Beckhoff C9900-G072 Installation and Operating Instruction

Brand
Beckhoff
Model
C9900-G072
Type
Installation and Operating Instruction

This manual is also suitable for

Installation and Operating instruction
C9900-G072 and C9900-G073
Push-button extension for 10.1-inch "Economy" built-in Panell
1.0
26.04.2019
Version:
Date:
Table of contents
C9900-G072 and C9900-G073 3
Version: 1.0
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation..............................................................................................................5
1.2 Safety instructions .............................................................................................................................6
2 Transport and unpacking..........................................................................................................................7
2.1 Transport ...........................................................................................................................................7
2.2 Unpacking..........................................................................................................................................7
3 Product description...................................................................................................................................8
3.1 Product overview ...............................................................................................................................8
3.2 Options ............................................................................................................................................10
3.3 Intended use....................................................................................................................................11
3.4 Accessing the connections ..............................................................................................................11
3.4.1 C9900-G072 connections ................................................................................................ 11
3.4.2 C9900-G073 connections ................................................................................................ 14
3.5 Accessories .....................................................................................................................................16
3.5.1 Push-button caps and labels ........................................................................................... 16
4 Mounting...................................................................................................................................................17
4.1 Installing the labels ..........................................................................................................................17
4.2 Installing the Wago picoMax® connector system............................................................................18
5 Operation..................................................................................................................................................19
5.1 Switching the Control Panel on and off ...........................................................................................19
5.1.1 Switching on .................................................................................................................... 19
5.1.2 Shutting down and switching off ...................................................................................... 19
5.2 Operation.........................................................................................................................................19
5.3 Maintenance ....................................................................................................................................19
5.3.1 Cleaning........................................................................................................................... 19
5.3.2 Maintenance .................................................................................................................... 19
5.3.3 Emergency procedures.................................................................................................... 20
5.3.4 Decommissioning ............................................................................................................ 20
6 TwinCAT System Manager......................................................................................................................21
7 Dimensional drawing...............................................................................................................................23
7.1 Dimensional drawing CP6x00 with C9900-G072 or C9900-G073...................................................23
8 Technical data..........................................................................................................................................25
9 Support and Service................................................................................................................................26
10 Approvals for USA and Canada .............................................................................................................27
10.1 FCC approvals for the United States of America.............................................................................27
10.2 FCC approvals for Canada..............................................................................................................27
Table of contents
C9900-G072 and C9900-G0734
Version: 1.0
Foreword
C9900-G072 and C9900-G073 5
Version: 1.0
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff
®
, TwinCAT
®
, EtherCAT
®
, EtherCAT P
®
, Safety over EtherCAT
®
, TwinSAFE
®
, XFC
®
and XTS
®
are
registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT
®
is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Foreword
C9900-G072 and C9900-G0736
Version: 1.0
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the life and health of
persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and health of per-
sons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to persons.
NOTE
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the environment or
equipment.
Tip or pointer
This symbol indicates information that contributes to better understanding.
Transport and unpacking
C9900-G072 and C9900-G073 7
Version: 1.0
2 Transport and unpacking
2.1 Transport
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport the device must therefore be protected from mechanical stress. Therefore, please use the original
packaging.
NOTE
Risk of damage to the device
If the device is transported in cold weather or is exposed to extreme variations in tempera-
ture, make sure that moisture (condensation) does not form on or inside the device.
2.2 Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
If you notice any shipping damage or inconsistencies between the contents and your order, you should notify
Beckhoff Service.
Product description
C9900-G072 and C9900-G0738
Version: 1.0
3 Product description
3.1 Product overview
CP6x00
The C9900-G07x push-button extensions add an emergency stop button and three illuminated push-buttons
to the "Economy" built-in Panel PCs and Control Panels.
The push-button extension can be ordered ex factory for all Control Panels and Panel PCs of the "Economy"
family in size 10.1 inch (CP6600, CP6700 and CP6900).
C9900-G072 (USB version)
The actuation of the emergency stop and other push-buttons is transferred to the controller via USB and can
be read with TwinCAT. Optionally, customers may use the signals for additional purposes.
• The emergency stop button S1 has two NC contacts and one NO contact. The signal of the NO contact
is transferred to the controller. The two NC contacts can be used by the customer.
• The push-buttons S2 (green) and S4 (blue) each actuate two NO contacts, of which one is relayed to
the controller and one is available as a potential-free contact for use by the customer.
• The push-button S3 (red) actuates an NC contact and an NO contact. The NO contact is relayed to the
controller, the NC contact is available as a potential-free contact for use by the customer.
• The indicator lamps are only controlled via USB.
• All terminal strips are pluggable.
