Wacker Neuson 1404 User manual

Track Excavator

1404

OPERATOR’S MANUAL

100183743 2.6

0113

1000183743

www.wackerneuson.com

Documentation

Description Order no.

Operator’s Manual 100183743

Service Manual 1000166693

Spare Parts List 1000163718

Legend

Edition Issued

2.0 03/2008

2.1 04/2008

2.2 03/2009

2.3 07/2010

2.6 01/2013

Copyright – 2013 Wacker Neuson Linz GmbH, Hörsching

Printed in Michigan, U.S.A.

No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic

or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior

permission in writing from the manufacturer.

Translation of original Operator‘s Manual.

Non-metric weights and measurements are approximate.

The cover features the machine with possible optional equipment.

Wacker Neuson Linz GmbH

Flughafenstraße 7

A-4063 Hörsching

Document: OM 1404 us

Order no.: 100183743

Edition: 2.6

OM 1404 us - Edition 2.6 * Ba1404us2_6IVZ.fm 1-1

Table of contents

Introduction

Important information on this Operator’s Manual ..................................................... 1-1

Machine overview .................................................................................................... 1-2

Brief description ....................................................................................................... 1-3

Traveling drive ................................................................................................... 1-3

Work hydraulics ................................................................................................. 1-3

Cooling system .................................................................................................. 1-3

Cab (ROPS) ...................................................................................................... 1-3

Fields of application, attachments ........................................................................... 1-4

Use: attachment ................................................................................................ 1-4

Regulations .............................................................................................................. 1-5

EC declaration of conformity for all machines delivered before 29 December 2009

(Yanmar 3TNV76-SNS2) ......................................................................................... 1-6

EC declaration of conformity for all machines delivered after 29 December 2009

(Yanmar 3TNV76-SNS2) ......................................................................................... 1-7

Declaration of conformity for machines without CE mark on the type label –

except USA and Canada (Yanmar 3TNV76-SNS2) ................................................ 1-8

Type labels and component numbers ...................................................................... 1-9

Overview of adhesive labels ............................................................................ 1-12

Overview of safety labels ................................................................................. 1-15

Fire extinguisher .................................................................................................... 1-20

Safety Information

Safety Symbols Found in this Manual ..................................................................... 2-1

Warranty .................................................................................................................. 2-2

Designated Use ....................................................................................................... 2-2

Preparing to Use the Machine ................................................................................. 2-2

Conditions for use .............................................................................................. 2-2

........................................................................................................................... 2-3

Operator training and knowledge ...................................................................... 2-3

Modifications and spare parts ............................................................................ 2-3

Operator and Technician Qualifications and Basic Responsibilities ........................ 2-3

Operator/machine owner responsibility ............................................................. 2-3

Repair person qualifications .............................................................................. 2-3

Safety instructions Regarding Operation ................................................................. 2-4

Preparing for use ............................................................................................... 2-4

Starting and stopping ......................................................................................... 2-4

Work area awareness ........................................................................................ 2-4

Carrying passengers ......................................................................................... 2-5

Mechanical integrity ........................................................................................... 2-5

Traveling ............................................................................................................ 2-6

Applications with Lifting Gear .................................................................................. 2-6

General information ........................................................................................... 2-6

Safety criteria ..................................................................................................... 2-6

Conditions for safe operation ............................................................................. 2-6

Attachments ............................................................................................................. 2-7

General information regarding attachments ...................................................... 2-7

Installation notes ................................................................................................ 2-7

Transport and Towing .............................................................................................. 2-8

Towing ............................................................................................................... 2-8

Transporting ...................................................................................................... 2-8

Safety Guidelines for Maintenance .......................................................................... 2-8

General maintenance notes .............................................................................. 2-8

Personal safety measures ................................................................................. 2-8

Preparing for maintenance and repair work ...................................................... 2-9

Table of contents

1-2 OM 1404 us - Edition 2.6 * * Ba1404us2_6IVZ.fm

Table of contents

Performing maintenance and repairs ................................................................. 2-9

Special Hazards ..................................................................................................... 2-10

Battery ............................................................................................................. 2-10

Tracks .............................................................................................................. 2-10

Electric energy ................................................................................................. 2-10

Hydraulics ........................................................................................................ 2-11

Noise ................................................................................................................ 2-11

MSDS .............................................................................................................. 2-11

Safety Guidelines while using Internal Combustion Engines ................................. 2-11

Running the engine .......................................................................................... 2-11

