Wacker Neuson 9503 User manual

Mobile Excavator

9503

OPERATOR'S MANUAL

1000270930 3.1

0513

www.wackerneuson.com

1000270930

Documentations

Language Order no.

Operator's Manual

us 1000270930

Service Manual

de 1000175339

en 1000175340

fr 1000175371

it 1000175376

es 1000175377

Spare parts list

de/en/fr 1000172540

de/it/es 1000172541

Legend

Original Operator‘s Manual

-

Translation of original Operator‘s Manual x

Edition (issued)

3.1 (05/2013)

3.0 (08/2011)

Document OM 9503 us

Printed in Michigan, USA

No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic

or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior

permission in writing from the manufacturer.

No reproduction or translation of this publication, in whole or part, without the written consent of Wacker Neuson

Linz GmbH.

Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-

tion.

Wacker Neuson Linz GmbH keep abreast of the latest technical developments and constantly improve their prod-

ucts. For this reason, we may from time to time need to make changes to diagrams and descriptions in this docu-

mentation which do not reflect products which have already been delivered and which will not be implemented on

these machines.

Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not

accepted. Non-metric weights and measurements are approximate.

The cover features the machine with possible optional equipment.

Wacker Neuson Linz GmbH

Flughafenstraße 7

A-4063 Hörsching

Document: OM 9503 us

Order no.: 1000270930

Edition: 3.1

OM 9503 us - Edition 3.1 *Ba9503us3_1IVZ.fm I-1

Table of contents

I-2 OM 9503 us - Edition 3.1 * *Ba9503us3_1IVZ.fm

Table of contents

OM 9503 us - Edition 3.1 *Ba9503us3_1IVZ.fm I-3

Table of contents

Introduction

Important information on the Operator’s Manual ........................................................ 1-1

Abbreviations/symbols ......................................................................................... 1-2

Machine overview ...................................................................................................... 1-3

Brief description ......................................................................................................... 1-4

Traveling drive ..................................................................................................... 1-5

Work hydraulics ................................................................................................... 1-5

Cooling system .................................................................................................... 1-5

Cab (ROPS and FOPS) ....................................................................................... 1-5

Fields of application, attachments .............................................................................. 1-5

Use: attachment ................................................................................................... 1-6

Regulations ................................................................................................................ 1-8

EC declaration of conformity for all machines delivered before 29 December 2009 versi-

on 9503 WD ............................................................................................................... 1-9

EC declaration of conformity version 9503 WD ....................................................... 1-10

Declaration of conformity for machines without CE mark on type label ................... 1-11

Type labels and component numbers ...................................................................... 1-12

Overview of adhesive labels .............................................................................. 1-15

Symbols ................................................................................................................... 1-16

Overview of safety labels ................................................................................... 1-20

Safety labels ............................................................................................................. 1-21

Mark on front stabilizer blade (option) ...................................................................... 1-25

Fire extinguisher ....................................................................................................... 1-26

Safety Information

Safety Symbols Found In This Manual ...................................................................... 2-1

Warranty ..................................................................................................................... 2-2

Disposal ..................................................................................................................... 2-2

Designated Use .......................................................................................................... 2-2

Preparing To Use The Machine ................................................................................. 2-3

Conditions for use ................................................................................................ 2-3

Operator training and knowledge ......................................................................... 2-3

Preparing for use ................................................................................................. 2-3

Information on visibility ......................................................................................... 2-3

Modifications and spare parts .............................................................................. 2-4

Operator and Technician Qualifications and Basic Responsibilities .......................... 2-4

Operator/Machine Owner responsibility ............................................................... 2-4

Repair person qualifications ................................................................................. 2-4

Safety Instructions Regarding Operation ................................................................... 2-4

Preparing for use ................................................................................................. 2-4

Starting and stopping ........................................................................................... 2-5

Work area awareness .......................................................................................... 2-5

Danger zone awareness ...................................................................................... 2-5

Machine operation ............................................................................................... 2-6

Carrying passengers ............................................................................................ 2-6

Mechanical integrity ............................................................................................. 2-6

Traveling .............................................................................................................. 2-6

Special Instructions for Traveling on Public Roads .................................................... 2-7

Operator Protection System ....................................................................................... 2-7

Applications with Lifting Gear ..................................................................................... 2-8

General information ............................................................................................. 2-8

Conditions for safe operation ............................................................................... 2-9

Attachments ............................................................................................................... 2-9

General information regarding attachments ......................................................... 2-9

Installation notes ................................................................................................ 2-10

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Table of contents

Trailers ..................................................................................................................... 2-10

Hammer operation .................................................................................................... 2-10

Safety instructions .............................................................................................. 2-10

Operating with a hammer ................................................................................... 2-11

