Whalen SPUS-ACA-D User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.

PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Whalen Furniture Mfg., Inc. Page 1 Factory No. 16015

Date: 2014-07-02 Rev. 3 Factory: HECFUR

Academy Work Center

Model # SPUS-ACA-D

ADULT ASSEMBLY REQUIRED

If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the

store where it was purchased. Please call our toll-free customer service number and have your

instructions and parts list ready to provide the model name, part name or factory number:

1-866-942-5362

Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday

Or visit our web site 24 hours a day, 7 days a week for product assistance at

www.whalenfurniture.com

Or e-mail your request to [email protected]

LOT NUMBER:

DATE PURCHASED:

/ /

Model # SPUS-ACA-D

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MANUFACTURER: Whalen Furniture Mfg., Inc.

CATALOG: Academy Work Center (SPUS-ACA-D)

DATE OF MANUFACTURE: July 2014

MADE IN CHINA

SPECIAL NOTE

Please read the instruction sheets completely before assembly. Examine all packaging

material before discarding carton. Remove any remaining staples from the carton before

discarding. Remove all parts from carton and separate into groups as indicated on part

list. Please ensure all parts are included prior to assembly. Use of power tools to

complete assembly is not recommended.

MAXIMUM RECOMMENDED WEIGHT LOADS

THIS UNIT IS INTENDED FOR USE ONLY WITH THE MAXIMUM

WEIGHTS INDICATED. USE WITH LOAD HEAVIER THAN THE MAXIMUM

WEIGHTS INDICATED MAY RESULT IN INSTABILITY, CAUSING POSSIBLE INJURY.

MAXIMUM LOAD 100 lb. (45.3 kg)

MAXIMUM LOAD 20 lb. (9.07 kg)

MAXIMUM LOAD 5 lb. (2.26 kg)

Model # SPUS-ACA-D

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Important

Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-

abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.

NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF

WITH DAMP CLOTH.

Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.

CAM LOCK SYSTEM OPERATION

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS

1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam

Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.

2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam

Lock faces out and points towards Cam Bolt.

3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.

4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.

You are now ready to assemble the KD unit.

X

FINAL

12 43

Model # SPUS-ACA-D

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Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

A- Left Side Panel (1) B- Right Side Panel (1) C- Back Panel (1)

D- Front Crossbar (1) E- Left Bottom Panel (1) F- Vertical Partition Panel (1)

G- Horizontal Partition Panel (1) H- Left Front Panel (1) I- Flip-up Cover (1)

J- Charging Station Lid (1) K- Drawer Front (1) L- Drawer Back Panel (1)

M- Drawer Left Side (1) N- Drawer Right Side (1) O- Drawer Divider (1) P- Drawer Bottom Support (1)

Q- Drawer Bottom Panel (1) R- Top Back Stretcher (1) S- Top Front Stretcher (1) T- Glass Top (1)

CL- Left Slide Track (1) CR- Right Slide Track (1) DL- Left Slide Runner (1) DR- Right Slide Runner (1)

Model # SPUS-ACA-D

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Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present

before beginning assembly.

(1) Cam Lock (24+1 extra) (2) Cam Bolt (24+1 extra) (3) M6 x 30 mm Wood Dowel (21+1 extra)

(4) 1/2” Bolt (10+1 extra) (5) 1-1/4” Bolt (3+1 extra) (6

) Lock Washer (13+1 extra)

(7) Flat Washer (13+1 extra) (8) #7 x 15 mm Zinc Screw (8+1 extra) (9) #6 x 12 mm Screw (18+1 extra)

(10) #8 x 38 mm Wood Screw (11) Suction Cup (12) Cam Lock Cover

(9+1 extra) (6+1 extra) (10+1 extra)

(13) Rubber Bumper (2+1 extra) (14) Shelf Support (2+1 extra) (15) Metal Bracket (2)

(16) Door Hinge (2 sets) (17) Handle (2) (18) 19 mm Handle Bolt (4)

Glue (1) Hex Wrench with Crosshead (1) Touch-up Pen (1)

Tools required

: Hex wrench (provided), Phillips screwdriver and Hammer (not provided).

Model # SPUS-ACA-D

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Drawer Assembling

1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a

carpeted floor or the empty carton to avoid any scratch.

2. Securely screw six Cam Bolts (2) into the designated small holes on the Drawer Front (K) with a

Phillips screwdriver. As shown.

3. Attach the Drawer Left and Right Side Panels (M and N) to the Drawer Front (K) by engaging four

Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement). Make sure that the

grooves face inward and line up with each other.