Fueling the engine ........................................................................................... 2-11

Operation

Cab overview ........................................................................................................... 3-2

Cab overview (legend) ............................................................................................. 3-3

Instrument panel overview ....................................................................................... 3-4

Instrument panel overview (legend) ......................................................................... 3-5

Putting into operation ............................................................................................... 3-6

Safety instructions ............................................................................................. 3-6

Putting the machine into operation for the first time .......................................... 3-6

Running-in period .............................................................................................. 3-6

Check lists ................................................................................................................ 3-7

Start-up checklist ............................................................................................... 3-7

Operation checklist ............................................................................................ 3-8

Parking checklist ................................................................................................ 3-8

Traveling the excavator ............................................................................................ 3-9

Preheating start switch: overview ...................................................................... 3-9

Throttle lever overview ....................................................................................... 3-9

Indicator lights and warning lights (overview) ................................................. 3-10

Before starting the engine ................................................................................ 3-11

Starting the engine: general ............................................................................. 3-11

Procedure ........................................................................................................ 3-11

Starting with the travel interlock (option) .......................................................... 3-12

Starting with the travel interlock – internal transponder (option) (from serial number

AG00673) ........................................................................................................ 3-12

Starting at low temperatures ............................................................................ 3-14

When the engine has started ... ....................................................................... 3-14

Engine warm-up ............................................................................................... 3-14

Jump-starting the engine (supply battery) ....................................................... 3-15

Special instructions for traveling on public roads ............................................. 3-15

Start machine traveling .................................................................................... 3-16

Travel levers / travel pedals ............................................................................. 3-16

Hydraulic brake ................................................................................................ 3-16

Stabilizer blade as a parking brake .................................................................. 3-17

Operating temperature range .......................................................................... 3-17

Traveling on slopes ................................................................................................ 3-17

Stabilizer blade operation ...................................................................................... 3-19

Changing the width of the stabilizer blade ....................................................... 3-20

Telescopic travel gear (option) ............................................................................... 3-22

Upper carriage lock ................................................................................................ 3-24

Parking the machine .............................................................................................. 3-24

Parking the machine on slopes .............................................................................. 3-25

Light system ........................................................................................................... 3-26

Roof lights (option) ........................................................................................... 3-26

Interior light ...................................................................................................... 3-26

Rotating beacon (option) ................................................................................. 3-27

Cab heating and ventilation ................................................................................... 3-27

OM 1404 us - Edition 2.6 * Ba1404us2_6IVZ.fm 1-3

Table of contents

Heating adjustment .......................................................................................... 3-28

Washer system ...................................................................................................... 3-28

Tank for washer system .................................................................................. 3-28

Seat adjustment ..................................................................................................... 3-29

Weight adjustment ........................................................................................... 3-29

Horizontal adjustment ...................................................................................... 3-30

Backrest adjustment ........................................................................................ 3-30

Seat belt ................................................................................................................. 3-30

Retracting belt (option) .......................................................................................... 3-32

Emergency exit (with cab option) ........................................................................... 3-33

Front window (with cab option) (up to serial number AF05320) ............................ 3-34

Front window (from serial number AG02423) .................................................. 3-35

Opening/closing the front window .................................................................... 3-35

Opening/closing the lower front window .......................................................... 3-36

Door (with cab option) ............................................................................................ 3-36

Cab/canopy entry and exit ..................................................................................... 3-38

Safety instructions regarding entry and exit .................................................... 3-38

Engine cover .......................................................................................................... 3-40

Battery master switch ............................................................................................ 3-41

Mirrors (option) ...................................................................................................... 3-41

Towing the machine ............................................................................................... 3-42

Towing ............................................................................................................. 3-42

Lifting the machine ................................................................................................. 3-43

Loading and transporting the machine ............................................................ 3-47

Tying down the machine .................................................................................. 3-48

Protective structures .............................................................................................. 3-49

Definition of the term “Protective Structure” .................................................... 3-49

Mechanical integrity ......................................................................................... 3-49

Definition of FOPS categories ......................................................................... 3-49

Responsibility for machine equipped with protective structures ...................... 3-49

Protective FOPS structure/small screen – category I (option from serial no.