Transport and Towing .............................................................................................. 2-11

Towing ................................................................................................................ 2-11

Transporting ....................................................................................................... 2-11

Safety Guidelines for Maintenance .......................................................................... 2-12

General maintenance notes ............................................................................... 2-12

Personal safety measures .................................................................................. 2-12

Preparing for maintenance and repair work ....................................................... 2-12

Performing maintenance and repairs ................................................................. 2-14

Special Hazards ....................................................................................................... 2-14

Electrical energy ................................................................................................. 2-14

Underground electric lines ................................................................................. 2-14

Overhead electric lines ....................................................................................... 2-15

Gas, dust, steam, smoke ................................................................................... 2-15

Hydraulics .......................................................................................................... 2-16

Noise .................................................................................................................. 2-16

MSDS ................................................................................................................. 2-16

Using the quickhitches in water .......................................................................... 2-16

Battery ................................................................................................................ 2-16

Battery (from serial number AH01647 up to AH02436) ..................................... 2-17

Tires ................................................................................................................... 2-17

Safety Guidelines when using Internal Combustion Engines ................................... 2-18

Running the engine ............................................................................................ 2-18

Fueling the engine .............................................................................................. 2-18

Operation

Cab overview (up to serial no. AH 02757) ................................................................ 3-20

Instrument panel overview (up to serial no. AH 02757) ............................................ 3-22

Cab overview (from serial no. AJ 02775) ................................................................. 3-24

Instrument panel overview (from serial no. AJ 02775) ............................................. 3-26

Putting into operation ............................................................................................... 3-28

Safety instructions .............................................................................................. 3-28

Putting the machine into operation for the first time ........................................... 3-28

Running-in period ............................................................................................... 3-28

Check lists .......................................................................................................... 3-29

Start-up checklist ................................................................................................ 3-29

Operation checklist ............................................................................................. 3-30

Parking checklist ................................................................................................ 3-30

Indicator lights and warning lights: overview ........................................................... 3-31

Before starting the engine ........................................................................................ 3-35

Starting the engine (general information) ................................................................. 3-35

Throttle ............................................................................................................... 3-36

Starting with drive interlock (option) (up to serial no. AH 02757) ............................. 3-37

Starting with the drive interlock – internal transponder (option) (from serial number AJ

02775) ...................................................................................................................... 3-38

Starting at low temperatures .................................................................................... 3-39

When the engine has started ................................................................................... 3-39

Engine warm-up ....................................................................................................... 3-39

Jump-starting the engine (supply battery) ................................................................ 3-40

Hydraulic brake ........................................................................................................ 3-41

Hydraulic brake effect when traveling in operating position (with hydraulic operation)

3-41

Hydraulic braking during road travel (with accelerator pedal) ............................ 3-41

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Table of contents

Service brake ........................................................................................................... 3-41

Locking the service brake .................................................................................. 3-41

Release lever ........................................................................................................... 3-42

Parking brake ........................................................................................................... 3-43

Safety-relevant functions for operating position/road travel ..................................... 3-43

4 wheel steering ................................................................................................. 3-43

Steering direction ............................................................................................... 3-43

Locking the oscillating axle ................................................................................ 3-44

1st/2nd speed switch ......................................................................................... 3-44

Service brake ..................................................................................................... 3-44

Stabilizer legs ..................................................................................................... 3-44

Front stabilizer blade (option) ............................................................................ 3-44

Operating position/road travel switch ................................................................. 3-44

Start machine traveling hydraulically in operating position ...................................... 3-44

Travel lever ........................................................................................................ 3-45

Travel pedal ....................................................................................................... 3-45

Preparations for changing over to road travel .......................................................... 3-46

Start machine traveling (road travel) ........................................................................ 3-47

Travel lever ........................................................................................................ 3-47

Accelerator pedal ............................................................................................... 3-48

Traveling direction changeover with the control lever (option) ................................. 3-48

Steering modes ........................................................................................................ 3-49

Changing the steering mode (option) ....................................................................... 3-50

Front wheel steering .......................................................................................... 3-51

Crab steering (option) ........................................................................................ 3-51

4 wheel steering (option) .................................................................................... 3-51

Steering direction changeover (option) .................................................................... 3-52

Adjusting the steering column .................................................................................. 3-53

High speed ............................................................................................................... 3-54

Locking the oscillating axle ...................................................................................... 3-55

Automatic engine speed setting ............................................................................... 3-56

Traveling on slopes .................................................................................................. 3-57

Specific safety instructions ................................................................................. 3-57

Traveling on slopes ............................................................................................ 3-58

Front stabilizer legs (option) ..................................................................................... 3-59

Rear stabilizer legs ................................................................................................... 3-61

