z/Zu diesem Dokument @ 107\mod_1334231929021_78.docx @ 965257 @ 1 @ 1
2 To this Document
Pos: 7 /BA/Einleitung/Gü ltigkeit/EasyCut /Gültigkeit EasyCut 2801 CV/3201 CV/3600 CV @ 377\mod_1443084162393_78.docx @ 2735809 @ 2 @ 1
2.1 Validity
These operating instructions are valid for disc mowers of series:
EasyCut 2801 CV, EasyCut 3201 CV, EasyCut 3600 CV
Pos: 8.1 /Überschriften/Üb erschriften 2/K-O/N/Nachbestellung (Nachbestellung dieses Dokuments) @ 349\mod_1436355974813_78.docx @ 2625865 @ 2 @ 1
2.2 Re-Ordering
Pos: 8.2 /BA/Zu diesem Dokument/Nachbestellung_Text @ 349\mod_1436355830140_78.docx @ 2625835 @ @ 1
If this document should become wholly or partially unusable, you can request a replacement
document by stating the order number mentioned on the cover sheet.
Pos: 9 /Überschriften/Überschriften 2/K-O/M/Mitgeltende Dokumente @ 187\mod_1380113031071_78.docx @ 1609664 @ 2 @ 1
2.3 Further applicable documents
Pos: 10 /BA/Zu diesem Do kument/Mitgeltende Dokumente_Einführungssatz_alle Maschinen @ 187\mod_1380113940483_78.docx @ 1609940 @ @ 1
To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
Pos: 11 /BA/Zu diesem Do kument/Mitgeltende Dokumente_Betriebsanleitung(en) Gelenkwelle(n) @ 347\mod_1435588572591_78.docx @ 2616249 @ @ 1
Operating instructions of universal shaft(s)
Pos: 12 /Überschriften/Überschriften 2/U-Z/Z/Zielgruppe dieses Dokuments @ 187\mod_1380113123454_78.docx @ 1609723 @ 2 @ 1
2.4 Target group of this document
Pos: 13 /BA/Zu diesem Do kument/Zielgruppe @ 345\mod_1434348246902_78.docx @ 2606935 @ @ 1
This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
Pos: 14.1 /Überschriften/Überschriften 2/P-T/SSo benutzen Sie dieses Dokument @ 188\mod_1380548350021_78.docx @ 1614365 @ 2 @ 1
2.5 How to use this document
Pos: 14.2 /Überschriften/Überschriften 3/U-Z/Verzeichnisse und Verweise @ 336\mod_1429854437094_78.docx @ 2556421 @ 3 @ 1
2.5.1 Directories and References
Pos: 14.3 /BA/Zu diesem Dokument/So benutzen Sie dieses Dokument_Verzeichnisse und Verweise_Text @ 333\mod_1429085378408_78.docx @ 2544425 @ @ 1
Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
Pos: 14.4 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
To this Document
8
Pos: 14.5 /BA/Zu diesem Dokument/Richtungsangaben_mit Überschrift 3. Ebene @ 311\mod_1418209262291_78.docx @ 2405467 @ 3 @ 1
2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
Pos: 14.6 /Überschriften/Überschriften 3/A-E/B/Begriff "Maschine" @ 337\mod_1430721887716_78.docx @ 2563575 @ 3 @ 1
2.5.3 Term “Machine”
Pos: 14.7 /BA/Zu diesem Dokument/Begriff Maschine_Mähwerke @ 338\mod_1430722216123_78.docx @ 2563731 @ @ 1
Throughout the rest of this document, the mower will also be referred to as the “machine”.
Pos: 14.8 /Überschriften/Überschriften 3/A-E/A/Abbildungen_Darstellungsmittel @ 336\mod_1430133919063_78.docx @ 2558462 @ 3 @ 1
2.5.4 Figures
Pos: 14.9 /BA/Zu diesem Dokument/Abbildungen_Text @ 336\mod_1430134111209_78.docx @ 2558493 @ @ 1
The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
Pos: 14.10 /Überschriften/Überschriften 3/U-ZUmfang des Dokuments @ 346\mod_1434979896995_78.docx @ 2611366 @ 3 @ 1
2.5.5 Scope of Document
Pos: 14.11 /BA/Zu diesem Dokument/Umfang des Dokuments_alle Beipacks und Varianten enthalten_Text @ 346\mod_1434979460226_78.docx @ 2611335 @ @ 1
In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
Pos: 14.12 /Überschriften/Überschriften 3/A-E/D/Darstellungsmittel @ 336\mod_1429865448625_78.docx @ 2556625 @ 3 @ 1
2.5.6 Means of representation
Pos: 14.13 /Überschriften/Zwischenüberschriften/P-T/Symbole im Text @ 336\mod_1430121354111_78.docx @ 2557539 @ @ 1
Icons in the text
Pos: 14.14 /BA/Zu diesem Dokument/Darstellungsmittel_ohne Hinweis und Warnung_BA @ 339\mod_1431002650179_78.docx @ 2570965 @ @ 1
In this document, the following means of representation are used:
Action step
A bullet point () designates an action step you have to perform, as for example:
Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
Loosen counter nut.