AG02423) ........................................................................................................ 3-50

Protective FOPS structure/large screen – category II (option) ........................ 3-52

Shatter protection for canopy (option) ............................................................. 3-54

Travel alarm (option) .............................................................................................. 3-56

Operating the machine .......................................................................................... 3-57

General safety instructions .............................................................................. 3-57

Control levers/ISO controls: overview .................................................................... 3-58

Left-hand control lever ..................................................................................... 3-58

Boom swivel controls ....................................................................................... 3-58

Auxiliary hydraulics .......................................................................................... 3-59

Right-hand control lever .................................................................................. 3-60

Emergency lowering ........................................................................................ 3-60

Rotating the upper carriage ............................................................................. 3-61

Swivel unit brake ............................................................................................. 3-61

Changeover valve for SAE/ISO controls (option) .................................................. 3-62

Left-hand control lever ..................................................................................... 3-62

Right-hand control lever .................................................................................. 3-62

Directional valve position ................................................................................. 3-63

Directional valve .............................................................................................. 3-63

Releasing the pressure on the work hydraulics ..................................................... 3-64

Releasing pressure .......................................................................................... 3-64

Re-equipping attachments ..................................................................................... 3-65

Specific safety instructions .............................................................................. 3-65

Removing a bucket .......................................................................................... 3-65

Installing a bucket ............................................................................................ 3-66

Quickhitch (option) ........................................................................................... 3-66

1-4 OM 1404 us - Edition 2.6 * * Ba1404us2_6IVZ.fm

Table of contents

Hydraulic quickhitch – Easy Lock (option) ....................................................... 3-67

Connections for auxiliary hydraulics ................................................................ 3-70

Grab couplings ................................................................................................. 3-70

Attachments ..................................................................................................... 3-70

Maintenance of attachments ............................................................................ 3-70

Working with the standard bucket .......................................................................... 3-71

Inadmissible work procedures ......................................................................... 3-71

Excavator work position ................................................................................... 3-72

Bucket position when digging .......................................................................... 3-72

Excavating trenches ........................................................................................ 3-73

Loading ............................................................................................................ 3-73

Grading ............................................................................................................ 3-73

Excavating trenches laterally ........................................................................... 3-73

Grading .................................................................................................................. 3-75

Grading ............................................................................................................ 3-75

Working alongside trenches ............................................................................ 3-75

Stabilizer blade at rear ..................................................................................... 3-76

Troubleshooting

Engine trouble ......................................................................................................... 4-1

Maintenance

Introduction .............................................................................................................. 5-1

Fuel system .............................................................................................................. 5-2

Specific safety instructions ................................................................................ 5-2

Refueling ............................................................................................................ 5-2

Draining the fuel ................................................................................................. 5-3

Stationary fuel pumps ........................................................................................ 5-3

Bleeding the fuel system .................................................................................... 5-4

Fuel prefilter with water separator ..................................................................... 5-5

Engine lubrication system ........................................................................................ 5-6

Checking the oil level ......................................................................................... 5-6

Adding engine oil ............................................................................................... 5-7

Engine cooling system ............................................................................................. 5-8

Specific safety instructions ................................................................................ 5-8

Checking the coolant level/adding coolant ........................................................ 5-9

Air filter (up to serial number AG03170) ................................................................ 5-11

Air intake .......................................................................................................... 5-11

Replacing the filters ......................................................................................... 5-12

Air filter (from serial number AG03171) ................................................................. 5-13

Air intake .......................................................................................................... 5-13

Replacing air filter elements ............................................................................ 5-14

Changing the cab air filter ...................................................................................... 5-16

V-belt ...................................................................................................................... 5-17

Checking V-belt tension ................................................................................... 5-17

Tightening the V-belt (alternator) ..................................................................... 5-18

Checking the V-belt of the alternator ............................................................... 5-19

Hydraulic system .................................................................................................... 5-20

Important notices regarding the hydraulic system ........................................... 5-20

Checking the hydraulic oil level ....................................................................... 5-20

Adding hydraulic oil .......................................................................................... 5-21

Important notices on the use of biodegradable oil ........................................... 5-22

Checking hydraulic pressure lines ................................................................... 5-23

Overview of lubrication points ................................................................................ 5-24

Parking the machine ........................................................................................ 5-25

Lubricating the ball bearing race of the live ring .............................................. 5-25

Lubricating the teeth of the live ring ................................................................. 5-26

OM 1404 us - Edition 2.6 * Ba1404us2_6IVZ.fm 1-5

Table of contents

Lubrication points of hydraulic quickhitch (option) ........................................... 5-26

Tracks .................................................................................................................... 5-27

Checking track tension .................................................................................... 5-27

Adjusting track tension .................................................................................... 5-28

Traveling drive ....................................................................................................... 5-29