Stabilizer blade actuation (option) ............................................................................ 3-63

Front stabilizer blade (option) ............................................................................ 3-64

Parking the machine ................................................................................................ 3-65

Parking the machine on slopes .......................................................................... 3-66

Control elements ...................................................................................................... 3-66

Working lights .................................................................................................... 3-66

Roof lights (option) ............................................................................................. 3-67

Light system ....................................................................................................... 3-68

Multifunctional lever ........................................................................................... 3-68

Hazard warning system ..................................................................................... 3-69

Interior light ........................................................................................................ 3-69

Rotating beacon (option) .................................................................................... 3-69

Cab heating and ventilation ............................................................................... 3-70

Heating adjustment ............................................................................................ 3-71

Air conditioning (option) ..................................................................................... 3-71

Recirculated air mode ........................................................................................ 3-72

Wiper/wash system ............................................................................................ 3-72

Seat (standard) ........................................................................................................ 3-73

Weight adjustment ............................................................................................. 3-74

Horizontal adjustment ........................................................................................ 3-74

Seat depth adjustment ....................................................................................... 3-74

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Table of contents

Backrest adjustment ........................................................................................... 3-74

Head rests .......................................................................................................... 3-75

Height adjustment .............................................................................................. 3-75

Seat (air suspension option) ..................................................................................... 3-76

Weight adjustment ............................................................................................. 3-77

Height adjustment .............................................................................................. 3-77

Horizontal adjustment ........................................................................................ 3-77

Seat depth adjustment ....................................................................................... 3-77

Backrest adjustment ........................................................................................... 3-78

Head rests .......................................................................................................... 3-78

Horizontal suspension ........................................................................................ 3-78

Seat belt ................................................................................................................... 3-79

Fastening the seat belt ....................................................................................... 3-79

Unfastening the seat belt ................................................................................... 3-80

Longer/shorter seat belt adjustment ................................................................... 3-80

Mirrors ...................................................................................................................... 3-80

Safety instructions .............................................................................................. 3-80

Road travel position ........................................................................................... 3-81

Adjusting the mirrors .......................................................................................... 3-81

Emergency exit ......................................................................................................... 3-83

Emergency exit on machines equipped with protective Front Guard structures

(option) ............................................................................................................... 3-83

Front window (up to serial no. AH02483) ................................................................. 3-84

Front window (from serial no. AH02496) .................................................................. 3-85

Opening/closing the front window ...................................................................... 3-85

Opening the front window .................................................................................. 3-85

Closing the front window .................................................................................... 3-86

Opening/closing the lower front window ............................................................. 3-86

Opening the lower front window ......................................................................... 3-87

Closing the lower front window .......................................................................... 3-87

Opening/closing the whole front window ............................................................ 3-87

Opening the whole front window ........................................................................ 3-88

Closing the whole front window .......................................................................... 3-88

Opening the front window to a gap .................................................................... 3-89

Door .......................................................................................................................... 3-90

Opening the door from the outside ..................................................................... 3-90

Opening the door from the inside ....................................................................... 3-90

Securing an open door ....................................................................................... 3-90

Releasing the door opener ................................................................................. 3-91

Exit through the door (up to serial no. AH02757) ..................................................... 3-91

Exit through the door (from serial no. AJ02775) ....................................................... 3-92

Armrest adjustment (up to serial no. AH02757) ....................................................... 3-92

Armrest adjustment (from serial no. AJ02775) ......................................................... 3-93

Opening the side window ......................................................................................... 3-93

Engine cover ............................................................................................................ 3-93

Battery master switch ............................................................................................... 3-94

Tilting the cab ........................................................................................................... 3-95

Interlocks .................................................................................................................. 3-98

Interlock for boom and upper carriage ............................................................... 3-99

Interlock for front (option)/rear stabilizer legs ..................................................... 3-99

Bucket position for road travel ................................................................................ 3-100

Stick light for road travel ......................................................................................... 3-100

Wheel chocks ......................................................................................................... 3-100

Towing the machine ............................................................................................... 3-101

Safety instructions ............................................................................................ 3-101

Towing .............................................................................................................. 3-102

Opening the “Travel” hydraulic circuit .............................................................. 3-102

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Table of contents

Unlocking the parking brake in an emergency ................................................. 3-103

Adjusting the parking brake after it has been unlocked in an emergency ........ 3-104

Lifting the machine ................................................................................................. 3-105

Safety instructions ............................................................................................ 3-105

Loading and transporting the machine ................................................................... 3-107

Safety instructions ............................................................................................ 3-107

Tying down the machine ........................................................................................ 3-108

Installing and removing the Front Guard ................................................................ 3-108

Machine operation .................................................................................................. 3-109