Set the screw.
Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
Brakes
Steering
Lighting
Pos: 14.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
To this Document
9
Pos: 14.16 /Überschriften/Zwischenüberschriften/P-T/Symbole in Abbildungen @ 336\mod_1430121455379_78.docx @ 2557570 @ @ 1
Symbols in figures
Pos: 14.17 /BA/Zu diesem Dokument/Darstellungsmittel_Übersicht Symbole_BA @ 329\mod_1427193088297_78.docx @ 2523598 @ @ 1
To visualize parts and actions steps, the following icons are used:
Icon
1
I
X
LH
RH
Pos: 14.18 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
To this Document
10
Pos: 14.19 /Überschriften/Zwischenüberschriften/U-Z/Warnhinweise_Zu diesem Dokument @ 337\mod_1430720690194_78.docx @ 2563366 @ @ 1
Warning signs
Pos: 14.20 /BA/Zu diesem Dokument/Warnhinweise_Zu diesem Dokument_Text @ 337\mod_1430720301162_78.docx @ 2563335 @ @ 1
Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
Measures for risk prevention.
Pos: 14.21 /Überschriften/Zwischenüberschriften/F-J/Hinweise mit Informationen und Empfehlungen_Zu diesem Dokument @ 337\mod_1430721734582_78.docx @ 2563548 @ @ 1
Notes with information and recommendations
Pos: 14.22 /BA/Zu diesem Dokument/Hinweise mit Informationen und Empfehlungen_Text @ 337\mod_1430721371455_78.docx @ 2563487 @ @ 1
Note
Note
Effect: Economic benefit of the machine.
Measures to be performed.
Pos: 14.23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
To this Document
11
Pos: 14.24 /BA/Zu diesem Dokument/Umrechnungstabelle metrisches System auf US-System_Überschrift 3. Ebene und Einleitungssatz @ 342\mod_1432737011694_78.docx @ 2590505 @ 3 @ 1
2.5.7 Conversion table
By means of the following table, metric units can be converted into US units.
Pos: 14.25 /BA/Zu diesem Dokument/Umrechnungstabelle metrisches System auf US-System @ 338\mod_1430810601994_78.docx @ 2565914 @ @ 1
Quantity
SI Units (Metric)
Factor
Inch-Pound Units
Unit Name
Abbreviation
Unit Name
Abbreviation
Area
hectare
ha
2.47105
acre
acres
Flow
liters per
minute
L/min
0.2642
US gallon per
minute
gpm
cubic meter
per hour
m³/h
4.4029
Force
newton
N
0.2248
pound-force
lbf
Length
millimeter
mm
0.03937
inch
in.
meter
m
3.2808
foot
ft.
Power
kilowatt
kW
1.3410
horsepower
hp
Pressure
kilopascal
kPa
0.1450
pound per
square inch
psi
megapascal
MPa
145.0377
bar (non-SI)
bar
14.5038
Torque
newton meter
Nm
0.7376
pound-foot or
foot-pound
ft∙lbf
8.8507
pound-inch or
inch-pound
in∙lbf
Temperature
degree
Celsius
°C
°Cx1.8+32
degree
Fahrenheit
°F
Velocity
meter per
minute
m/min
3.2808
foot per
minute
ft/min
meter per
second
m/s
3.2808
foot per
second
ft/s
kilometer per
hour
km/h
0.6215
miles per
hour
mph
Volume
liter
L
0.2642
US gallon
US gal.
milliliter
ml
0.0338
US ounce
US oz.
cubic
centimeter
cm³
0.0610
cubic inch
in³
Weight
kilogram
kg
2.2046
pound
lbs
Pos: 16 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
12
Pos: 17 /Überschriften/Überschriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.docx @ 635 @ 1 @ 1
3 Safety
Pos: 18 /Überschriften/Überschriften 2/U-Z/V/Verwendungszweck @ 1\mod_1201707246738_78.docx @ 54055 @ 2 @ 1
3.1 Purpose of Use
Pos: 19 /BA/Einleitung/EasyCut/Verwendungszweck Mäher @ 3\mod_1204547495418_78.docx @ 70590 @ @ 1
The EasyCut disc mower is used for cutting crops growing on the ground (except maize).
