GOK HS-V.2 Assembly And Operating Instructions Manual

Type
Assembly And Operating Instructions Manual
Translatio
Pos
:
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/Anleit
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ngen
A5/Bilder/Pikto gramme/Länderkennz e
ichen @
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Länderkennzeic hen ===
A
Mem
b
Type H
S
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A
5/Textmarken/I nhaltsverzeichni s/Bild / Kennzei
c
Pos: 8 /Anleitungen A5/ Bilder/Piktogram me/Öl/15 513 Hebersic herun
g
=== Ende der Liste für Textmarke Bild ===
Pos: 11 /Anleitungen A5/ Textmarken/Inhal tsverzeichnis/ Inhaltsverzeic
h
CONT
E
ABOUT
T
MODIFI
C
GENER
A
REQUIR
LABELLI
INTEND
E
SAFET
Y
PRINCI
P
CONNE
C
ASSEM
B
OPERA
T
START-
U
FUNCTI
O
MAINTE
N
REPAIR
S
DISPOS
A
TECHNI
C
Pos: 12 /Anleitungen A5/ STANDARDMODULE/Über schriften/Zu dies
e
ABOU
T
Pos: 13 /Anleitungen A5/ STANDARDMODULE/Über schriften/Änder un
MODIFI
Pos: 14 /Anleitungen A5/ Öl/Hebersicher ung/Änderung HSV @ 2\mod
_
N
Pos: 15 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx
n of original / Par
t
A
ssembly
b
rane con
t
S
-V.2
c
hnung @ 1\mod_1307543 049496_0.docx @ 14965 @ @ 1
@ 0\mod_130458302967 5_0.docx @ 11148 @ @ 1
h
nis @ 2\mod_13267934991 90_817.docx @ 22951 @ @ 1
NTS
T
HESE INSTR
U
C
ATIONS COM
A
LLY ................
.
EMENTS AND
NG ..................
.
E
D USE ..........
.
DEVICE AGAI
P
LE OF OPER
A
C
TIONS ...........
.
B
LY ..................
.
T
ION ................
.
U
P ...................
.
O
N CHECK .....
.
N
ANCE ...........
.
S
.....................
.
A
L ...................
.
C
AL DATA ......
.
r Anleitung @ 0\mod_1 300866118424_817.doc x @ 7777 @ @ 1
T
THESE INS
T
These i
n
Keep th
e
These i
n
that the
g
en zur vorhergehe nden Ausgabe @ 2\mod_1331880 050656_817.doc x @ 24949 @ @ 1
CATIONS C
O
_
1332838001110_81 7.docx @ 25449 @ @ 1
N
OTE
Installation l
Information
3171 @ @ 1
t
no. 15 513 52
and ope
r
trolled an
U
CTIONS ........
.
PARED TO PR
.
.......................
.
TESTS ...........
.
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.
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.
NST SIPHONI
N
A
TION ..............
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T
RUCTIONS
n
structions ar
e
e
m in a safe
p
n
structions m
u
component o
p
O
MPARED T
O
ocation adde
d
about the rei
n
r
ating inst
ti-siphon
.
........................
EVIOUS VER
S
.
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.
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G ....................
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e
part of the p
p
lace while yo
u
st be observ
e
p
erates as int
e
O
PREVIOUS
d
.
n
forcement rin
ructions
device
........................
ION .................
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roduct.
u are using th
e
d and hande
d
e
nded and to
VERSION
g added.
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h
e product.
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over to the
o
comply with t
h
Version 07
.
Pos: 4 /Anleitungen A5/ Bilder/Piktogram me/Piktogramme/Ü/ Ü Z.65.5
0
@ 14275 @ @ 1
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r
11130 @ @ 1
Pos: 6 /Anleitungen A5/ Bilder/Piktogram me/Piktogramme/Bio ge eigne
11113 @ @ 1
=== Ende der Liste für Textmarke Kennzeichnung ===
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o
perator to en
h
e warranty t
e
.