General safety instructions .............................................................................. 3-109

Control levers/ISO controls: overview .................................................................... 3-110

Left-hand control lever ..................................................................................... 3-110

Boom swivel controls/auxiliary hydraulics/triple articulation boom (option) ...... 3-110

Right-hand control lever ................................................................................... 3-111

Lowering the boom with the engine stopped ................................................... 3-111

Rotating the upper carriage ............................................................................. 3-111

Swivel unit brake .............................................................................................. 3-112

Changeover valve for SAE/ISO controls (option) ................................................... 3-113

Left-hand control lever ..................................................................................... 3-113

Right-hand control lever ................................................................................... 3-113

Directional valve position ................................................................................. 3-114

Directional valve ............................................................................................... 3-114

Control lever with proportional controls (option): overview ..................................... 3-115

Diagnosis display ............................................................................................. 3-115

Operating the boom/auxiliary hydraulics .......................................................... 3-116

Hammer operation ........................................................................................... 3-116

Adjusting control response ............................................................................... 3-117

Characteristic curves – status indicator ........................................................... 3-117

Control lever if equipped with 3rd control circuit (option): overview ....................... 3-118

Right-hand control lever ................................................................................... 3-118

Releasing the pressure on the work hydraulics ..................................................... 3-119

Releasing pressure .......................................................................................... 3-119

Pressure release with proportional controls (option) ........................................ 3-119

Re-equipping attachments ..................................................................................... 3-120

Specific safety instructions ............................................................................... 3-120

Removing a bucket .......................................................................................... 3-121

Mounting a bucket ............................................................................................ 3-121

Quickhitch (option) ................................................................................................. 3-122

Hydraulic Easy Lock quickhitch (option) ................................................................ 3-123

Picking up an attachment ................................................................................. 3-123

Powertilt (option) .................................................................................................... 3-125

Operation ......................................................................................................... 3-126

Right-hand control lever (Powertilt) .................................................................. 3-127

Enabling the 3rd control circuit ......................................................................... 3-127

Auxiliary hydraulics connections ............................................................................ 3-128

Quick-connect couplings .................................................................................. 3-128

Attachments ..................................................................................................... 3-128

Safe load indicator (option) .................................................................................... 3-129

Safety feature “Hydraulic hose burst valve” (option) .............................................. 3-130

Applications with lifting gear ................................................................................... 3-130

Lifting gear applications ................................................................................... 3-131

Fastening loads ................................................................................................ 3-131

Work area assessment and preparation ................................................................ 3-132

Examining the site ............................................................................................ 3-132

Preparing the ground ....................................................................................... 3-132

Machine operation .................................................................................................. 3-133

Preparing the machine ..................................................................................... 3-133

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Table of contents

Operating with the standard bucket ................................................................. 3-133

Inadmissible operating procedures .................................................................. 3-133

Operating position of machine ......................................................................... 3-135

Bucket position when digging ........................................................................... 3-135

Excavating trenches ......................................................................................... 3-136

Loading ............................................................................................................ 3-136

Grading ............................................................................................................ 3-136

Excavating trenches sideways ......................................................................... 3-136

Operating alongside trenches .......................................................................... 3-137

Loading vehicles .............................................................................................. 3-137

Grading ................................................................................................................... 3-138

Grading ............................................................................................................ 3-138

Troubleshooting

Troubleshooting .......................................................................................................... 4-1

Troubleshooting the hydraulic system ........................................................................ 4-3

Malfunctions of the Powertilt unit ................................................................................ 4-4

Central lubrication system .......................................................................................... 4-5

Maintenance

Introduction ................................................................................................................. 5-1

Safety-relevant parts .................................................................................................. 5-1

Maintenance of attachments ................................................................................ 5-2

Fuel system ................................................................................................................ 5-2

Refueling .............................................................................................................. 5-3

Fuel-filling pump (option) (up to serial no. AH01415) ........................................... 5-4

Fuel-filling pump (option) (from serial no. AH01416) ............................................ 5-4

Stationary fuel pumps .......................................................................................... 5-5

Diesel fuel specification ........................................................................................ 5-5

Bleeding the fuel system ...................................................................................... 5-6

Fuel prefilter with water separator ........................................................................ 5-8

Engine lubrication system .......................................................................................... 5-9

Checking the oil level ........................................................................................... 5-9

Adding engine oil ................................................................................................ 5-10

Engine and hydraulics cooling system ..................................................................... 5-11

Specific safety instructions ................................................................................. 5-11

Checking/adding coolant .................................................................................... 5-12

Checking the coolant level ................................................................................. 5-12

Tank for washer system ........................................................................................... 5-13

Air filter ..................................................................................................................... 5-14