Pos: 20.1 /Überschriften/Überschriften 2/A-E/B/Bestimmu ngsgemäße Verwendung @ 103\mod_1332169199326_78.docx @ 940071 @ 2 @ 1
Ver
3.2 Intended use
Pos: 20.2 /BA/Einleitung/Bestimmungsgemäßer Gebrauch/EasyCut/Bestimmungsgemäßer Gebrauch (Einzahl) @ 3\mod_1204548357809_78.docx @ 70671 @ @ 1
The disc mower is built exclusively for customary use in agricultural work (intended use).
Pos: 20.3 /BA/Einleitung/Bestimmungsgemäßer Gebrauch/Nicht bestimmungsgemäß @ 103\mod_1332171672294_78.docx @ 940272 @ @ 1
Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
Pos: 21 /Überschriften/Überschriften 2/K-O/N/Nutzungsdauer der Maschine @ 318\mod_1423658430909_78.docx @ 2465744 @ 2 @ 1
3.3 Service life of the machine
Pos: 22 /BA/Einleitung/Nutzungsdauer der Maschine_Text @ 318\mod_1423556613022_78.docx @ 2463145 @ @ 1
The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
After each season of use, the machine must be checked thoroughly for wear and other
damage.
Damaged and worn parts must be replaced before placing the machine into service again.
After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
Pos: 23 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
13
Pos: 24.1 /BA/Sicherheit/Sicherheits- und Unfallverhütungs-Vorschriften Swadro_Ladewagen_EasyCut @ 73\mod_1308298589597_78.docx @ 655493 @ 2 @ 1
3.4 Safety Instructions and Accident Prevention Regulations
1 Please follow all generally applicable safety and accident prevention regulations in addition
to the safety instructions contained in these operating instructions!
2 The attached warning and safety signs provide important information for safe operation. Pay
attention to these for your own safety!
3 When using public roads, make sure to observe the applicable traffic regulations!
4 Make sure that you are familiar with all equipment and controls as well as with their
functions before you begin working with the machine. It is too late to learn this when you are
using the machine for work!
5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing.
6 Keep the machine clean to prevent the danger of fire!
7 Before starting or moving the machine, make certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you have a clear view!
8 Carrying passengers during operation and transport on the working implement is not
permitted.
9 Couple implements correctly! Attach and secure implements to specified devices only!
10 When attaching or detaching implements, place the supporting devices in the correct
positions!
11 Use extreme caution when attaching or detaching implements onto or from the tractor!
12 Always attach ballast weights properly to the fixing points provided!
13 Observe permitted axle loads, gross weight and transport dimensions!
14 Check and attach transport equipment, such as lighting, warning devices and protective
equipment!
15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be
positioned in such a way that no movements are unintentionally triggered in any transport or
working positions.
16 Ensure that implements are in the prescribed condition for on-road travel and lock them in
place in accordance with the manufacturer's instructions!
17 Never leave the driver's seat when the vehicle is moving!
18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden
changes in direction when travelling uphill or downhill or across a gradient!
19 Hitched implements and ballast weights affect the driving, steering and braking response of
the machine. Make sure that you are able to brake and steer the machine as required!
20 Take into account the extension radius and/or inertia of an implement when turning corners!
21 Start up implements only when all safety devices have been attached and set in the
required position!
22 Keep safety equipment in good condition. Replace missing or damaged parts.
23 Keep clear of the working range of the machine at all times!
24 Do not stand within the turning and swivel range of the implement!
25 Never operate the hydraulic folding frames if anyone is inside the swivel range!
26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing
injuries!
27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,
switch off the engine and remove the ignition key!
