Vestil SHED-118 Owner's manual

Type
Owner's manual
Rev. 0914 SHED-118, MANUAL.doc
Page 1 of 17
STEEL STORAGE SHED MODEL SHED-118
ASSEMBLY MANUAL
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging
and maintains the orientation of the product in the packaging; then inspect the product closely to determine
whether it sustained damage during transport. If damage is discovered during the inspection, immediately
record a complete description of the damage on the bill of lading. If the product is undamaged, discard the
packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the
product is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or
b) information provided on labels affixed to the product.
Neither is Vestil responsible for any consequential damages sustained as a result of failing to exercise sound
judgment while assembling, installing, using or maintaining this product.
VESTIL MANUFACTURING CORP.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
www.vestilmfg.com e-mail:
Table of Contents
Product specifications……………………………………………………………………………………………………..... 2
Hazard identification: explanation of signal words……………………………………………………………………….. 2
Safe use recommendations……………………………………………………………..………………………………….. 2
FIG.1: Exploded parts diagram and bill of materials……………………………………………………………………... 3
Parts lists……………………………………………………………………………………………………………………… 4
Fasteners and hardware…………………………………………………………………………………………………….. 5
Assembly instructions……………………………………………………………………………………………………….. 6 - 16
Limited warranty……………………………………………………………………………………………………………… 17
Kit does not include
anchor bolts.
Rev. 0914 SHED-118, MANUAL.doc
Page 2 of 17
PRODUCT SPECIFICATIONS:
Thank you for purchasing a model SHED-118 steel storage shed. Each shed includes the following features: panels
protected from rust by zinc-plating; angled roofline to facilitate drainage of the roof; lockable door latch that
incorporates a 5/16in. opening for a padlock (not included); and an open-floor design. Although assembly and use are
relatively intuitive, all persons who might participate in the assembly or use of this product must familiarize themselves
with the instructions provided in this manual.
Additional shed specifications appear in the table below:
Product Name
Overall Dimensions Height x Width x
Depth in inches (metric equivalents)
Door Opening Dimensions Height x
Width in Inches (metric equivalents)
Net Weight in
Pounds (kg)
SHED-118
118 x 118 x 83
(3m x 3m x 2.1m)
72½ x 60½
(1.8m x 1.5m)
269
(122.3kg)
HAZARD IDENTIFICATION: EXPLANATION OF SIGNAL WORDS
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable
seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to
uses of the product likely cause property damage.
The signal words used in this manual appear below along with the meaning of each word:
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the shed.
S
AFE USE RECOMMENDATIONS:
Vestil diligently strives to identify foreseeable hazards associated with the use of its products. However, no
manual can address every possible risk. The end-user ultimately is responsible for exercising sound judgment at
all times.
Electrocution might result if the shed contacts electrified wires. Reduce the likelihood that an
operator or bystander might be electrocuted by applying common sense.
DO NOT assemble or install the shed in an area where contact with electrified wires is possible.
DO NOT use the shed as a shelter during electrical storms.
Failure to read and understand the instructions included in this manual before assembling
or using the shed constitutes misuse of the product. Reduce the likelihood of serious personal injuries that
could result from improper of careless assembly or use of this product:
DO NOT use a structurally damaged shed. Periodically inspect the shed for structural damage. DO NOT use the
shed if it is structurally damaged.
Follow the assembly instructions in this manual. The shed might be unsafe to use if improperly or carelessly
assembled.
DO NOT stack items on top of the shed. The roof panels will not support much weight, and because the roof is
angled, items will slide off of the roof.
DO NOT climb on or allow others to climb on the shed.
Rev. 0914 SHED-118, MANUAL.doc
Page 3 of 17
FIG. 1: Exploded parts diagram
Roof assembly
Wall assemblies
Rev. 0914 SHED-118, MANUAL.doc
Page 4 of 17
Part
no.
Description Quantity
70 Door latch 1
71 Door latch keeper 1
74 Barrel bolt 1
75 Barrel bolt mounting bracket 1
Part
no.
Description Quantity
Part
no.