Maintenance of attachments ........................................................................... 5-29

Electrical system .................................................................................................... 5-29

Specific safety instructions .............................................................................. 5-29

Service and maintenance work at regular intervals ......................................... 5-29

Instructions concerning specific components .................................................. 5-30

Alternator ......................................................................................................... 5-30

Battery ............................................................................................................. 5-31

General maintenance work .................................................................................... 5-32

Cleaning .......................................................................................................... 5-32

General instructions for all areas of the machine ............................................ 5-32

Inside the cab .................................................................................................. 5-33

Exterior of the machine .................................................................................... 5-33

Engine compartment ....................................................................................... 5-33

Screw connections and attachments ............................................................... 5-34

Pivots and hinges ............................................................................................ 5-34

Preparatory work before taking out of service ....................................................... 5-34

Maintenance if the machine is out of service for a longer period of time ............... 5-34

Putting into operation again ............................................................................. 5-34

Fluids and lubricants .............................................................................................. 5-36

Additional oil change and filter replacement (hydraulic system) ...................... 5-37

Maintenance plan (overview) ................................................................................. 5-39

Maintenance label .................................................................................................. 5-43

Explanation of symbols on the maintenance label .......................................... 5-43

Specifications

Chassis .................................................................................................................... 6-1

Engine ...................................................................................................................... 6-1

Hydraulic system ..................................................................................................... 6-2

Travel gear and swivel unit ...................................................................................... 6-3

Stabilizer blade ........................................................................................................ 6-3

Work hydraulics ....................................................................................................... 6-3

Electrical system ...................................................................................................... 6-4

Fuses on left-hand control lever base ............................................................... 6-4

Main fuse and relays in the engine compartment .............................................. 6-4

Noise levels ............................................................................................................. 6-5

Vibration ................................................................................................................... 6-5

Coolant compound table .......................................................................................... 6-7

Dimensions model 1404 .......................................................................................... 6-8

Lift capacity tables 1404 ........................................................................................ 6-10

Safety instructions – lift capacity tables ........................................................... 6-10

Lift capacity table 1404 RD (standard travel gear and canopy) ............................. 6-11

Lift capacity table 1404 RD with long stick (standard travel gear and canopy) (option)

6-12

Lift capacity table 1404 RD with cab (option) and telescopic travel gear (option) . 6-13

Lift capacity table 1404 RD with cab (option), long stick (option) and telescopic travel

gear (option) .......................................................................................................... 6-14

1-6 OM 1404 us - Edition 2.6 * * Ba1404us2_6IVZ.fm

Table of contents

OM 1404 us - Edition 2.6 * Ba1404us2_6SIX.fm 1-1

Index

A

Abbreviations ....................................................................... 1-1

Air filter ............................................................................. 5-11

Air intake .................................................................. 5-11, 5-13

B

Battery ............................................................................. 5-31

Battery master switch (model 1404) ........................................ 3-41

Biodegradable oil ................................................................ 5-22

C

Cab air filter ....................................................................... 5-16

Check lists ........................................................................... 3-7

Check the oil level ................................................................. 5-6

Crane-handling bracket ........................................................ 3-43

D

Driving on slopes ................................................................ 3-17

Driving the excavator ............................................................. 3-9

F

Fasten .............................................................................. 3-32

Fire extinguisher ................................................................. 1-20

Fluids and lubricants ............................................................ 5-36

H

Heating ............................................................................. 3-27

Hydraulic system ................................................................ 5-20

I

Important information

On this Operator’s Manual ................................................. 1-1

Indicator lights and warning lights ........................................... 3-10

Instrument panel overview ............................................... 3-4, 3-5

Interior light ....................................................................... 3-26

L

Legal regulations .................................................................. 1-5

Light system ...................................................................... 3-29

Lowering the boom with the engine stopped .............................. 3-60

Lubricating the ball bearing race of the live ring .......................... 5-25

Lubricating the teeth of the live ring ......................................... 5-26

M

Machine

Brief description ...............................................................1-3

Fields of application ..........................................................1-4

Loading and transporting .................................................3-47

Overview ........................................................................1-2

Maintenance .........................................................................5-1

Adding coolant .................................................................5-9

Adding engine oil .............................................................5-7

Adding hydraulic oil ........................................................5-21

Air filter .............................................................. 5-12, 5-14

Battery .........................................................................5-31

Biodegradable oil ...........................................................5-22

Bleeding the fuel system ....................................................5-4

Check the oil level ............................................................5-6