4. Insert one Wood Dowel (3) into the end hole against the Cam Bolt hole on the Drawer Divider (O) and

attach it to the Drawer Front (K) with one Cam Lock (1). As shown. Make sure that you use a small

amount of glue with both ends of all dowels.

NOTE: It is very important to use a small amount of glue on both ends of dowels.

K

M

N

1

K

2

K

M

N

O

1

3

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Drawer Assembling

5. Align and attach the Drawer Bottom Support (P) to the Drawer Front (K) with one Cam Lock (1) and

one Wood Dowel (3). As shown.

6. Slide the Drawer Bottom Panel (Q) into the grooves between the Drawer Side Panels (M and N) until

fully inserted into the Drawer Front (K). Make sure the finished surface will face up. As shown.

K

M

N

O

P

Q

K

M

N

O

P

1

3

Model # SPUS-ACA-D

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Drawer Assembling

7. Insert one Wood Dowel (3) into the end hole of the Drawer Divider (O). Fasten the Drawer Back Panel

(L) to Drawer Side Panels (M and N), Drawer Divider (O) and Drawer Bottom Support (P) using seven

38 mm Wood Screws (10). As shown. Make sure that Drawer Bottom Panel (Q) fits securely into the

groove of the Drawer Back Panel (L). Tighten all the screws with a Phillips screwdriver.

8. Using the pilot holes as a guide, align and attach Left Slide Runner (DL) to Drawer Left Side Panel (M)

using three 12 mm Screws (9). Make sure that the roller end of Slide Runner faces backward. Tightly

fasten with a Phillips screwdriver.

9. Repeat last step to attach Right Slide Runner (DR) to the Drawer Right Side Panel (N).

K

M

N

P

L

K

M

N

P

L

10

DL/DR

K

M

N

L

DR

9

DL

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Assembly Instructions

10. Turn the assembled drawer upright.

11. Attach two Handles (17) to the outside of the Drawer Front (K) using four provided Handle Bolts (18).

12. Securely screw the Cam Bolts (2) into the designated small holes on the Left and Right Side Panels (A

and B) with a Phillips screwdriver. As shown in the illustration.

18

M

N

K

17

2

A/B

A

B

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Assembly Instructions

13. With the pilot holes as a guide, align and attach Right Slide Track (CR) to the Right Side Panel (B)

using three 12 mm Screws (9) through the small holes on the track and screw into place. Make sure that

the roller end of Slide Track is against the front edge. Tightly fasten with a Phillips screwdriver.

14. With the pilot holes as a guide, fasten two Door Hinge Bases (16) to the Left Side Panel (A), using two

15 mm Zinc Screws (8) per hinge. As shown. Make sure that the slot on the top of Hinge Base faces the

closest edge.

15. Align and attach Left Slide Track (CL) to the Vertical Partition Panel (F) using three 12 mm Screws (9).

As shown.

F

9

CL

A

B

A

B

8

16

9

CR

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Assembly Instructions

16. Flip over the Vertical Partition Panel (F) and securely screw three Cam Bolts (2) into the designated

small holes with a Phillips screwdriver. As shown in the illustration.

17. With the pilot holes as a guide, fasten two Metal Brackets (15) to the Vertical Partition Panel (F) using

four 12 mm Screws (9). As shown. Make sure the right-angle side of the Metal Brackets will point up.

18. Securely screw six Cam Bolts (2) into the designated small holes on the Back Panel (C) and Left Front

Panel (H). As shown in the illustration.

C

H

2

F

2

9

15

9

15

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Assembly Instructions

19. Insert one Wood Dowel (3) into the end hole of the Horizontal Partition Panel (G) and attach it to the

Vertical Partition Panel (F) with one Cam Lock (1). As shown.

20. Align and attach Left Bottom Panel (E) to the Vertical Partition Panel (F) using two Wood Dowels (3)

and two Cam Locks (1). As shown. Make sure that the Cam Locks (1) will face the floor.

1

F

G

E

3

1

F

G

3

1

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Assembly Instructions

21. Fasten the Bottom Panel (E) to the Horizontal Partition Panel (G) using two 38 mm Wood Screws (10).

22. Insert three Wood Dowels (3) into the end holes of Bottom Panel (E) and Vertical Partition Panel (F).

DO NOT put dowels into the Cam Bolt holes. Align and attach Left Front Panel (H) to the assembled

unit by engaging three Cam Locks (1). As shown.