C9900-G073 (hard-wired version)
The actuation of the emergency stop and push-buttons is only queried via the terminal strip.
• The emergency stop button S1 actuates two NC contacts.
• The push-buttons S2 (green) and S4 (blue) each actuate two NO contacts.
• The push-button S3 (red) actuates two NC contacts.
• The indicator lamps can be controlled via the terminal strip. In this case, an additional 24 V
DC
power
supply is required at terminal strips X3.1 and X3.2.
• All terminal strips are pluggable.
Product description
C9900-G072 and C9900-G073 9
Version: 1.0
By default, the push-buttons are delivered with green, red and blue push-button caps. Other push-button cap
color options are available for retrofitting (see chapter Accessories [
}16]).
A label sheet with 54 pre-punched button labels is available under order code C9900-Z260. Installation is
explained in chapter Installing the labels [
}17].
Product description
C9900-G072 and C9900-G07310
Version: 1.0
3.2 Options
Options Description
C9900-G072 Push-button extension for CP6x00 with horizontal 10.1-inch display
• push-button extension on the bottom side
• 3 push-button keys with signal lamp, type RAFI RAFIX 22FS+, round, 30 mm
• 1 emergency stop button, type RAFI RAFIX 22FS+
• Labels for push-button caps for individual marking of each push-button can be ordered
as an option.
• The emergency stop key is wired with two normally-closed contacts, the red
illuminated key with one normally-closed contact and the remaining illuminated keys
with one normally-open contact each to a terminal row.
• Additionally, all push-buttons are queried with a normally-open contact via USB.
• The LEDs of the illuminated keys are only controlled via USB.
C9900-G073 Push-button extension for CP6x00 with horizontal 10.1-inch display
• push-button extension on the bottom side
• 3 push-button keys with signal lamp, type RAFI RAFIX 22FS+, round, 30 mm
• 1 emergency stop button, type RAFI RAFIX 22FS+
• Labels for push-button caps for individual marking of each push-button can be ordered
as an option.
• The emergency stop key and the red illuminated key are wired with two normally-
closed contacts each. The remaining illuminated keys are wired with two normally-
open contacts each to a terminal row.
• All LEDs of the illuminated keys are wired to a terminal row.
Product description
C9900-G072 and C9900-G073 11
Version: 1.0
3.3 Intended use
The C9900-G0xx built-in Panels with push-button extension are designed for industrial use in machine and
plant engineering applications. The push-button extension is located below the touchscreen.
NOTE
Risk of explosion
The built-in Panels must not be used in potentially explosive atmospheres.
3.4 Accessing the connections
The connections of the push-button extension for use by the customer are located at the bottom of the
housing.
3.4.1 C9900-G072 connections
X2 (Wago 6-
pin)
X1 (Wago 4-
pin)
Product description
C9900-G072 and C9900-G07312
Version: 1.0
3.4.1.1 C9900-G072 circuit diagram
Fig.1: C9900-G072
Product description
C9900-G072 and C9900-G073 13
Version: 1.0
3.4.1.2 Description of the C9900-G072 connections
Connection strip Terminal point Description
X1 1 X1.1 NO contact emergency stop
2 X1.2 NO contact emergency stop
3 X1.3 NO contact emergency stop
4 X1.4 NO contact emergency stop
Connection strip Terminal point Description
X2 1 X2.1 NO contact S4 blue
2 X2.2 NO contact S4 blue
3 X2.3 NC contact S3 red
4 X2.4 NC contact S3 red
5 X2.5 NO contact S2 green
6 X2.6 NO contact S2 green
NOTE
Electrical characteristic values of the operating elements
The electrical characteristic values of the emergency stop and push-button contacts must
not be exceeded. (see chapter Technical data [
}25]
Product description
C9900-G072 and C9900-G07314
Version: 1.0
3.4.2 C9900-G073 connections
X3 (Wago 12-
pin)
X2 (Wago 6-pin)
X1 (Wago 4-pin)