Checking the coolant level ..................................................5-9

Checking the engine oil level ..............................................5-6

Checking the hydraulic oil level ..........................................5-20

Electrical system ............................................................5-29

Engine and hydraulics cooling system ...................................5-8

Fluids and lubricants .......................................................5-36

Fuel system ....................................................................5-2

General maintenance work ...............................................5-32

Hydraulic pressure lines ...................................................5-23

Instructions concerning specific components ........................5-30

Maintenance plan ...........................................................5-39

Pivots and hinges ...........................................................5-34

Screw connections .........................................................5-34

Screw connections and attachments ...................................5-34

Service and maintenance work at regular intervals .................5-29

Track maintenance .........................................................5-27

Maintenance label ................................................................5-43

Mirrors (option) ....................................................................3-41

N

Noise levels ........................................................................1-13

O

Operation .............................................................................3-1

Auxiliary hydraulics .........................................................3-59

Before starting the engine ................................................3-11

Boom swivel controls ......................................................3-58

Cab overview ..................................................................3-2

Cab overview (legend) .......................................................3-3

Instrument panel overview ..................................................3-4

Instrument panel overview (legend) ......................................3-5

Moving off ....................................................................3-16

Parking the machine .......................................................3-24

Starting the engine .........................................................3-11

P

Preheating start switch ............................................................3-9

Putting into operation ..............................................................3-2

Check lists ......................................................................3-7

Putting the machine into operation for the first time ..................3-6

Safety instructions ............................................................3-6

R

Refuelling .............................................................................5-2

Rotating beacon ..................................................................3-27

Running-in period ..................................................................3-6

Index

I

1-2 OM 1404 us - Edition 2.6 * * Ba1404us2_6SIX.fm

Index

S

Seat adjustment ..................................................................3-29

Backrest adjustment .......................................................3-30

Horizontal adjustment .....................................................3-30

Weight adjustment .........................................................3-29

Shatter protection ................................................................3-54

Specifications .......................................................................6-1

Chassis .........................................................................6-1

Coolant compound table ....................................................6-7

Dimensions ....................................................................6-8

Electrical system ..............................................................6-4

Engine ...........................................................................6-1

Hydraulic system .............................................................6-2

Noise levels ....................................................................6-5

Stabilizer blade ................................................................6-3

Travel gear and swivel unit .................................................6-3

Vibration ........................................................................6-5

Work hydraulics ...............................................................6-3

Starting aid .........................................................................3-15

T

Track maintenance ..............................................................5-27

V

V-belt ................................................................................5-17

Ventilation ..........................................................................3-27

Ventilation, fresh air ........................................................3-27

W

Washer system ..........................................................3-28, 3-29

Tank ...........................................................................3-28

Working

Freeing the machine .......................................................3-74

Practical hints ...............................................................3-73

OM 1404 us – Edition 2.6 * 1404b110.fm 1-1

Introduction

1 Introduction

1.1 Important information on this Operator’s Manual

The Operator’s Manual is stored in the storage bin at the rear of the seat.

This Operator’s Manual contains important information on how to work safely, correctly

and economically with the machine. Therefore, it aims not only at new personnel, but it

also serves as a reference for experienced personnel. It helps to avoid hazardous situa-

tions and reduce repair costs and downtimes. Furthermore, the reliability and the service

life of the machine will be increased by following the instructions in the Operator’s Manual.

This is why the Operator’s Manual must always be kept at hand in the machine.

Your own safety, as well as the safety of others, depends to a great extent on how the

machine is moved and operated. Carefully read the Operator’s Manual before putting the

machine into operation. This Operator’s Manual will help to familiarize yourself more easily

with the machine, thereby enabling you to use it more safely and efficiently.

Follow chapter “Safety Instructions” in particular. As a rule, keep the following in mind:

Careful and prudent working is the best way to avoid accidents.

Operational safety and readiness of the machine do not only depend on your skill, but also

on maintenance and servicing of the machine. This is why regular maintenance and ser-

vice work is absolutely necessary.

Extensive maintenance and repair work must always be performed by a Wacker Neuson

workshop. Use only original spare parts for repairs. This ensures operational safety and

readiness of your machine, and maintains its value.

• Special equipment and superstructures are not described in this Operator’s Manual.

• We reserve the right to improve the technical standard of our machines without

adapting the Operator’s Manual.

• Modifying Wacker Neuson products and fitting them with additional equipment and

attachments not included in our delivery program requires Wacker Neuson’s written

authorization, otherwise warranty and product liability for possible damage caused by

these modifications shall not be applicable.