F

G

E

10

F

G

E

H

1

3

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Assembly Instructions

23. Align and attach last assembly to the Back Panel (C) by using three Wood Dowels (3) and three Cam

Locks (1). As shown.

24. Insert seven Wood Dowels (3) into the end holes of the assembled unit. DO NOT put dowels into the

Cam Bolt holes. Align and attach Left Side Panel (A) to the assembled unit by using five Cam Locks (1).

As shown.

F

E

H

C

1

3

1

E

H

F

C

A

3

1

3

1

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Assembly Instructions

25. Align and attach Top Back Stretcher (R) to the Back Panel (C) by using three 1-1/4” Bolts (5) with

Lock Washers (6) and Flat Washers (7) through the drilled holes and screw into place. As shown. Be

sure the suction cup holes on the Top Back Stretcher (R) will face upward.

26. Fasten the Top Back Stretcher (R) to the Vertical Partition Panel (F) using one 1/2” Bolt (4) with the

Washers (6 and 7) through the end bracket and screw into place.

27. Bolt the Top Front Stretcher (S) to the Vertical Partition Panel (F) using two 1/2” Bolts (4) and two

Washers (6 and 7). As shown. Make sure the suction cup holes on the stretcher will face upward.

28. Align and attach the Front Crossbar (D) to the Left Side Panel (A) using two 1/2” Bolts (4) and two

Washers (6 and 7). As shown. Make sure the end bracket will face the floor.

29. Repeat the same procedure to attach the Right Side Panel (B) at the opposite end.

H

C

R

S

A

B

3

A/B/F

B/F

7

6

4

R

7

6

4

S

7

6

4

D

F

E

H

F

C

A

R

5

6

7

5

6

7

5

6

7

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Assembly Instructions

30. Stand the assembled unit upright.

31. Fasten the Back Panel (C) to the Side

Panels (A and B) by engaging four Cam

Locks (1). As shown.

32. Extend the Hinges Arms (16) and rest the hinge cups onto the cutouts of the Flip-up Cover (I). As

shown. Secure the Hinge Arms in place by using two 15 mm Zinc Screws (4) in each.

33. Pick up the Flip-up Cover (I) and attach the extended Hinge Arms to the Hinge Bases installed on the

Left Side Panel (A). Loosen the lock bolt on the back of Hinge Base for an easy fit. Align and insert the

“U” slot on Hinge Arm under the lock bolt head on the back of Hinge Base. Make sure that both door

hinges engage and function properly. Tighten the bolt on the hinge base to lock the hinges in place.

34. Open and close the Flip-up Cover (I) to make sure it is aligned and shuts correctly. If necessary, adjust

the screws for a good fit.

B

A

C

1

2

1

2

1

16

A

B

I

H

I

16

8

16

G

F

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Assembly Instructions

35. Insert two Shelf Supports (14) to the inner side holes of Left Side Panel (A) and Vertical Partition Panel

(F). Then slide the Charging Station Lid (J) onto the Shelf Supports (14) making sure the drilled holes

of the Shelf Supports overlap the pilot holes on the Charging Station Lid. Attach the Charging Station

Lid (J) in place using two 12 mm Wood Screws (9). As shown.

36. Stick one Rubber Bumper (13) onto each Metal Bracket (15) installed on the Vertical Partition Panel (F)

so that you can rest the Flip-up Cover (I) onto the Rubber Bumpers gently.

37. Plug the Cam Lock Covers (12) onto the visible Cams Locks to conceal the Cams.

A

B

H

G

F

J

A/F

14

J

14

J

9

13

15

13

12

A

B

H

F

C

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Assembly Instructions

38. Put six Suction Cups (11) firmly into the top holes of the Top Stretchers (R and S).

TIP: If a suction cup resists insertion, try pressing down on the middle of the cup with the Allen

Wrench while twisting it clockwise into the hole.

39. Position the Glass Top (T), with the black side of glass down, onto the Suction Cups (11) on the Top

Stretchers (R and S). Make sure the glass is properly centered.

NOTE: If the glass is scratched, you can minimize the damage by using a BLACK marker and filling in

scratched area from underneath.

40. To insert the assembled drawer into place, tip the front of drawer down and drop the rollers of the

Drawer Slide Runners behind the rollers of Slide Tracks on the unit. Lift the front of the drawer up and

slide it into the unit.

CL/CR

DL/DR

T

A

B

R

S

T

R/S

11

M

N

K

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Care and Maintenance

 Use a soft, clean cloth that will not scratch the surface when dusting.

 Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area.