2012
492 @ 0\mod_130553249 6472_0.docx
ier @ 0\mod_1304577869 900_0.docx @
@ 0\mod_13045144526 42_0.docx @
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sure
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rms.
Membrane controlled anti-siphon device
2 / 12 Part no. 15 513 52
Pos: 16 /Anleitungen A5/ STANDARDMODULE/Über schriften/Allge meines @ 1\mod_13214476000 20_817.docx @ 20943 @ @ 1
GENERALLY
Pos: 17 /Anleitungen A5/ Öl/Hebersicher ung/Allgemeines @ 0\mod_130 4583473565_817.doc x @ 11178 @ @ 1
The content of these instructions corresponds to the technical description for the general
technical approval dated 2011-04-01. Additions that do not comply with the technical
description are marked with a footnote in these instructions.
Pos: 18 /Anleitungen A5/ STANDARDMODULE/Einb au Fachbetrieb (ÖL) @ 0\mod_ 1305870913607_817. docx @ 14565 @ @ 1
Installation, maintenance and start-up may only be carried out by companies that are
specialist companies for this work in terms of Section 3 of the German Ordinance on Facilities
Handling Substances Hazardous to Water (VAwS) from 31 March 2010 (Federal
Law Gazette, P. 377). Unless, as the manufacturer of this product, GOK carries out the work
with its own specialist employees. Installation may also be carried out by professional
personnel. The labour law regulations are not affected by this.
Pos: 19 /Anleitungen A5/ Öl/Hebersicher ung/Anforderungen und Pr üfungen @ 0\mod_130572434 0903_817.docx @ 14470 @ @ 1
REQUIREMENTS AND TESTS
The membrane controlled anti-siphon device type HS-V.2 fulfils the requirements for:
a mechanical safety device to prevent siphoning of fuel from fuel tanks or from operating
tanks of pumping units in the connected suction line, e.g. for supply systems according to
TRÖ DIN 4755, TRÖl or supply systems according to TRöL (Austria) for fuel oil consumer
installations according to DWA-A 791 (TRwS 791-1, draft),
an anti-siphon device according to EN 12514-2: 2000-03,
a shut-off device in terms of VAwS that prevents siphoning,
a safety device as "protection against siphoning" according to worksheet DWA-A 779 for
liquid substances that are hazardous to water,
a construction product according to Building Rules List A Part 1 (edition 2012/1) No. 15.41
with attachment 15.14 with the general technical approval Z-65.50-492,
an odour free fitting, quality label PROOFED BARRIER
®
from Qualitätsgemeinschaft
geruchsdichte Heizöltanks e. V. for modern oil-fired installations.
Pos: 20 /Anleitungen A5/ STANDARDMODULE/Al lgemeine Sicherhei tshinweise/Sicherhei tshinweis Öl @ 1\mod_13190 09736459_817.doc x @ 20570 @ @ 1
WARNING
Leaking liquid fuels, such as fuel oil.
May cause you to slip and injure yourself and is also a hazard for groundwater.
Capture fuels during maintenance.
Observe the relevant laws and regulations.
Pos: 21 /Anleitungen A5/ Öl/Hebersicher ung/Kennzeichnung @ 0\mod _1304587430696_817.doc x @ 11253 @ @ 1
LABELLING
e.g. 04.12 Month and year of manufacture e.g.: April 2012
Type HS-V.2 Type designation
HA = ... m
Set height difference 0.5 m - 4 m
HQ Flood-proof construction element according to E DIN EN 12514-1:
2009-06,
Z-65.50-492 General technical approval Construction product according to
Building Rules List A Part 1
PS 10 bar Max. permitted working pressure 10
bar
according to EN 12514-2: 2000-
03,
EN 12514-2:
2000-03,
Name of standard Applicable standard for test
requirements
Compliance mark with the no. of the
technical approval
Certificate of suitability for
intended use issued by building
inspectorate
Pos: 22 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx @ 3171 @ @ 1
Membrane controlled anti-siphon device
Part no. 15 513 52 3 / 12
Pos: 23 /Anleitungen A5/ STANDARDMODULE/Über schriften/Besti mmungsgemäße Verwendung @ 1\ mod_1321448883341_817. docx @ 20963 @ @ 1
INTENDED USE
Pos: 24 /Anleitungen A5/ Öl/Hebersicher ung/Überschwemmung, E x Zone @ 0\mod_1304593375398_81 7.docx @ 11283 @ @ 1
The product may be operated in areas that are at risk of flooding or high water, but not in
potentially explosive areas.