• Subject to modifications and printing errors.

Your Wacker Neuson dealer will be pleased to answer any further questions regarding the

machine or the Operator’s Manual.

Abbreviations/symbols

• Identifies a list

• Subdivision within lists or an activity. Follow the steps in the recommended order

☞Identifies an activity

➥Description of the effects or results of an activity

n. s. = not shown

“Opt” = option

Stated whenever controls or other components of the machine are installed as an option.

This symbol shows the traveling direction – for better orientation in figures and

graphics.

1-2 OM 1404 us – Edition 2.6 * * 1404b110.fm

Introduction

1.2 Machine overview

Fig. 1: Machine outside views

1 Lights

2 Boom light

3 Handle

4 Auxiliary hydraulics

5

Eye hook for loading/tying down the

machine

6 Door arrester

7 Door handle and lock

8 Rotating beacon

9 Rear light

10 Exhaust pipe

11 Lubrication point for track tension

12 Engine air intake

4

5

6

8

9

2

4

7

10

3

5

1

8

12

OM 1404 us – Edition 2.6 * 1404b110.fm 1-3

Introduction

1.3 Brief description

The model 1404 excavator is a self-propelled work machine.

Get informed on and follow the legal regulations of your country.

This machine is a versatile and powerful helper for moving earth, gravel and debris on con-

struction sites and elsewhere. A wide range of attachments accounts for the numerous

applications of the machine, among others hammer and grab applications.

See chapter 1.4 Fields of application, attachments for further applications.

The main components of the machine are:

• ROPS (Roll Over Protective Structure) tested canopy (open version).

• ROPS (Roll Over Protective Structure) tested cab (closed version, option).

• Model 1404: water-cooled Yanmar three cylinder diesel engine.

• Sturdy steel sheet chassis; rubber-mounted engine.

Important

The machine can be equipped with the “Telematic” option (for transmitting

operating data, location, etc. via satellite).

Traveling drive

The diesel engine permanently drives the gear pump whose oil flow is sent to a hydraulic

motor.

Work hydraulics

The diesel engine drives the joint gear pump for the work hydraulics. The oil flow of this

pump depends on the diesel engine speed only.

Cooling system

The indicator lights in the instrument panel of the machine ensure constant monitoring of

the engine and hydraulic oil temperature, as well as of the coolant temperature and level.

Cab (ROPS)

Modifying or performing improper repair work on the cab is hazardous. Do not modify the

cab. Repair work may only be performed by a Wacker Neuson service center. If the cab

has been damaged, check it before resuming work and have it repaired if necessary.

Please contact a Wacker Neuson dealer for support. Failure to follow this precautionary

measure can lead to severe or fatal injury. The cab has been specially designed for the

operator’s protection in case of an accident.

Fasten your seat belt, otherwise you can be thrown around or even outside the cab and

crushed. Therefore always fasten your seat belt as you travel and work with the machine.

Tighten the seat belt before putting the machine into operation.

1-4 OM 1404 us – Edition 2.6 * * 1404b110.fm

Introduction

1.4 Fields of application, attachments

The attachments will decide in the first place how the excavator is used.

NOTICE

In order to avoid damage to the machine, only the attachments listed below

have been certified for installation on the machine.

• Please contact a Wacker Neuson service center if you wish to use other

attachments.

Using tools of other manufacturers, or tools which have been released for other excavator

types, can reduce the machine’s output and stability considerably, and can also cause

damage to the machine and injuries to the operator or the personnel.

Always compare the weight of the attachment and its maximum payload with the indica-

tions in the lift capacity table. Never exceed the maximum payload stated in the lift capac-

ity table.

Use: attachment

Possible attachments

Description of attachment Weight Capacity Remarks

Mechanical quickhitch 17 kg (37.4 lbs)

Operation of Wacker Neuson quickhitch systems

requires this quickhitch mount

Easy Lock quickhitch 19 kg (41.8 lbs)

Backhoe bucket 250 mm (9.8") wide

30 kg (66.1 lbs)

23 l (0.8 ft

3

)

Mechanical quickhitch

31 kg (68.3 lbs)

23 l (0.8 ft

3

)

Hydraulic quickhitch (Easy Lock)

Backhoe bucket 300 mm (11.8") wide

32 kg (70.5 lbs)

28 l (1.0 ft

3

)

Mechanical quickhitch

34 kg (75 lbs)

