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  3. INTRA LUX KL702
INTRA LUX KL702

KaVo INTRA LUX KL702 Operating instructions

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Instructions for use
INTRA LUX motor 702KL – 1.003.5622
- with high pressure lamp
- with KaVo MULTILED-lamp
Distributed by:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Phone +49 7351 56-0
Fax +49 7351 56-1488
Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
www.kavo.com
Contents
1User instructions....................................................................................................................................... 6
2Safety........................................................................................................................................................ 8
2.1 Description of safety instructions....................................................................................................... 8
2.1.1 Warning symbol.................................................................................................................... 8
2.1.2 Structure............................................................................................................................... 8
2.1.3 Description of danger levels................................................................................................. 9
2.2 Safety instructions........................................................................................................................... 11
3Product description................................................................................................................................. 19
3.1 Purpose – Proper use...................................................................................................................... 19
3.2 Technical Specifications.................................................................................................................. 22
3.2.1 Operation with high-pressure lamp..................................................................................... 27
3.2.2 Operation with KaVo MULTI LED lamp.............................................................................. 27
3.2.3 Transportation and storage conditions............................................................................... 28
3.2.4 Operating conditions........................................................................................................... 29
Contents 3 / 70
4First use.................................................................................................................................................. 30
4.1 Use of the enclosed KaVo MULTI LED lamp.................................................................................. 31
5Operation................................................................................................................................................ 32
5.1 Connection to the supply hose........................................................................................................ 32
5.2 Spray water regulation..................................................................................................................... 34
5.3 Connecting the attachments............................................................................................................ 35
5.3.1 Attaching............................................................................................................................. 38
5.3.2 Removal.............................................................................................................................. 38
6Troubleshooting...................................................................................................................................... 39
6.1 Check for malfunctions before initial startup.................................................................................... 39
6.2 Troubleshooting............................................................................................................................... 42
6.2.1 Replacing the high-pressure lamp...................................................................................... 42
6.2.2 Replacing the KaVo MULTI LED lamp............................................................................... 44
6.2.3 Exchanging the O-rings...................................................................................................... 47
7Preparation methods according to ISO 17664........................................................................................ 49
7.1 Preparation at the site of use........................................................................................................... 49
Contents 4 / 70
7.2 Cleaning.......................................................................................................................................... 50
7.2.1 Manual cleaning - external.................................................................................................. 50
7.2.2 Automated external cleaning.............................................................................................. 52
7.2.3 Manual cleaning - internal................................................................................................... 53
7.2.4 Automated internal cleaning............................................................................................... 55
7.3 Disinfection...................................................................................................................................... 55
7.3.1 Manual disinfection - external............................................................................................. 56
7.3.2 Manual disinfection - internal.............................................................................................. 57
7.3.3 Automated disinfection - external and internal.................................................................... 57
7.4 Drying ............................................................................................................................................. 58
7.5 Care products and systems - Servicing........................................................................................... 59
7.6 Packaging........................................................................................................................................ 61
7.7 Sterilisation...................................................................................................................................... 62
7.8 Storage............................................................................................................................................ 64
8Auxiliary equipment................................................................................................................................. 65
9Terms and conditions of warranty........................................................................................................... 66
Contents 5 / 70
1 User instructions
Dear User
Congratulations on purchasing this KaVo quality product. By following the
instructions below you will be able to work smoothly, economically and
safely.
© Copyright by KaVo Dental GmbH
Symbols
Refer to the chapter on Safety/Warning symbol
Important information for users and service technicians
1 User instructions 6 / 70
Can be steam sterilized at 134 oC -1 oC/+4 oC (273 oF -1,6 oF/+7,4
oF)
CE mark (European Community). A device bearing this mark
meets the requirements of the applicable EC guidelines.
Action request
Target group
This document is intended for dentists and their assistants. The section on
starting up is also intended for service technicians.
1 User instructions 7 / 70
2 Safety
2.1 Description of safety instructions
2.1.1 Warning symbol
Warning symbol
2.1.2 Structure
DANGER
The introduction describes the type and source of the haz‐
ard.
This section describes potential consequences of non-compliance.
2 Safety 8 / 70
▶ The optional step includes necessary measures for hazard prevention.