Pos: 25 /Anleitungen A5/ Öl/Hebersicher ung/Betriebsmedien @ 0\ mod_1304586656206_817. docx @ 11238 @ @ 1
Operating media Standard
Density ρ
Fuel in
kg/m³
Fuel oil EL DIN 51603-1 860
*) Fuel oil EL A and fuel oil EL A Bio 5 -
50
DIN SPEC 51603-6 860
*) Light fuel oil ÖNORM C1108 (AT) -
*) Extra light fuel oil (low sulphur) EL ÖNORM C1109 (AT) 860
*) Extra light fuel oil with biogenic
components EL
ONR 31115 -
*) FAME EN 14213 / 14214 900
*) Diesel fuel EN 590 and DIN 51628 840
*) Other liquid fuels prEN 12514-1:2009 Annex A -
*) Rapeseed oil fuel DIN 51506 930
*) Vegetable oils, (such as cotton seed, soy, wheat germ, castor, palm,
rapeseed, olive, coconut, sunflower, etc.)
-
*) Use of the product with these media is not an element of the general technical approval.
Pos: 26 /Anleitungen A5/ Öl/Hebersicher ung/Sicherheit gegen Aus hebern @ 0\mod_13045854 00835_817.docx @ 11193 @ @ 1
SAFETY DEVICE AGAINST SIPHONING
There is a risk of liquid fuels escaping while the burner/pump is not operating due to the
pressure of the fuel column in the suction line if:
the minimum liquid level in the tank is above the lowest point in the suction line (H),
a feed line is below the highest level of the operating tank of a pump unit.
This is described as siphoning. A safety device against siphoning prevents this.
Pos: 27 /Anleitungen A5/ Öl/Hebersicher ung/Wirkungsweise @ 0\mo d_1304585519256_817.d ocx @ 11208 @ @ 1
PRINCIPLE OF OPERATION
If the feed system is not operating, the suction line is blocked by the spring-loaded valve in
the HS-V.2.
This valve opens with the vacuum generated when the pump unit starts up.
If there is a leak in the suction line when the burner is not operating, the HS-V.2 remains
closed and thus prevents fuel escaping.
The HS-V.2 is equipped with an integrated safety device against excess pressure – known
as a pressure relief valve. If, while the system is not operating, the pressure rises due to a
rise in temperature, for example, the valve opens towards the tank in relation to the safety
level that is set, approx. 0.2 ÷ 2 bar.
Pos: 28 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx @ 3171 @ @ 1
4 / 12
Pos: 29 /Anleitungen A5/ STANDARDMODULE/Über schriften/Ansc hlü
s
CONN
E
Pos: 30 /Anleitungen A5/ Öl/Hebersicher ung/Anschlüsse Uni versal-
A
n
s
Univer
s
Pos: 31 /Anleitungen A5/ STANDARDMODULE/Vers tärkungshülse @
1
Pos: 32 /Anleitungen A5/ STANDARDMODULE/In ternet RVS @ 0\mo
d
More in
f
request
.
Pos: 33 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx
s
se @ 1\mod_1321449424 277_817.docx @ 20983 @ @ 1
E
CTIONS
s
chlussgarnitur @ 0\mod_1304600785890_81 7.docx @ 11449 @ @ 1
s
al connecti
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f
ormation abo
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3171 @ @ 1
o
n set (UA):
NOT
E
A rei
n
and
w
ATT
E
Bras
s
alumi
ut compressi
o
Me
Female
t
screw-in
prEN 12
5
O-ring d
i
Screw-i
n
or prEN
acc. to
D
The rec
o
screw-in
The female
connection
s
compressio
n
Annex D.