28 l (1.0 ft

3

)

Hydraulic quickhitch (Easy Lock)

Backhoe bucket 400 mm (1'-4") wide

37 kg (81.6 lbs)

35 l (1.2 ft

3

)

Mechanical quickhitch

39 kg (86 lbs)

37 l (1.3 ft

3

)

Hydraulic quickhitch (Easy Lock)

Backhoe bucket 500 mm (1'-8") wide

43 kg (94.8 lbs)

44 l (1.55 ft

3

)

Mechanical quickhitch

47 kg (103.6 lbs)

46 l (1.6 ft

3

)

Hydraulic quickhitch (Easy Lock)

Backhoe bucket 600 mm (1‘12”) wide

63 kg (138.9 lbs)

53 l (1.9 ft

3

)

Mechanical quickhitch

53 kg (116.8 lbs)

55 l (1.9 ft

3

)

Hydraulic quickhitch (Easy Lock)

Slewing bucket 850 mm (2‘9”) wide

-- -- Mechanical quickhitch

86 kg (189.6 lbs)

54 l (1.9 ft

3

)

Hydraulic quickhitch (Easy Lock)

Slewing bucket 1000 mm (3'-3") wide

-- -- Mechanical quickhitch

93 kg (205 lbs)

63 l (2.2 ft

3

)

Hydraulic quickhitch (Easy Lock)

Ditch cleaning bucket 850 mm (2'-9")

wide

-- -- Mechanical quickhitch

63 kg (138.9 lbs)

82 l (2.9 ft

3

)

Hydraulic quickhitch (Easy Lock)

Ditch cleaning bucket 1000 mm (3'-3")

wide

66 kg (145.5 lbs)

82 l (2.9 ft

3

)

Mechanical quickhitch

72 kg (158.7 lbs)

78 l (2.75 ft

3

)

Hydraulic quickhitch (Easy Lock)

Ditch cleaning bucket 1200 mm (3‘11”)

wide

-- -- Mechanical quickhitch

94 kg (207.2 lbs)

84 l (2.95 ft

3

)

Hydraulic quickhitch (Easy Lock)

Hammer NE 8 88 kg (149 lbs)

Hammer NE 12 110 kg (242.5 lbs)

OM 1404 us – Edition 2.6 * 1404b110.fm 1-5

Introduction

1.5 Regulations

Requirements to be met by the operator

Earth moving machines may be operated and serviced only by persons who meet the fol-

lowing requirements:

• 18 years or older

• Physically and mentally suited for this work

• Persons have been instructed in operating and servicing the earth moving machine and

have proven their qualifications to the contractor

• Persons are expected to perform work reliably.

Persons have been appointed by the contractor for traveling and servicing the earth mov-

ing machine.

Get informed on and follow the legal regulations of your country.

Description of attachment Weight Capacity Remarks

1-6 OM 1404 us – Edition 2.6 * * 1404b110.fm

Introduction

1.6 EC declaration of conformity for all machines delivered before 29 December 2009

(Yanmar 3TNV76-SNS2)

EC Declaration of Conformity

according to EC Directive 98/37/EC, 2000/14/EC Appendix 6

Wacker Neuson Linz GmbH

Haidfeldstr. 37

A-4060 Linz-Leonding

declare, under their own responsibility, that the product

Product name Track excavator 1404 RD

Model 1404 RD

Version 1404 RD

Serial no.

- - - - - - - - - - -

to which this declaration refers, corresponds to the pertinent fundamental requirements

regarding safety and health of

EC Directive 98/37/EC,

and the requirements of further pertinent EC Directives and standards.

The following standards and/or technical specifications have been used for the proper

application of the requirements regarding safety and health stated in the EC Directives:

EN 474-1, EN 474-3, EN 12100-1, EN 12100-2, ISO 3471, EN 13510;

Place of storage of technical documentation:

Wacker Neuson Linz GmbH

Department: R & D

Haidfeldstr. 37

A-4060 Linz-Leonding

Linz-Leonding, (date) _ _

.

_ _

.