Description Quantity
5R Right door panel 1 27M Front wall bottom channel 1
5L Left door panel 1 27N Front wall top channel 1
9S Wall end panel 6 27P Front wall top channel 1
9M Wall middle panel 6 28 Door entrance bottom channel 1
12L Roof end panel 2
33R Front wall mid-panel support channel (right
side)
1
12R Roof end panel 2 33L Front wall mid-panel support channel (left side) 1
12M Roof middle panel 4 35R Side wall mid-panel support channel 3
13L Left front wall panel 1 35L Side wall mid-panel support channel 3
13R Right front wall panel 1 41B Right side door jamb 1
27A Roof channel (bottom) 4 41C Left side door jamb 1
27B Roof channel (bottom) 4 43 Door jamb (top) 1
27C Rear wall bottom channel 1 53 Roof front and rear channel 4
27D Rear wall bottom channel 1 61 Gable cap connector 1
27E Roof channel (top) 2 64 Gable end cap 2
27F Roof channel (top) 2 65 Roof brace 2
27H Rear wall top channel 1 66 Channel connector 11
27I Rear wall top channel 1 67 Ridge beam connector 1
27J Side wall top channel 2 68R Roof gable (right side) 2
27K Side wall top channel 2 68L Roof gable (left side) 2
27L Front wall bottom channel 1 69 Roof gable cap 2
73 Ridge beam 2
Door assemblies
Tools required to assemble the shed:
Electric drill (1)
Cordless drill (1)
Measuring tape (1)
Rubber mallet (1)
Adjustable crescent wrench or
5
/
16
in. crescent wrench (1)
Personal protective equipment: gloves & eyewear
Phillips head screw driver (1)
Drill bits: 10mm masonry drill bit; 8mm bit; 4mm bit; and
3mm bit.
Pencil or marker (1)
Pop rivet gun (1)
6ft. self-supporting step ladder (2)
Rev. 0914 SHED-118, MANUAL.doc
Page 5 of 17
Hardw
are Item Description Quantity Hardware Item Description Quantity
10mm self-
tapping screw
410
Door pad bolt 1
16mm self-
tapping scre
w
22
Bolt keepe
r
2
Barrel bolt
mounting
bracket
1 Barrel bolt 2
5
/
16
in. – ¾in. hex
head bolt
11
Sleeve anchor
bolt (not
included)
11
5
/
16
in. hex nut 11 Wall bracket 4
3mm x 10mm
riv
et
6
L-type
channel cap
1
4mm x 10mm
riv
et
20
R-type
channel cap
1
Base bracket 11
Screw
c
oncealing
cover
40
Mid-panel
channel
connector
3
Rev. 0914 SHED-118, MANUAL.doc
Page 6 of 17
ASSEMBLY INSTRUCTIONS:
Step 1: Assemble the side walls and rear wall.
As shown in the diagram below, lay 2 middle wall panels (9M) next to each other and fasten them together
with 10mm screws. Next, fasten the middle panels to end panels (9S) with 10mm screws. Panels are
shown with the outside surface facing up—corrugations face upwards.
NOTE: Put together three sets of wall panel assemblies (2 side walls and 1 rear wall).
Step 2: Attach top and bottom channels to the wall assemblies.
a) Rear wall: Connect top channels 27H & 27I to one side of the panels by either tapping the channels
onto the tops of the panels with a rubber mallet, or sliding
them into place. Connect bottom channels
27C & 27D to the opposite sides of the panels. When the shed is assembled, the top of the each side
wall will be the side to which channels 27H & 27I are connected.
NOTE: Channels 27H & 27I are not symmetrical. The shorter lip of each channel must be on the
outside surface. The longer lip is notched at the end.
10mm screws
9S
9M
9S
9M
27I
27H
TOP
BOTTOM
27C
27D
WALL PANEL ASSEMBLY
(outside surface facing upward)
9S
9M
9S
9M
9S
9S
9M
9M
27K
27J
27A
27B
TOP
BOTTOM
b) Side walls: fasten channels 27K, 27J, 27A &
27B to the side wall asse
mblies as sh
own in
the diagram below.
Short lip
Long lip
27I
Short lip
27K
Rev. 0914 SHED-118, MANUAL.doc
Page 7 of 17
Step 3: Attach cha
nnel connectors.
a) Rear wall: Fasten side wall mid-panel support channels 35R & 35L to the wall panel assemblies with 10mm self-
tapping screws; then fasten channel 31 to the inside surface of the rear panels with 10mm self-tapping screws.
The channel pieces should face downwards, i.e. towards the bottom of the walls.
Flip the panel
s over and use a channel connector (66) to join the centers of the mid-panel
support channels (35R & 35L).
10mm screws
66
35R
35L
BOTTOM
TOP
Outside surface of wall
Mid-panel channel connector
35L
35R
Do not install a
10mm screw in the
third hole at this
time.
35L
TOP
BOTTOM
35R
27I
27H
Rev. 0914 SHED-118, MANUAL.doc
Page 8 of 17
Step 3: Attach channel
connectors.
b) Side walls: Fasten side wall mid-panel support channels 35R & 35L to the wall panel assemblies with 10mm self-
tapping screws; then fasten channel 31 to the inside surface of the rear panels with 10mm self-tapping screws.
The channel pieces should face downwards, i.e. towards the bottom of the walls.
Step 4: Assemble the two sides of the roof.
Each roof assembly consists of roof panels 12R, 12M, and 12L as shown below. Fasten the panels together where
they overlap with 10mm screws; then install channel connectors (66) over the junctions of the top and bottom
channels.
Each roof panel has 2
holes near its bottom
edge. Be certain to
fasten channels 27A &
27B to the bottom
edges of the panels.
12R
12M
12M
12L
TOP
BOTTOM
NOTE: Although there
are holes for 10mm
screws in each corner,
do not install screws in
the corners at this
stage (see block
arrows).
27F
27E
66
27A
27B
66
66
35L
35R
TOP
BOTTOM
27K
27J
Do not install a
10mm screw in
the third
(center) hole at
this time.
Mid-panel channel
connector
35R
BOTTOM
66
Rev. 0914 SHED-118, MANUAL.doc
Page 9 of 17
Step 5: A
ssemble the front wall.
The front wall assembly consists of panels 13L & 13R as shown below. Fasten jamb pieces 41B and 41C to the
inside edge of each panel with 10mm screws. Next, attach top channels 27P & 27N to the top edge of the panels
with 10mm screws. Fasten the bottom channels (27L & 27M) to the opposite edges of the panels. Install channel 28,
jamb piece 43, and channel connector 66 is diagramed below.
41C
41B
13L
13R
13L
13R
66
27P
27N
43
28
27M
27L
Rev. 0914 SHED-118, MANUAL.doc
Page 10 of 17
Step 6:
Reinforce the front wall by installing mid-panel support channels 33R & 33L. Be sure to install the
channels facing down.
Step 7: Attach the barrel b
olts (74) and mounting plates (75) to the inside of door 5L with 4 x 10mm rivets.
33L
33R
5L
5L
5R
74
75
Rivet
74
Rivet
Rev. 0914 SHED-118, MANUAL.doc
Page 11 of 17
Step 8: Connect the prea
ssembled door panels (5L & 5R) to the front wall assembly. Align the hinges with the holes
in the jamb pieces. Attach the hinges to the jambs with 4 x 10mm rivets. Attach padbolt to outside of door (5R)
either with screws or 3mm x 10mm rivets. Attach a padbolt keeper to door 5L with 16mm screws.
5R
-OR-
5L
Step 9: Connect the wall assemblies to each other with 10mm screws; then attach gable pieces 68L & 68R to the
tops of the front and rear walls with 10mm screws.
Padbolt
Padbolt
Bolt keeper
Bolt keeper
Rivet
10mm
screw
16mm
screw
16mm
screw
Channels at bottoms of
side walls fit into the
notched front & rear wall
panel channels.
68R
68L
68R
68L
Rev. 0914 SHED-118, MANUAL.doc
Page 12 of 17
Step 10:
A) Connect the (roof) ridge beams (73) together with the ridge beam connector (67). Notice that one end
of each ridge beam is marked with a red arrow. Position the ridge beams next to each other with the
arrows facing each other; then set the gable caps (69) on top of the ridge beams. Fasten the gable caps
to the beams with 10mm screws. Finally, attach the cable cap connector (61) to the assembly with
16mm screws.