Piping use
d
Copper pip
e
to EN 1057
The housin
g
Do not use
a
E
n
forcement ri
n
w
ith soft pipe
m
E
NTION
s
reinforceme
n
nium pipe. Ri
s
o
n fittings can
mbrane co
n
t
hread G 3/8
a
opening G 3/
5
14-4:2009 F
i
i
mensions 14
x
n
connectors,
t
12514-4 Ann
e
D
IN 3852-2)
o
mmended m
a
connector is
t
hread can al
s
s
et type UA,
w
n
joint type G
d
:
e
with outer di
a
g
is made fro
m
a
conical pipe
n
g must be us
e
m
aterials.
n
t rings may
n
s
k of corrosi
be found at
w
n
trolled anti
a
cc. to EN IS
O
/
8-UA-O acc.
t
i
gure D.1
x
2 mm, includ
t
ype B acc. to
e
x C (adequa
t
a
ximum torqu
e
15 Nm
s
o take the G
O
w
hich corresp
o
acc. to prEN
1
a
meter 6, 8 o
r
m
a zinc die-c
a
thread acc. t
o
e
d with all thi
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ot come into
c
on!
w
ww.gok-onli
-siphon de
v
Part no. 15 5
O
228-1, as
t
o
ed with deliv
e
EN ISO 117
9
t
e with type A
e
with steel
O
K universal
o
nds to a
1
2514-4:2009
r
10 mm, e.g.
a
st alloy:
o
EN 10226-1
n
-walled pipe
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ontact with
ne.de or on
v
ice
1
3 52
ry
9
-4
a
cc.
.
s
Part no. 1
5
Pos: 34 /Anleitungen A5/ STANDARDMODULE/Über schriften/Montag
e
ASSE
M
Before
a
during t
r
Pos: 35 /Anleitungen A5/ STANDARDMODULE/Fac hbetrieb nach Wa
s
ASSE
M
compa
n
Pos: 36 /Anleitungen A5/ STANDARDMODULE/Fac hgerechte Installati
For the
the tec
h
system.
Pos: 37 /Anleitungen A5/ STANDARDMODULE/Sic htkontrolle Metall sp
Befor
e
conn
e
Pos: 38 /Anleitungen A5/ STANDARDMODULE/Einb aurichtung beacht
e
Obse
r
Pos: 39 /Anleitungen A5/ STANDARDMODULE/Wer kzeug @ 0\mod_1
3
Pos: 40 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Einbaula ge Heb
e
Figure
1
Pos: 41 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Einbauor t / Einb
a
Installa
N
Pos: 42 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx
5
513 52
@ 0\mod_13010457328 68_817.docx @ 8275 @ @ 1
M
BLY
a
ssembling, c
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errecht @ 0\mod_130216 5362278_817.doc x @ 9345 @ @ 1
M
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system to fun
c
h
nical instructi
o
ä
ne @ 0\mod_1305200 673859_817.docx @ 12670 @ @ 1
e
installation,
v
e
ctions. Blow t
e
n @ 1\mod_13104618 01940_817.docx @ 15758 @ @ 1
r
ve installatio
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3
02081937622_817.d ocx @ 9241 @ @ 1
Tool
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1
: Installatio
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tion location
N
OTE
The produc
t
level close
It can be po
s
installation
The produc
t
3171 @ @ 1
h
eck that the
-UP and MAI
f water law.
ction as inten
d
o
ns applicabl
e
v
isually chec
k
hem out to pr
e
n
directio
n
e
only with a s
u
n bracket.
s
e any other
t
n
position
and installa
t
t
is to be insta
to the tank.
s
itioned wher
e
is recommen
t
must be acc
e
Me
product is co
m
NTENANCE
a
d
ed it must b
e
e
to the plann
i
k
that there ar
e
e
vent any fun
c
n
!
u
itable open-
e
t
ool.
t
ion position
lled in the su
c
e
you wish, b
u
ded.
e
ssible for the
mbrane co
n
m
plete and ha
a
re to be car
r
e
installed pro
f
ng, constructi
e
no metal fili
n
c
tional proble
m
e
nd spanner.