Pos: 24.2 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
14
Pos: 24.3 /BA/Sicherheit/Personalqualifikation und -schulung @ 0\mod_1195639383185_78.docx @ 1136 @ 3 @ 1
3.4.1 Personnel Qualification and Training
The machine may be used, maintained and repaired only by persons who are familiar with it
and have been instructed about the dangers connected with it. The operator must define areas
of responsibility and monitoring of personnel. Should personnel lack the required knowledge,
they must receive the required training and instruction. The operator must ensure that the
contents of these operating instructions have been fully understood by personnel.
Repair work not described in these operating instructions should only be performed by
authorised service centres.
Pos: 24.4 /BA/Sicherheit/Gefahren bei Nichtbeachtung der Sicherheitshinweise @ 0\mod_1195639434013_78.docx @ 1155 @ 3 @ 1
3.4.2 Dangers in Case of Non-compliance with the Safety Instructions
Failure to follow the safety instructions could result in personal injury and environmental
hazards as well as damage to the machine. If the safety instructions are not respected, this
could result in the forfeiture of any claims for damages.
Failure to follow the safety instructions could result, for example, in the following hazards:
Endangering of persons due to not protected working areas.
Breakdown of important machine functions
Failure of prescribed methods for repair and maintenance
Endangering of persons due to mechanical and chemical effects
Damage to the environment due to leaking hydraulic oil
Pos: 24.5 /BA/Sicherheit/Sicherheitsbewusstes Arbeiten_Teil1 @ 0\mod_1195639792576_78.docx @ 1174 @ 3 @ 1
3.4.3 Safety-conscious work practices
Always observe the safety instructions set out in these operating instructions, all existing
accident prevention rules and any internal work, operating and safety rules issued by the
operator.
The safety and accident prevention regulations of the responsible professional associations are
binding.
The safety instructions provided by the vehicle manufacturer should also be observed.
Observe the applicable traffic laws when using public roads.
Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep
emergency numbers for doctors and fire brigade close to the telephone.
Pos: 24.6 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
15
Pos: 24.7 /BA/Sicherheit/Angebaute Geräte/Geräte angebaut EasyCut @ 3\mod_1204552588996_78.docx @ 70752 @ 2 @ 1
3.5 Attached devices
1 Use extreme caution when attaching or detaching implements onto or from the tractor!
2 Couple the respective application devices to the appropriate couplings (e.g. three-point
suspension) only and secure them in a way (transport, use) that excludes inadvertent lifting
or lowering of the device.
3 When using three-point linkage, the attachment categories of the tractor and the device
(e.g. PTO speed, hydraulic system) must be coordinated!
4 When using the outside controls for the three-point linkage, do not step between the tractor
and the device (risk of injury)!
Pos: 24.8 /BA/Sicherheit/Zapfwellenbetrieb Traktor @ 0\mod_1199699899350_78.docx @ 33264 @ 2 @ 1
3.6 PTO operation
1Use only PTO shafts specified by the manufacturer!
2The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and
in good working condition (on the implement side, too)!
3Make sure that the required tube covers are in place for PTO shafts in transport and
working position!
4Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and
remove the ignition key!
5When using PTO shafts with an overload safety or free-running coupling which are not
shielded by the guard on the tractor, mount the overload safety or free-running coupling on
the implement side!
6Always make sure that the PTO shaft is properly installed and secured!
7Attach chains to prevent the PTO shaft guard from rotating with the shaft!
8Before switching on the PTO, make sure that the selected PTO speed of the tractor
matches the permissible implement speed!
9Before switching on the PTO shaft make sure that no person is in the danger zone of the
device!
10Never switch on the PTO if the engine is switched off!
11No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.
12Always switch off the PTO shaft when the angle is too large or the PTO shaft is not
required!
13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away from
the implement during this time. The machine may be worked on only if it is completely at
standstill and if the flywheel is secured by the parking brake.
14Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO
disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the
parking brake.
15Place the disconnected PTO shaft onto the support provided!
16After detaching the PTO shaft, attach the protective cover to the PTO end!
17If damage occurs, correct this immediately before using the implement!
Pos: 24.9 /BA/Sicherheit/Zapfwellenbetrieb Zusatz @ 2\mod_1203524761314_78.docx @ 66513 @ @ 1
Note
The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate
operating instructions)
Pos: 24.10 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
16
Pos: 24.11 /BA/Sicherheit/Hy draulikanlage @ 2\mod_1203503691986_78.docx @ 66225 @ 2 @ 1
3.7 Hydraulic system
1The hydraulic system is pressurised!
2When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are
connected as specified!
3When connecting the hydraulic hoses to the tractor hydraulics, make sure that the
hydraulics of both the tractor and the implement have been depressurized!