 Using solvents of any kind on your furniture may damage your furniture’s finish.

 Never use water to clean your furniture as it may cause damage to the finish.

 Always use coasters under beverage glasses and flowerpots.

 Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing.

 Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create

spotting within the furniture finish.

 Stains or marks from crayons or ink markers will be difficult to remove.

 In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a

professional to repair your furniture.

 Check bolts/screws periodically and tighten them if necessary.

Further advice about wood furniture care

It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity

changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from

direct sunlight as sun may damage the finish.

Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful

tips will enhance your furniture as it ages.

A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during assembly or

shipping.

We hope you enjoy your purchase for many years.

Thank you for your purchase!

QUALITY GUARANTEE

We are confident that you will be delighted with your Whalen Furniture purchase.

Should this product be defective in workmanship or materials or fail under normal use, we will repair or

replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet

your highest expectations. We guarantee that you will immediately see the value of our fine furniture.

This warranty gives you specific legal rights and you may also have other rights which vary from province to

province (state to state).

Customer Service: 1-866-942-5362

8:30 a.m. - 4:30 p.m., PST, Monday to Friday

www.whalenfurniture.com

IF YOU NEED TO ORDER ANY REPLACEMENT PARTS, PLEASE USE THE LIST BELOW

Academy Work Center (SPUS-ACA-D)

*SPUS-ACA-D-1-GT Glass Top *SPUS-ACA-D-24-RSRN Right Slide Runner

*SPUS-ACA-D-2-LSP Left Side Panel *SPUS-ACA-D-25-CL Cam Lock

*SPUS-ACA-D-3-RSP Right Side Panel *SPUS-ACA-D-26-CB Cam Bolt

*SPUS-ACA-D-4-BP Back Panel *SPUS-ACA-D-27-M6x30WD M6 x 30 mm Wood Dowel

*SPUS-ACA-D-5-FC Front Crossbar *SPUS-ACA-D-28-1/2B 1/2" Bolt

*SPUS-ACA-D-6-LBP Left Bottom Panel *SPUS-ACA-D-29-1 1/4B 1-1/4” Bolt

*SPUS-ACA-D-7-VPP Vertical Partition Panel *SPUS-ACA-D-30-LW

Lock Washer

*SPUS-ACA-D-8-HPP Horizontal Partition panel *SPUS-ACA-D-31-FW

Flat Washer

*SPUS-ACA-D-9-LFP Left Front Panel *SPUS-ACA-D-32-12S #6 x 12 mm Screw

*SPUS-ACA-D-10-FC Flip-up Cover *SPUS-ACA-D-33-15ZS #7 x 15 mm Zinc Screw

*SPUS-ACA-D-11-CSL Charging Station Lid *SPUS-ACA-D-34-38WS #8 x 38 mm Wood Screw

*SPUS-ACA-D-12-TBS Top Back Stretcher *SPUS-ACA-D-35-SC Suction Cup

*SPUS-ACA-D-13-TFS Top Front Stretcher *SPUS-ACA-D-36-CLC Cam Lock Cover

*SPUS-ACA-D-14-DF Drawer Front *SPUS-ACA-D-37-RB Rubber Bumper

*SPUS-ACA-D-15-DBP Drawer Back Panel *SPUS-ACA-D-38-DH Door Hinge

*SPUS-ACA-D-16-DLSN Drawer Left Side *SPUS-ACA-D-39-MB Metal Bracket

*SPUS-ACA-D-17-DRSN Drawer Right Side *SPUS-ACA-D-40-SS Shelf Support

*SPUS-ACA-D-18-DBP Drawer Bottom Panel *SPUS-ACA-D-41-G Glue

*SPUS-ACA-D-19-DD Drawer Divider *SPUS-ACA-D-42-TUP Touch-up Pen

*SPUS-ACA-D-20-DBS Drawer Bottom Support *SPUS-ACA-D-43-HWWC Hex Wrench with Crosshead

*SPUS-ACA-D-21-LSTN Left Slide Track *SPUS-ACA-D-44-H Handle

*SPUS-ACA-D-22-RSTN Right Slide Track *SPUS-ACA-D-45-HB Handle Bolt

*

SPUS-ACA-D-23-LSRN

Left Slide Runner

*

SPUS-ACA-D-CH

Complete Hardware

SPUS-ACA-D-23-LSRN

Left

Slide

Runner

SPUS-ACA-D-CH

Complete

Hardware

Whalen SPUS-ACA-D User manual

Whalen SPUS-ACA-D User manual

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