3.4.2.1 C9900-G073 circuit diagram
Fig.2: C9900-G073
Product description
C9900-G072 and C9900-G073 15
Version: 1.0
3.4.2.2 Description of the C9900-G073 connections
Connection strip Terminal point Description
X1 1 X1.1 NO contact emergency stop
2 X1.2 NO contact emergency stop
3 X1.3 NO contact emergency stop
4 X1.4 NO contact emergency stop
Connection strip Terminal point Description
X2 1 X2.1 NO contact S4 blue
2 X2.2 NO contact S4 blue
3 X2.3 NC contact S3 red
4 X2.4 NC contact S3 red
5 X2.5 NO contact S2 green
6 X2.6 NO contact S2 green
Connection strip Terminal point Description
X3 1 GND Supply Power
2 +24 V
DC
Supply Power
3 X3.3 + 24 V LED blue
4 X3.4 + 24 V LED red
5 X3.5 + 24 V LED green
6 N.C.
7 X3.7 NO contact S4 blue
8 X3.8 NO contact S4 blue
9 X3.9 NC contact S3 red
10 X3.10 NC contact S3 red
11 X3.11 NO contact S2 green
12 X3.12 NO contact S2 green
NOTE
Electrical characteristic values of the operating elements
The electrical characteristic values of the emergency stop and push-button contacts must
not be exceeded. (see chapter Technical data
Product description
C9900-G072 and C9900-G07316
Version: 1.0
3.5 Accessories
3.5.1 Push-button caps and labels
Options Description
C9900-Z255 Push-button cap (blue) for individual application to a C9900-G0xx push-button extension,
type Rafi FS+, diameter: 22.3 mm, 5 pcs.
C9900-Z256 Push-button cap (yellow) for individual application to a C9900-G0xx push-button
extension, type Rafi FS+, diameter: 22.3 mm, 5 pcs.
C9900-Z257 Push-button cap (green) for individual application to a C9900-G0xx push-button
extension, type Rafi FS+, diameter: 22.3 mm, 5 pcs.
C9900-Z258 Push-button cap (red) for individual application to a C9900-G0xx push-button extension,
type Rafi FS+, diameter: 22.3 mm, 5 pcs.
C9900-Z259 Push-button cap (clear) for individual application to a C9900-G0xx push-button
extension, type Rafi FS+, diameter: 22.3 mm, 5 pcs.
C9900-Z260 Transparent film for individual labeling of a C9900-G0xx- push-button extension, type
Rafi FS+, diameter: 22.3 mm, 1 sheet DIN A4, 54 pcs.
Mounting
C9900-G072 and C9900-G073 17
Version: 1.0
4 Mounting
4.1 Installing the labels
The blank label sheets for the push-buttons of the push-button extension offered under order code C9900-
Z260 can be printed with a conventional office printer and then inserted in the push-button extension.
Mounting
C9900-G072 and C9900-G07318
Version: 1.0
4.2 Installing the Wago picoMax® connector system
Plugged connection consists of male connector and
female connector with grip plate and release slide
1
2
Disconnect the plug connection with the release
slide.
1. Open the locking device (latch) by pushing down
the release slide on the grip plate.
2. Pull out the female connector with the grip plate
from the male connector.
Operation
C9900-G072 and C9900-G073 19
Version: 1.0
5 Operation
5.1 Switching the Control Panel on and off
5.1.1 Switching on
The Control Panel does not have its own mains switch. On switching on the power supply the Control Panel
will also be switched on.
5.1.2 Shutting down and switching off
Control software such as is typically used on Industrial PCs permits various users to be given different rights.
A user who is not permitted to close software may also not switch the Industrial PC off, as data can be lost
from the data storage device by switching off while software is running.
NOTE
First shut down, then switch off!
If the Industrial PC is switched off while the software is writing a file to the data storage device, this file will
be destroyed. Control software usually writes data to the data storage device automatically at intervals of a
few seconds, for which reason there is a very high probability of causing damage by switching off while
software is running.
NOTE
Switching off the Industrial PC
Once you have shut down the Industrial PC, you must switch it off for at least 10 seconds in order to be
able to restart it! After switching on the power supply again the Industrial PC starts automatically.
5.2 Operation
The Control Panel is operated via the touch screen.
NOTE
Damage to the touch screen
The touch screen may only be operated with your finger or the touch screen pen. The operator may wear
gloves but there must be no hard particles such as metal shavings, glass splinters embedded in the glove.
.
5.3 Maintenance
5.3.1 Cleaning
The device can be cleaned with a damp, soft cloth. Do not use any aggressive cleaning materials, thinners,
scouring material or hard objects that could cause scratches.
5.3.2 Maintenance
The Control Panel needs no maintenance.
Operation
C9900-G072 and C9900-G07320
Version: 1.0
5.3.3 Emergency procedures
In case of fire, the Control Panel should be extinguished with powder or nitrogen.
5.3.4 Decommissioning
5.3.4.1 Disposal
Observe national electronics scrap regulations
When disposing of the device follow the national electronic scrap regulations.
In order to dispose of the device, it must be removed and fully dismantled.
• Housing components (polycarbonate, polyamide (PA6.6)) are suitable for plastic recycling.
• Metal parts can be sent for metal recycling.
• Electronic parts such as disk drives and circuit boards must be disposed of in accordance with national
electronics scrap regulations.
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Beckhoff C9900-G072 Installation and Operating Instruction

Brand
Beckhoff
Model
C9900-G072
Type
Installation and Operating Instruction
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