4In the case of hydraulic connections between tractor and machine, the coupling sleeves and
plugs should be marked to ensure a proper connection! If the connectors are interchanged,
the function will be reversed (e. g. raising/lowering) - Risk of accident!
5When searching for leaks, use suitable aids to avoid the risk of injury!
6Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause
serious injury! Seek medical help immediately should injuries occur! Danger of infection!
7Before working on the hydraulic system, depressurise the system and switch off the engine!
Pos: 24.12 /BA/Sicherheit/Hy draulikanlage Zusatz Alterung der Hydraulikschlauchleitungen @ 3\mod_1204552944856_78.docx @ 70772 @ @ 1
8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!
The new hoses must fulfill the technical requirements set by the manufacturer of the
implement!
Pos: 24.13 /BA/Sicherheit/Wartung/Wartung Mäher mit Gasspeicher+ Auswechseln von Arbeitswerkzeugen @ 0\mod_1195647075607_78.docx @ 1442 @ 2 @ 1
3.8 Maintenance
1 Always make certain that the drive and the engine are switched off before doing any
repairs, maintenance or cleaning! - Remove the ignition key!
2 Regularly check that nuts and bolts are properly seated and tighten if necessary!
3 When carrying out maintenance work on a raised mowing unit, always use suitable means
to secure it against falling.
4 When replacing working tools with cutting edges, use suitable tools and gloves!
5 Oils, greases and filters must be disposed of correctly!
6 Always disconnect the power supply before working on the electrical system!
7 If protective devices and guards are subject to wear, check them regularly and replace them
in good time!
8 When performing electrical welding work on the vehicle and mounted devices, turn the
power supply off at main battery switch or disconnect generator cable and battery!
9 Replacement parts must at least comply with the technical requirements set by the
manufacturer of the implements! This is guaranteed by original KRONE spare parts!
10 Only use nitrogen for filling pneumatic accumulators - risk of explosion!
Pos: 24.14 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteilherstellung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1
3.9 Unauthorised Conversion/Modification and Spare Parts Production
Conversions or modifications of the machine are permitted only with prior consultation with the
manufacturer. Original spare parts and accessories authorised by the manufacturer help to
ensure safety. Use of other parts may void liability for resulting damage.
Pos: 24.15 /BA/Sicherheit/Unzulässige Betriebsweisen @ 11\mod_1223357699923_78.docx @ 145527 @ 2 @ 1
3.10 Inadmissible Modes of Operation
The operating safety of the delivered machine is guaranteed only when it is used as intended in
compliance with the introductory section "Intended use" of the operating instructions. The limit
values listed in the data charts should not be exceeded under any circumstances.
Pos: 25 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
17
Pos: 26 /Überschriften/Überschriften 2/K-O/K/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 2 @ 1
3.11 Identification Plate
Pos: 27 /BA/Einleitung/Kennzeichnung/EasyCut/Kennzeichnung EasyCut 2800/1 CV/3200/1 CV 3600 CV @ 128\mod_1346659970487_78.docx @ 1152009 @ @ 1
Fig.
1
The machine data are specified on the type plate (1). It is attached to the carrying bar.
Pos: 28 /BA/Einleitung/Kennzeichnung/Angaben für Anfrage und Bestellungen_Maschnr. (2015-11-04 15:38:15) @ 9\mod_1220507505930_78.docx @ 126110 @ 2 @ 1
3.12 Information Required for Questions and Orders
Year
Mach. No.
Type
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, machine number and the year of manufacture of the relevant machine: To ensure
that these data are always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories or additional equipment not manufactured, tested or
approved by KRONE will exclude any liability for consequential damage.
Pos: 31 /Überschriften/Überschriften 3/A-E/A/Ansprechpartner KRONE-NORTHAMERICA @ 10\mod_1221053854903_78.docx @ 131870 @ 3 @ 1
3.12.1 Contact for KRONE NORTHAMERICA
Pos: 32 /BA/Adressen/Adresse Northamerica @ 153\mod_1363169433337_78.docx @ 1362144 @ @ 1
4985 Outland Center Drive 102
Phone: + (001) 901 842-6011
Fax: + (001) 901 842-6016
Internet: www.krone-northamerica.com
Pos: 33 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
18
Pos: 34 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1
This page has been left blank deliberately!!