_ _ _ _

Ing. Hans Neunteufel (Managing Director)

Wacker Neuson Linz GmbH

ISO 3471 and

EN 13510

Tested Administrative unit reported

according to Appendix 6

2000/14/EC

information

Noise level dBA

TÜV München

(Munich/Germany

Industrial Supervisory

Board) Westendstr. 199

D-80686 Munich

Measured value 93

Guaranteed value 92.7

OM 1404 us – Edition 2.6 * 1404b110.fm 1-7

Introduction

1.7 EC declaration of conformity for all machines delivered after 29 December 2009

(Yanmar 3TNV76-SNS2)

EC Declaration of Conformity

According to Machine Directive 2006/42/EC, appendix II A

Manufacturer

Wacker Neuson Linz GmbH

Haidfeldstr. 37

A-4060 Linz-Leonding

Product

Machine designation: Hydraulic excavator

Machine model: 1404

Serial no.: ______________

Output (kW): 13.2 kW

Measured sound power level:92.7 dB (A)

Guaranteed sound power level:93 dB (A)

Conformity assessment procedure

DGUV Test

Prüf- und Zertifizierungsstelle

Fachbereich Bauwesen

Landsberger Str. 309

D-80687 Munich

Distinguishing EU number 0515

Notified body according to Directive 2000/14/EC, appendix VI:

TÜV SÜD Industrie Service GmbH

Westendstr. 199

D-80686 Munich

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and

standards:

2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC;

DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 5 (except item C.3.3), DIN EN 14121,

DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449

Josef Erlinger,

Managing director

Thomas Köck,

Responsible for documentation

Leonding,

Place, date

1-8 OM 1404 us – Edition 2.6 * * 1404b110.fm

Introduction

1.8 Declaration of conformity for machines without CE mark on the type label –

except USA and Canada (Yanmar 3TNV76-SNS2)

EC Declaration of Conformity

Manufacturer

Wacker Neuson Linz GmbH

Haidfeldstr. 37

A-4060 Linz-Leonding

Product

Machine designation: Hydraulic excavator

Machine model: 1404

Serial no.: ______________

Output (kW): 13.2 kW

Measured sound power level:92.7 dB (A)

Guaranteed sound power level:93 dB (A)

Directives and standards

We hereby declare that this product corresponds to the relevant regulations and requirements of the following Directives and

standards:

2006/42/EC (old 98/37 EC), 2004/108/EC (old 89/336/EEC), 2002/44/EC, 2005/88/EC, 2000/14/EC;

DIN EN ISO 12100-1 and 2, DIN EN 474-1 and 5 (except item C.3.3), DIN EN 14121,

DIN EN 3471, DIN EN 13510, EN ISO 3744, EN ISO 3746, DIN EN ISO 3449

Josef Erlinger,

Managing director

Thomas Köck,

Responsible for documentation

Leonding,

Place, date

OM 1404 us – Edition 2.6 * 1404b110.fm 1-9

Introduction

1.9 Type labels and component numbers

Serial number

The serial number is stamped on the machine chassis.

It is also located on the type label.

The type label is located at the front left on the machine chassis (at cab level)

Type label indications (up to serial no. AG03933)

Machine designation: HYDRAULIC EXCAVATOR

Model: ---------------

Model year: ---------------

CEE no.: ---------------

Output: ---------------

Serial no.: ---------------

Max. payload: ---------------

GWR: ---------------

Operating weight: ---------------

Front GAWR: ---------------

Transport weight: ---------------

Rear GAWR: ---------------

Version: ---------------

Type label indications (from serial no. AG03934)

Machine designation: HYDRAULIC EXCAVATOR

Serial no.: (machine serial no.)---------------

Model: (machine model) ---------------

Performance: (output)---------------

Version: (type) ---------------

Operating weight: ---------------

Transport weight: ---------------

GWR: ---------------

Max. payload: ---------------

Front GAWR: ---------------

Rear GAWR: ---------------

CEE no.: ---------------

Model year: ---------------

Other information – see chapter 6 Specifications on page 6-1

Fig. 1: Position of type label

Fig. 1: Type label (symbolic illustration)

HYDRAULIC EXCAVATOR

Fig. 2: Type label (symbolic illustration)

HYDRAULIC EXCAVATOR

1-10 OM 1404 us – Edition 2.6 * * 1404b110.fm

Introduction

Cab number

The type label is located at the upper left of the cab frame.

The type label is located on the left of the cab frame.

Engine number

The type label is located on the cylinder-head cover (engine).

Example: Yanmar 46557

Type label for protective FOPS structure (category I)

The type label is located inside the left-hand light cover.

Fig. 3: Cab type label (up to serial number AF05320)

(symbolic illustration)

Fig. 4: Cab type label (from serial number AG02423 –

symbolic illustration)

Fig. 5: Diesel engine number

Fig. 6: Position of type label for protective FOPS structure

(category I)

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