Replacing the filter ............................................................................................. 5-15

V-belts ...................................................................................................................... 5-16

Checking the V-belt tension of the coolant and fuel pump ................................. 5-16

Check the V-belt tension of the alternator .......................................................... 5-17

Checking the V-belt of the air conditioning system (option) ............................... 5-17

Retightening V-belts ........................................................................................... 5-18

Alternator ............................................................................................................ 5-18

Coolant and fuel pump ....................................................................................... 5-18

Tightening the V-belt of the air conditioning system (option) ............................. 5-19

Hydraulic system ...................................................................................................... 5-20

Specific safety instructions ................................................................................. 5-20

Checking the hydraulic oil level .......................................................................... 5-21

Adding hydraulic oil ............................................................................................ 5-22

Information on the use of biodegradable oil ....................................................... 5-23

Replacing the return filter ................................................................................... 5-24

Replacing the boost pressure filter ..................................................................... 5-24

Checking hydraulic pressure lines ..................................................................... 5-25

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Table of contents

Overview of lubrication points .................................................................................. 5-26

Standard boom .................................................................................................. 5-26

Triple articulation boom (option) ........................................................................ 5-27

Steering housing ................................................................................................ 5-29

Cardan shaft ...................................................................................................... 5-29

Bulkhead – oscillating axle ................................................................................. 5-30

Lubricating the live ring (ball bearing) ................................................................ 5-30

Lubricating the teeth of the live ring ................................................................... 5-31

Offset bucket (option) ......................................................................................... 5-31

Offset bucket quickhitch (option) ........................................................................ 5-32

Powertilt (option) ................................................................................................ 5-32

Lubrication points on control lever base (from serial no. AJ 02775) .................. 5-32

Hydraulic quickhitch ........................................................................................... 5-33

Axle mounting .......................................................................................................... 5-34

Front axle ........................................................................................................... 5-34

Rear axle ............................................................................................................ 5-34

Stop plate fastening of the oscillating axle ............................................................... 5-34

Tires ......................................................................................................................... 5-35

Inspection work .................................................................................................. 5-35

Changing wheels ............................................................................................... 5-36

Traveling drive .......................................................................................................... 5-38

Checking the oil level and adding oil .................................................................. 5-38

Draining oil ......................................................................................................... 5-38

Cardan shaft ............................................................................................................. 5-39

Daily checks ....................................................................................................... 5-39

Lubrication work ................................................................................................. 5-39

Central lubrication system (option) ........................................................................... 5-40

Function ............................................................................................................. 5-40

Adjusting cycle time and lubrication time ........................................................... 5-41

Repair in case of clogging .................................................................................. 5-41

Electrical system ...................................................................................................... 5-42

Service and maintenance work at regular intervals ........................................... 5-42

Instructions concerning specific components .................................................... 5-42

Alternator ........................................................................................................... 5-42

Battery ...................................................................................................................... 5-43

Dry cell (serial nos. AH01647 to AH02436) ............................................................. 5-44

General maintenance work ...................................................................................... 5-45

Cleaning ............................................................................................................. 5-45

General instructions for all areas of the machine ............................................... 5-45

Inside the cab ..................................................................................................... 5-46

Cleaning the seat belt ........................................................................................ 5-46

Exterior of the machine ...................................................................................... 5-46

Engine compartment .......................................................................................... 5-46

Screw connections and attachments ................................................................. 5-47

Pivots and hinges ............................................................................................... 5-47

Maintenance if the machine is out of service for a longer period of time ................. 5-48

Preparatory work before taking out of service ................................................... 5-48

Putting into operation again ............................................................................... 5-48

Fluids and lubricants ................................................................................................ 5-49

Additional oil change and filter replacement (hydraulics) ................................... 5-50

Maintenance plan (overview) ................................................................................... 5-52

Maintenance label .................................................................................................... 5-57

Explanation of symbols on the maintenance label ............................................. 5-57

Specifications

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Chassis ....................................................................................................................... 6-1

Engine ........................................................................................................................ 6-1

Travel gear ................................................................................................................. 6-2

Brakes ........................................................................................................................ 6-3

Swivel unit .................................................................................................................. 6-3

Steering ...................................................................................................................... 6-3

Hydraulics ................................................................................................................... 6-4

Electrical system ........................................................................................................ 6-5

Fuse box on right-hand cab wall .......................................................................... 6-5

Main fuse box with relays on partition wall ........................................................... 6-6

Relays .................................................................................................................. 6-6

Noise levels ................................................................................................................ 6-7

Stabilizer legs or stabilizer blade (option) ................................................................... 6-7

Tires ........................................................................................................................... 6-8

Vibration ..................................................................................................................... 6-8