Pos: 35 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
19
Pos: 36 /BA/Sicherheit/2. Vorangestellte Warnhinweis e/Warnung - Beschädigte oder unlesbare Warnbildzeichen @ 120\mod_1343305789479_78.docx @ 1099853 @ @ 1
WARNING!
Danger of injury on machine parts if danger zones have not been marked when warning
pictograms are missing, damaged or illegible.
Danger of injury due to dangerous parts and other residual risks as users or third parties enter
the danger area or reach into it as they are not aware of the danger.
Immediately replace damaged or illegible labels.
Following repair work, always attach appropriate adhesive safety labels to all the replaced,
modified or repaired components.
Never clean areas carrying an adhesive safety label using a high-pressure cleaner.
Familiarise yourself with the statement of the warning pictograms. The adjacent text and
the selected location on the machine provide information on the special danger spots on
the machine.
Pos: 37 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1
Safety
20
Pos: 38 /Überschriften/Überschriften 2/K-O/L/Lage der Sicherheitsaufkleber an der Maschine @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1
3.13 Position of the Adhesive Safety Stickers on the Machine
Pos: 39 /Überschriften/Überschriften 3/K-O/L/Lage und Bedeutung der Sicherheitsaufkleber an der Maschine @ 190\mod_1381331498749_78.docx @ 1624985 @ 3 @ 1
3.13.1 Position and meaning of the safety stickers on the machine
Pos: 41.1 /BA/Sicherheit/Aufkleber/EasyCut/Sicherheitsaufkleber EasyCut 2801/3201/3601 US_Bild @ 332\mod_1428559731396_78.docx @ 2540125 @ @ 1
GL
Fig.
2
Pos: 41.2 /BA/Sicherheit/4. Sicherheitsaufkleber/US - ANSI/27 002/27 002 054 0 (1x) Order No. - Immer als ersten Sicherheitsaufkleber benutzen @ 248\mod_1396588865433_78.docx @ 1931710 @ @ 1
1) Order No. 27 002 054 0 (1x)
Pos: 41.3 /BA/Sicherheit/4. Sicherheitsaufkleber/US - ANSI/27 002/27 002 054 0 Bild/Text @ 248\mod_1396588874605_78.docx @ 1931739 @ @ 1
L
CAUTION
27 002 054 0
To a void s e rious inju ry o r dea th
- Read and understand operator´s manual before operating equipment.
- Lower implement, stop tractor engine and remove key before
lea v in g o p era to r´s pla tform .
- Kee p a l l s hi el ds a n d g u ard s i n p l ac e .
- Kee p h a nds feet a nd c lo thi n g a way from m o vi n g p a rts .
- Kee p ri de rs off the m ac h ine.
- Make certain every one is clear of the machine before starting
tra c tor en g i ne a nd s tartin g .
- Do n ot a l l ow unq u a lifie d o p e rato r to run eq u ip m e nt.
- Do n ot o p e rat e e q u ipm ent i n tran s port pos itio n .
- Never lubricatem, adjust, unclog or service the equipment with
tra c tor en g i ne i s ru n n ing.
- Wait for all movement to stop before opening shield or servicing
m a c hi n e.
- Nev er work u n d ernea th eq u i pm en t wi th o u t s e c u re ly s up p o rti n g.
CAUTION
To avoid serious injury or death.
- Read and understand operator´s manual before operating equipment.
- Lower implement, stop tractor engine and remove key before leaving
operator´s platform.
- Keep all shields and guards in place.
- Keep hands, feet and clothing away from moving parts.
- Keep riders off the machine.
- Make certain everyone is clear of the machine before starting tractor
engine and starting.
- Do not allow unqualified operator to run equipment.
- Do not operate equipment in transport position.
- Never lubricate, adjust, unclog or service the equipment with tractor
engine is running.
- Wait for all movement to stop before opening shield or servicing
machine.
- Never work underneath equipment without securely supporting.
Pos: 41.5 /BA/Sicherheit/4. Sicherheitsaufkleber/US - ANSI/27 004/27 004 600 0 (1x) Order No. @ 283\mod_1407735841401_78.docx @ 2243228 @ @ 1
2) Order No. 27 004 600 0 (1x)
Pos: 41.6 /Abkürzungen /Bei beigen Hauptgetriebe @ 311\mod_1418284176102_78.docx @ 2406097 @ @ 1
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114

Krone BA EasyCut 2801CV/3201CV/3600 CV Operating instructions

Type
Operating instructions
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI