3M DBI-SALA® Portable Construction Guardrail 7901000, 1 EA Operating instructions

Type
Operating instructions
Instructions for the following series products:
Perimeter Guard Rail
(Model Number: 7901000)
DESCRIPTION
1.0 APPLICATIONS
1.1 PURPOSE: The FlexiGuard™ Portable Construction Guardrail is designed to be used as a passive fall
prevention barrier at leading edges or internal openings such as stairwells or elevator shafts.
1.2 LIMITATIONS:
A. ENVIRONMENTAL HAZARDS: Use of this equipment in areas with environmental hazards may require
additional precautions to prevent injury to the user or damage to the equipment. Hazards may include,
but are not limited to: heat, chemicals, corrosive environments, high voltage power lines, gases, moving
machinery, and sharp edges. Contact DBI‑SALA if you have questions about using this equipment where
environmental hazards exist.
B. TRAINING: This equipment must be installed and used by persons trained in its correct application and
use. See section 4.
1.3 Refer to applicable local, state and federal (OSHA 1926.502) requirements governing occupational safety.
USER INSTRUCTION MANUAL FLExIGUARD™
This manual should be used as part of an employee training program as required by OSHA.
© Copyright 2008, DB Industries, Inc.
Figure 1 - FlexiGuard Rail System Component Identication
Parapet Wall Mount
Conguration
Upper and Lower
Rail Brackets
Label
Adjustable
Clamp Jaw
Fine Adjustment
Screw
Detent Pin
Stanchion
Post
6 in to 24 in
Fixed Clamp
Jaw
Slab Mount
Conguration
Label
Toe Board
Mount
Adjustable
Clamp Jaw
Fixed
Clamp Jaw
Fine
Adjustment
Screw
6 in to 24 in
Form No.: 5902248
Rev.: B
2
2.0 INSTALLATION AND USE
2.1 BEFORE EACH WORK SHIFT inspect the installed equipment according to section 3.0 of this manual.
2.2 PLAN your system before installation. Consider all factors that will affect your safety during use of this
equipment. The following list gives important points to consider when planning your system:
A. ANCHORAGE: Select a rigid anchorage capable of supporting the loads. If anchoring to concrete it
should have a minimum strength of 3,000 psi.
B. AFTER A FALL: Any equipment which has been subjected to excessive impact forces or exhibits damage
as described in section 3.0, must be removed from service immediately and destroyed by the user, the
rescuer, or an authorized person.
2.3 SLAB MOUNT TO PARAPET WALL MOUNT
CONVERSION: The FlexiGuard™ Portable
Construction Guardrail can be used as a parapet
wall type installation or a slab type installation.
See Figure 2. In either conguration, the clamp
may be used on structures 6 inches to 24 inches
thick.
Step 1. Remove the nut, washers and bolt.
Step 2. Slide the Clamp Jaw Assembly off the
Stanchion Post.
Step 3. Rotate the Clamp Jaw Assembly 90°.
Step 4. Re‑assemble the Clamp Jaw Assembly
onto the Stanchion Post.
Step 5. Replace the Bolt, Washers, and Nut.
2.4 INSTALLATION:
Step 1. Don appropriate safety equipment for
working near a leading edge or other
fall hazard.
Step 2. Make sure the Clamp Jaw/Stanchion
Post combination is assembled in the
proper orientation for your application
(see section 2.3).
Step 3. Select appropriate locations along
the edge of the structure, not more
than 8 ft. apart on centers. See OSHA
1926.502.
Step 4. Make sure the Adjustment Screw is backed‑out
completely. Pull the detent pin out of the Adjustment
Bracket on the Clamp Jaw and adjust the Clamp Jaw
width to the rst setting wider than the structure
thickness and replace detent pin.
Step 5. Slide the Stanchion Clamp Jaw over the edge of the
structure and tighten the Fine Adjustment Screw
(see Figure 3) until it is tight (25 ft‑lbs max). Do
not over tighten. Over tightening may damage the
Adjustable Bracket.
Step 6. Place proper length rail material into the Rail
Brackets. The Rail Brackets have holes that allow
fastening the rails in place with a nail or screw. In
the slab mount conguration there is a hole in the
end of the Fixed Clamp Jaw that allows the use of
a fastener to secure the jaw in place. See Figure 3.
Secure the Fixed Jaw with a fastener if the clamping
surface is smooth (i.e., wood, smooth concrete).
Step 7. If the system is being used in a slab mount
application, a toe board must be fastened to the Toe
Board Mounts. See Figure 1.
Figure 2 - Mounting Conversion
Slab Mount
Conguration
Parapet Wall
Mount Conguration
Nut, Bolt,
and Washers
Clamp Jaw
Assembly
Stanchion Post
Figure 3 - Securing the Fixed Jaw
Fastener
Hole
Fastener
Fine Adjustment
Screw
3
3.0 INSPECTION
3.1 FREQUENCY
• Before each work shift, Inspect the installed FlexiGuard™ Portable Construction Guardrail according to
section 3.2 and 3.3.
•Formal Inspection: A formal inspection of the FlexiGuard™ Portable Construction Guardrail must be
performed before every installation.
3.2 INSPECTION STEPS:
Step 1. Inspect each stanchion for damage or corrosion. Inspect for cracks or wear that may affect
strength.
Step 2. Make sure that all hardware is present and fully engaged in proper position. Makes sure labels are
present and fully legible. See section 5.0
Step 3. Check that rails are in place and secured.
Step 4. Check that the Clamp Jaws are securely fastened to the structure. Check the torque on the Fine
Adjustment Screw. Fluctuations in temperature over the course of a day can cause torques to
change.
Step 5. Record the inspection results in the Inspection and Maintenance Log in Section 6.0
3.3 If inspection reveals a defective or unsafe condition, remove the FlexiGuard™ System from service until the
condition is resolved.
4.0 TRAINING
4.1 The user and purchaser of this equipment must be familiar with the instructions, operating characteristics,
application limits, and the consequences of improper use of this equipment. Users and purchasers must be
trained in the correct care and use of this equipment.
5.0 LAbELS
5.1 The following label must be present and fully legible:
Certicate No. FM 39709
I S O
9 0 0 1
A Capital Safety Company
INSPECTION DATE INSPECTION ITEMS
NOTED
CORRECTIVE ACTION MAINTENANCE
PERFORMED
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
6.0 INSPECTION AND MAINTENANCE LOG
DATE OF MANUFACTURE:
MODEL NUMBER:
DATE PURCHASED:
CSG USA
3833 Sala Way
Red Wing, MN 55066‑5005
Toll Free: 800.328.6146
Phone: 651.388.8282
Fax: 651.388.5065
solutions@capitalsafety.com
CSG Canada Ltd.
260 Export Boulevard
Mississauga, Ontario L5S 1Y9
Toll Free: 800.387.7484
Phone: 905.795.9333
Fax: 905.795.8777
sales.ca@capitalsafety.com
www.capitalsafety.com
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3M DBI-SALA® Portable Construction Guardrail 7901000, 1 EA Operating instructions

Type
Operating instructions

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