Coolant compound table ............................................................................................ 6-8

Powertilt ...................................................................................................................... 6-9

Dimensions model 9503 WD .................................................................................... 6-10

Dimensions model 9503 WD with triple articulation boom (option) .......................... 6-12

Applications with lifting gear ............................................................................... 6-13

Lift capacity table 1 (up to serial no. AH01458): rear stabilizer blade, one steering axle,

one-piece boom, twin tires ....................................................................................... 6-14

Lift capacity table 2 (up to serial no. AH01458): rear stabilizer blade, one steering axle,

one-piece boom, wide tires ...................................................................................... 6-15

Lift capacity table 3 (up to serial no. AH01458): rear stabilizer blade, front stabilizer legs,

one steering axle, one-piece boom, twin tires .......................................................... 6-16

Lift capacity table 4 (up to serial no. AH01458): rear stabilizer blade, front stabilizer legs,

one steering axle, one-piece boom, wide tires ......................................................... 6-17

Lift capacity table 5 (up to serial no. AH01458): rear stabilizer legs, one steering axle,

one-piece boom, twin tires ....................................................................................... 6-18

Lift capacity table 6 (up to serial no. AH01458): rear stabilizer legs, one steering axle,

one-piece boom, wide tires ...................................................................................... 6-19

Lift capacity table 7 (up to serial no. AH01458): rear stabilizer blade, one steering axle,

triple articulation boom, twin tires ............................................................................. 6-20

Lift capacity table 8 (up to serial no. AH01458): rear stabilizer blade, one steering axle,

triple articulation boom, wide tires ............................................................................ 6-21

Lift capacity table 9 (up to serial no. AH01458): rear stabilizer blade, front stabilizer legs,

one steering axle, triple articulation boom, twin tires ................................................ 6-22

Lift capacity table 10 (up to serial no. AH01458): rear stabilizer blade, front stabilizer legs,

one steering axle, triple articulation boom, wide tires ............................................... 6-23

Lift capacity table 11 (up to serial no. AH01458): rear stabilizer legs, one steering axle,

triple articulation boom, twin tires ............................................................................. 6-24

Lift capacity table 12 (up to serial no. AH01458): rear stabilizer legs, one steering axle,

triple articulation boom, wide tires ............................................................................ 6-25

Lift capacity table 1 (from serial no. AH01465): rear stabilizer blade, one steering axle,

one-piece boom, twin tires ....................................................................................... 6-26

Lift capacity table 2 (from serial no. AH01465): rear stabilizer blade, one steering axle,

one-piece boom, wide tires ...................................................................................... 6-27

Lift capacity table 3 (from serial no. AH01465): rear stabilizer blade, front stabilizer legs,

one steering axle, one-piece boom, twin tires .......................................................... 6-28

Lift capacity table 4 (from serial no. AH01465): rear stabilizer blade, front stabilizer legs,

one steering axle, one-piece boom, wide tires ......................................................... 6-29

Lift capacity table 5 (from serial no. AH01465): rear stabilizer legs, one steering axle, one-

piece boom, twin tires ............................................................................................... 6-30

Lift capacity table 6 (from serial no. AH01465): rear stabilizer legs, one steering axle, one-

piece boom, wide tires .............................................................................................. 6-31

Lift capacity table 7 (from serial no. AH01465): rear stabilizer blade, one steering axle,

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triple articulation boom, twin tires ............................................................................. 6-32

Lift capacity table 8 (from serial no. AH01465): rear stabilizer blade, one steering axle,

triple articulation boom, wide tires ............................................................................ 6-33

Lift capacity table 9 (from serial no. AH01465): rear stabilizer blade, front stabilizer legs,

one steering axle, triple articulation boom, twin tires ............................................... 6-34

Lift capacity table 10 (from serial no. AH01465): rear stabilizer blade, front stabilizer legs,

one steering axle, triple articulation boom, wide tires .............................................. 6-35

I-12 OM 9503 us - Edition 3.1 * *Ba9503us3_1SIX.fm

Index

A

Abbreviations ....................................................................... 1-2

Air filter ............................................................................. 5-14

Applications with lifting gear ..................................................... 2-8

Attachments ......................................................................... 2-9

Automatic engine speed setting .............................................. 3-56

C

Check lists ......................................................................... 3-29

Component numbers ........................................................... 1-12

D

Declaration of conformity ...................................................... 1-10

Designated use and exemption from liability ................................ 2-2

Documents .......................................................................... 1-8

Drive interlock (option) .......................................................... 3-37

Driving licence ...................................................................... 1-8

E

Emergency exit ................................................................... 3-83

Front Guard (option) ....................................................... 3-83

Engine cover ...................................................................... 3-93

Equipment ........................................................................... 1-8

F

Fire extinguisher ................................................................. 1-26

Fluids and lubricants ............................................................ 5-49

H

Hammer operation ............................................................... 2-10

Heating ............................................................................. 3-70

I

Indicator lights and warning lights ........................................... 3-31

Interior light ........................................................................ 3-69

Interlocks .......................................................................... 3-98

L

Legal regulations ................................................................... 1-8

Light system ...................................................................... 3-73

M

Machine

Fields of application ......................................................... 1-5

Machine inspections .............................................................. 1-8

Maintenance

Adding coolant .............................................................. 5-12

Adding engine oil ........................................................... 5-10

Biodegradable oil .......................................................... 5-23

Bleeding the fuel system ................................................... 5-6

Boost pressure filter ....................................................... 5-24

Checking the coolant level ............................................... 5-12

Checking the engine oil level .............................................. 5-9

Checking the hydraulic oil level ......................................... 5-21

Electrical system ........................................................... 5-42

Engine and hydraulics cooling system ................................ 5-11

Fluids and lubricants ...................................................... 5-49

Fuel system ................................................................... 5-2

General maintenance work .............................................. 5-45

Instructions concerning specific components ....................... 5-42

Pivots and hinges .......................................................... 5-47

Screw connections ........................................................ 5-47

Screw connections and attachments .................................. 5-47

Service and maintenance work at regular intervals ....... 3-81, 5-42

Tyres .......................................................................... 5-35

Maintenance plan ................................................................ 5-52

N

Noise levels ....................................................................... 1-16

O

Operation

Before starting the engine ............................................... 3-35

Cab overview ............................................................... 3-27

Parking the machine ...................................................... 3-65

Starting the engine ........................................................ 3-35

Triple articulation boom (option) ........................... 3-110, 3-127

Operator Protection System ..................................................... 2-7

P

Preparing for maintenance and repair work ............................... 2-12

Preparing To Use The Machine ................................................ 2-3

Putting into operation ........................................................... 3-28

R

Re-equipping attachments .................................................. 3-120

Regulations ......................................................................... 1-8

Rotating beacon ................................................................. 3-69

Index

I

OM 9503 us - Edition 3.1 *Ba9503us3_1SIX.fm I-13

Index

S

Safe load indicator ............................................................ 3-129

Safety instructions ................................................................. 2-1

Applications with lifting gear ............................................... 2-8

General conduct ............................................................. 2-3

Identification ................................................................... 2-1

Maintenance ................................................................ 2-12

Special hazards ............................................................ 2-14

Transport ..................................................................... 2-11

Safety-relevant parts .............................................................. 5-1

Seat (air suspension option) .................................................. 3-76

Seat (standard) .................................................................. 3-73

Seat adjustment ................................................................. 3-73

Backrest adjustment ............................................. 3-74, 3-79

Horizontal adjustment ............................................ 3-74, 3-77

Seat depth adjustment ........................................... 3-74, 3-77

Weight adjustment ................................................ 3-74, 3-77

Special Instructions for Traveling on Public Roads ........................ 2-7

Specifications ....................................................................... 6-1

Coolant compound table ................................................... 6-8

Electrical system ............................................................. 6-5

Engine .......................................................................... 6-1

Noise levels ................................................................... 6-7

Outriggers or stabilizer blade (option) ................................... 6-7

Travel gear .................................................................... 6-2

Tyres ............................................................................ 6-8

Work hydraulics .............................................................. 6-4

Starting aid ........................................................................ 3-40

Starting and stopping ............................................................. 2-5

T

Troubleshooting .................................................................... 4-1

Type labels ........................................................................ 1-12

Tyres ............................................................................... 5-35

V

V-belts .............................................................................. 5-16

Ventilation ......................................................................... 3-70

Ventilation, fresh air ....................................................... 3-70

W

Warranty ............................................................................. 2-2

Washer system ......................................................... 3-72, 3-73

Tank ........................................................................... 5-13

Wheel chocks .................................................................. 3-100

I-14 OM 9503 us - Edition 3.1 * *Ba9503us3_1SIX.fm

Index

OM 9503 us – Edition 3.1 *9503b110.fm 1-1

Introduction

1 Introduction

1.1 Important information on the Operator’s Manual

The Operator’s Manual is stored in the storage bin at the rear of the seat.

This Operator’s Manual contains important information on how to work safely, correctly and

economically with the machine. Therefore, it aims not only at new personnel, but it also

serves as a reference for experienced personnel. It helps to avoid hazardous situations and

reduce repair costs and downtimes. Furthermore, the reliability and the service life of the

machine will be increased by following the instructions in the Operator’s Manual. This is why

the Operator’s Manual must always be kept at hand in the machine.

