Boston Whaler 130 Super Sport Cooler Installation guide

Type
Installation guide
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
1. PURPOSE
Provide step-by-step procedure for the console
side cooler installation.
2. SCOPE
This procedure is limited to the console side cooler
installation on the 130 Super Sport.
3. DEFINITION
3.1. Not Applicable
4. TOOLS/EQUIPMENT REQUIRED
5.1. Drill
- 1/8” drill bit w/countersink fixture
- #2 Phillips Head
5.2. Marine Sealant
5.3. Pencil
5.4. Tape Measure
5.5. Hardware (supplied)
5. SAFETY
6.1. Safety glasses or goggles are
recommended.
6. FORMS
7.1. Not applicable
CONTENTS OF KIT PART #
1- 50 QT COOLER............................................. 1972121
2- CLEAT ASSEMBLY....................................... 1969318
3- HARDWARE PKG..................901BWCOOLER130SS
Page 1 of 7
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
7. PROCEDURE
7.1. Set the cooler in place.
7.2.
Align the front edge of the cooler with the front
edge of the non-skid on the deck.
7.3.
Place the large bracket against the freeboard.
7.2.1. Adjust cooler against the bracket
ensuring that the cooler seats firmly with
the bracket flush against
the handle assembly and
freeboard.
Page 2 of 7
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
7.3.
Using the pencil mark the freeboard at the top
of the bracket on both forward and aft ends.
7.4.
Slide the cooler out of the way and using the tape
measure, measure ¾” below the marks made in
step 7.3.
7.4.1. Using the pencil mark the freeboard at this
point.
7.5. Align freeboard bracket with marks made in step 7.4.1.
7.5.1. Using the drill with 1/8” bit, mark the freeboard
through each of the holes in the bracket legs.
7.5.2. Remove the bracket and drill pilot holes at each
of the marks made in step 7.5.1.
NOTE: Slightly countersink each hole to prevent
gel coat cracking.
Page 3 of 7
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
7.6. Using the marine sealant, fill each of the holes made
in step 7.5.2.
7.7. Using the drill with 1/8” Phillips head bit and
hardware supplied, secure the bracket to the
freeboard.
NOTE: Use the longer screws (#10 X 2”) for the end
braces and the shorter screws (#10 X 1.5”)
for the middle brace.
7.8. Set the cooler in-place against the freeboard bracket.
Page 4 of 7
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
7.9. Set the floor bracket in-place snugly against the
starboard bottom end of the cooler.
7.10. Using the pencil, mark the bracket’s position on the
deck at the end and along the back of the bracket.
7.11. Set the cooler aside and align the floor bracket
with the marks made in step 7.10.
Page 5 of 7
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
7.12. Using the drill with 1/8” bit, mark the deck through
the holes in the floor bracket.
7.12.1. Remove the bracket and drill pilot holes at each
of the marks made in step 7.5.1.
NOTE: Slightly countersink each hole to prevent
gel coat cracking.
7.13. Using the marine sealant, fill the holes made in the
previous step.
7.14. Using the drill with the Phillips head bit and the
hardware (#10 X 1.5” screws) supplied, secure the
floor bracket to the deck.
Page 6 of 7
ACCESSORY INSTALLATION
INSTRUCTIONS
CONSOLE SIDE COOLER SEAT
Installation Instructions for the 130 Super Sport
Issue Date
08/05/2009
PROCEDURE NO. AI-MS-020
7.15. Secure the cooler in-place by looping the bungee
around the handle and hooking it to the floor
bracket.
Console side cooler seat Installation Is Complete
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Boston Whaler 130 Super Sport Cooler Installation guide

Type
Installation guide

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