B & C) Slide the edge of one roof assembly into the gable assembly. The edge to insert is formed by roof
channels 27E and 27F.
B.
C.
A.
Red
arrows
73
67
73
69
69
61
27A
27B
66
27E
27F
10mm
screw
61
69
69
69
73
27E
10mm
screw
Rev. 0914 SHED-118, MANUAL.doc
Page 13 of 17
Step 11
: Insert the other roof assembly into the gable assembly in the same manner as the first (see step 10 on p.
12). Drill holes through a roof brace (65) with a 3mm drill bit; then set the roof brace as shown in the diagram below by
fastening one end to the ridge beam and the other end to the top of the rear wall assembly. Attach the other roof
brace to the ridge beam and front wall in the same manner. Next, fasten the roof at all 4 corners to the walls with
16mm screws.
53
53
53
53
68L
68R
68R
65
16mm screw
16mm screw
Drill holes through
the ends of the
roof brace (65)
and then attach
the brace to the
ridge beam and
the top of the rear
wall assembly with
10mm screws.
12L
12L
12R
12R
53
68L
12L
Rev. 0914 SHED-118, MANUAL.doc
Page 14 of 17
Step 12
: Install the gable end caps (64) and then attach the entire roof assembly to the shed using 16mm screws.
Step 13: Rei
nforce the mid-panel braces by installing wall brackets in the corners. Attach these brackets to the
channels with 10mm screws.
16mm screw
Gable end cap (64)
16mm screw
Install a bolt keeper (71)
inside the shed below the
left door. Align the position
of the keeper with the
barrel bolt; then attach the
keeper with 10mm screws.
71
10mm screw
72
Rev. 0914 SHED-118, MANUAL.doc
Page 15 of 17
Step 14: Anchor the shed to the surface using sleeve anchor bolts. [NOTE: Anchor bolts are not supplied with this
shed kit and must be purchased separately.] Attach the upper arm of each base bracket to the wall panels with
5
/
16
in.
bolts and nuts.
Sleeve ancho
r bolt
Base
bracket
CONCRETE
Top view of shed interior
REAR WALL
DOORS
Base bracket
5
/
16
in.
hex nut
5
/
16
in. – ¾in.
hex hea
d bolt
Rev. 0914 SHED-118, MANUAL.doc
Page 16 of 17
Step 15: Install the channel caps in the ends of the mid-panel support channels of the front wall. In the diagram
below, only the right side channel cap is shown, however, the left side channel cap should also be installed.
Right side channel cap Left side channel cap
Rev. 0914 SHED-118, MANUAL.doc
Page 17 of 17
LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part
is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an
authorized distributor AND Vestil has been fully paid.
What is an “original part”?
An original part is a part used to make the product as shipped to the warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests
by any of the following methods:
Mail Fax Email
Vestil Manufacturing Corporation (260) 665-1339 [email protected]
2999 North Wayne Street, PO Box 507 Phone
Angola, IN 46703 (260) 665-7586
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered.
What is covered under the warranty?
After Vestil receives your request for warranty service, an authorized representative will contact you to determine
whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the
entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the
following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It
also covers defects in original parts that wear under normal usage conditions (“wearing parts”), such as bearings,
hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original components is 90 days. The warranty period begins on the date when Vestil ships the
product to the warrantee. If the product was purchased from an authorized distributor, the period begins when the
distributor ships the product. Vestil may extend the warranty period for products shipped from authorized distributors
by up to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact
you to discuss your claim.
What is not covered by the warranty?
1. Labor;
2. Freight;
3. Occurrence of any of the following, which automatically voids the warranty:
Product misuse;
Negligent operation or repair;
Corrosion or use in corrosive conditions;
Inadequate or improper maintenance;
Damage sustained during shipping;
Accidents involving the product;
Unauthorized modifications: DO NOT modify the product IN ANY WAY without
first receiving written authorization from Vestil. Modification(s) might make the
product unsafe to use or might cause excessive and/or abnormal wear.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty.
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Vestil SHED-118 Owner's manual

Type
Owner's manual

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