Your own safety, as well as the safety of others, depends to a great extent on how the

machine is moved and operated. Carefully read this Operator’s Manual before putting the

machine into operation. This Operator’s Manual will help to familiarize yourself more easily

with the machine, thereby enabling you to use it more safely and efficiently.

Follow chapter “Safety Instructions” in particular. As a rule, keep the following in mind:

Important

Careful and prudent machine operation is the best way to avoid accidents.

Operational safety and readiness of the machine do not only depend on your skill, but also

on maintenance and servicing of the machine. This is why regular maintenance and ser-

vice work is absolutely necessary.

Extensive maintenance and repair work must always be performed by an expert with

appropriate training. Use only original spare parts for repairs. This ensures operational

safety and readiness of your machine, and maintains its value.

• Special equipment and superstructures are not described in this Operator’s Manual.

• We reserve the right to improve the technical standard of our machines without

adapting the Operator’s Manual.

• Modifying Wacker Neuson products and fitting them with additional equipment and

attachments not included in our delivery program requires Wacker Neuson’s written

authorization, otherwise warranty and product liability for possible damage caused by

these modifications shall not be applicable.

• Subject to modifications and printing errors.

Your Wacker Neuson dealer will be pleased to answer any further questions regarding the

machine or the Operator’s Manual.

1-2 OM 9503 us – Edition 3.1 * *9503b110.fm

Introduction

Abbreviations/symbols

• Identifies a list

• Subdivision within lists or an activity. Follow the steps in the recommended order

☞ Identifies an activity

➥ Description of the effects or results of an activity

n. s. = not shown

“Option” is stated whenever controls or other components of the machine are installed as

an option.

This symbol shows the traveling direction – for better orientation in figures and

graphics.

Important

Unless otherwise specified, all indications made in this Operator’s Manual

refer to models 9503WD and 9503-2.

OM 9503 us – Edition 3.1 *9503b110.fm 1-3

Introduction

1.2 Machine overview

Fig. 1: Machine outside views

1 Lights

2 Working light on boom

3 Handle

4 Front stabilizer legs (option)

5 Auxiliary hydraulics

6

Eye hook for loading/tying down the

machine

7 Door arrester

8 Door handle and lock

9 Rotating beacon

10 Rear working lights

11 Hydraulic oil filler inlet

12 Exhaust pipe

13 Counterweight

14 Tank filler inlet

15 Rear lights

16 Stabilizer blade

17 Boom interlock

18 Transport bar for clamshell bucket

19 Maintenance door

20 Tool kit

3

5

4

9

10

15

5

19

13

8

16

1

2

7

4

3

17

11

6

20

18

6

14

12

1-4 OM 9503 us – Edition 3.1 * *9503b110.fm

Introduction

1.3 Brief description

The Wacker Neuson mobile excavator model 9503WD is a self-propelled operating

machine according to the Austrian road traffic regulations.

Get informed on and follow the legal regulations of your country.

This machine is a versatile and powerful helper for moving earth, gravel and debris on con-

struction sites and elsewhere. A wide range of attachments accounts for the numerous

applications of the machine, among others hammer and grab applications. See chapter

1.4 Fields of application, attachments for further applications. This chapter lists all

attachments Wacker Neuson has released for this machine model.

The main components of the machine are:

• Upper carriage

• Undercarriage and

• Boom

The upper carriage houses the drive consisting of the diesel engine and the hydraulic

pumps with summated pressure control. The summated pressure control of the hydraulic

pump ensures the optimal adaptation of force and speed during work cycles, and supplies

a constant power output.

The upper carriage also houses the controls for the hydraulic system, the swivel gear with

the hydraulic motor, the cab and the tanks for the hydraulic oil and the fuel.

The upper carriage is connected with the undercarriage by means of a live ring. Energy

and signals are transmitted between the upper carriage and the undercarriage by means

of the hydraulic and electric swivel joint.

The undercarriage houses the traveling drive consisting of the hydraulic motor, the transfer

gearbox and the axles with planetary reduction drives.

In addition to the continuously rotatable upper carriage, the two-piece or three-piece

(option) boom can be slewed to the left by 75°, or by 51° to the right.

The diesel engine has an optional automatic idling speed function.

• If no machine function is required, this function switches the engine to idling mode after

a few seconds. As soon as a function is selected, the engine speed is automatically set

back to operating speed. This greatly reduces exhaust emissions and fuel

consumption.

Important

The machine can be equipped with the “Telematic” (GPS tracking) option!

Refer to the documentation supplied with the machine for more information on

how to use it.

Please contact your dealer if you require more information on the “Telematic”

option.

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Wacker Neuson 9503 User manual

Wacker Neuson 9503 User manual

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