2.1.3 Description of danger levels
The safety instructions listed here, together with the three levels of danger
will help avert property damage and injury.
CAUTION
CAUTION
indicates a hazardous situation that can cause damage to property or mild
to moderate injuries.
2 Safety 9 / 70
WARNING
WARNING
indicates a hazardous situation that can lead to serious or fatal injury.
DANGER
DANGER
indicates a maximal hazard due to a situation that can directly cause
death or fatal injury.
2 Safety 10 / 70
2.2 Safety instructions
WARNING
Hazard from incorrectly reconditioned products.
An infection hazard exists from contaminated products.
▶ Take suitable personal protective measures.
2 Safety 11 / 70
WARNING
Hazard to the care provider and patient.
Irregular running noise, significant vibration, overheating, imbalance or in‐
sufficient grip.
▶ Stop working and contact service support.
WARNING
Risks from electromagnetic fields.
The functions of implanted systems (such as pacemakers) can be influ‐
enced by electromagnetic fields.
▶ Ask patients before treatment and counsel them about the risks.
2 Safety 12 / 70
WARNING
Electrical power
Electrical shock from incorrectly connecting a non-KaVo system to the
medical device.
▶ When installing and operating the medical device for treatments and
equipment from other manufacturers, observe the provisions of "Pro‐
tection from electrical shock," "Leakage current," and "Not grounding
the application part" in accordance with DIN EN IEC 60601-1.
▶ The medical device may only be combined with a treatment unit re‐
leased by KaVo.
2 Safety 13 / 70
WARNING
Hazard from direct exposure to radiation.
Blinding.
▶ Do not look directly into the high-pressure lamp or the KaVo MULTI
LED lamp.
2 Safety 14 / 70
CAUTION
Risks due to lack of control equipment.
Hazards can arise if control equipment is not available for changing the
speed and the direction of rotation.
▶ The dental treatment unit connected must have control equipment for
changing the speed and direction of rotation.
▶ A note is to be included in the documents accompanying the dental
treatment unit, referring to responsibilities arising from safety, reliability
and performance.
▶ The medical device may only be combined with a treatment centre re‐
leased by KaVo.
2 Safety 15 / 70
CAUTION
Damage from soiled and moist cooling air.
Contaminated and moist cooling air can cause malfunctions and lead to
premature bearing wear.
▶ Make sure that the supply of cooling air is dry, clean, and uncontami‐
nated in accordance with DIN EN ISO 7494-2.
CAUTION
Damage due to contaminated water.
Ensure that the water quality generally complies with DIN EN ISO 7494-2.
Permissible pH value 7.2 to 7.8.
2 Safety 16 / 70
CAUTION
Premature wear and malfunctioning from improper storage
during long periods of nonuse.
Reduced product life.
▶ The medical device should be cleaned, serviced and stored in a dry lo‐
cation, according to instructions, before long periods of nonuse.
Note
This medical device in conjunction with the dental treatment unit meets
the requirements of DIN EN IEC 60601-1.
2 Safety 17 / 70
The following individuals are authorized to repair and service KaVo prod‐
ucts:
▪ Technicians at KaVo branches throughout the world
▪ Technicians specially trained by KaVo
The present product is subject to the EC Directive on used electrical and
electronic devices and must be disposed within Europe at a special facili‐
ty. Further information can be obtained from KaVo or a dental distributor.
2 Safety 18 / 70
3 Product description
INTRA LUX Motor KL 702 (Mat. no. 1.003.5622)
3.1 Purpose – Proper use
Indications for use:
The sterilisable motor is:
3 Product description 19 / 70
▪ an electrical low-voltage motor for dental purposes according to DIN
EN ISO 14457 and DIN ISO 80601-2-60 and classified as a type B ap‐
plied part
▪ intended to drive / operate a dental handpiece / contra-angle hand‐
piece equipped with a handpiece connection according to ISO 3964
▪ not approved for use in areas at risk of explosion
▪ intended only for dental treatment by a dental professional; the prod‐
uct may not be modified or used for any other purpose since this may
be hazardous
▪ a medical device according to relevant national statutory regulations
3 Product description 20 / 70
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