A
Line from
t
operating
t
Line to th
e
Blind scre
w
Handwhe
e
Display fo
r
Arrow for
f
c
tion line alwa
y
u
t to prevent
g
required che
c
n
trolled anti
s not suffere
d
r
ied out by a
f
essionally in
c
i
on and opera
n
gs or residu
e
m
s.
A
lways brace
t
he tank or fr
o
t
ank of the pu
e
consumer
w
(test mano
m
e
l
r
safety heigh
t
f
low direction
y
s above the
g
as bubbles f
o
c
ks.
-siphon de
v
5
d
any damage
specialised
c
ompliance
w
t
ion of the en
t
s in the
against the
o
m the
mp unit
m
eter G 1/8)
t
maximum li
q
o
rming, vertic
a
v
ice
5
/ 12
ith
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ire
q
uid
a
l
6 / 12
Pos: 43 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Legende Heizöl
v
Figure
2
Pos: 44 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Einbau i m Einstr
The pr
o
In sin
g
If you
line m
Reco
m
Pos: 45 /Anleitungen
A
5/Öl/Hebersic herung/Montage/Einbau i m Zwei
s
In a do
u
As a r
e
to the
p
Pum
p
In tan
k
(e.g.
d
result
For w
a
espec
techni
conn
e
Pos: 46 /Anleitungen A5/ Öl/Hebersicher ung/Montage/War nung Entna
h
The pr
o
In suc
In do
m
N
I
e
m
T
Pos: 47 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx
@
v
ersorgung Einstran g @ 0\mod_1304600014761_ 817.docx @ 11434 @ @ 1
2
: Fuel oil co
a
ngsystem @ 0\mod_1 304594159840_817.doc x @ 11313 @ @ 1
o
duct may b
e
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le conduit sy
s
change from
a
ust be adapt
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m
mendation:
t
rangsyste m @ 2\mod_1341399732223_817. docx @ 29559 @ @ 1
u
ble conduit
e
sult of the hi
g
pump. Deter
m
p
= -400 mba
r
k
systems or
b
d
ue to contam
in overfilling.
a
ter protectio
n
ially to syste
m
cal reasons, t
e
ctions.
h
meleitung @ 0\mod_130 4594500864_817.doc x @ 11344 @ @ 1
o
duct may al
s
tion lines beh
i
m
es of underg
N
OTE
I
n suction line
e
xceeded, for
m
edium.
T
his requirem
Installation
o
(GOK Type:
Installation
o
enclosed se
operation in
s
3171 @ @ 1
nsumer inst
a
e
installed in
s
s
tems with an
a
two conduit
e
d.
:
Install a fuel
system, you
g
her vacuum,
m
ine the pres
s
r
.
b
attery tanks
w
ination), the r
e
n
reasons, a s
m
s with no ret
e
he return line
s
o be install
e
i
nd pump unit
s
round tanks.
s you can
n
example, du
e
ent can be ful
o
f a suction ki
t
VTK-2-S, VT
o
f a pressure
c
e
ction of pipin
g
s
tructions for
Me
a
llation in si
n
s
uction lines
d without a r
e
to a single c
o
oil deaerator.
must obser
v
you may exp
s
ure loss. Ma
x
w
ith a return li
e
turn flow ma
y
ingle conduit
s
e
ntion facility.
must be outs
i
e
d:
s
with an ope
r
n
ot rule out th
a
e
to thermal e
x
filled with the
t
on the oil
K-2-SM).
c
ompensatio
n
g
if a non-retu
r
"Pressure co
m
mbrane co
n
n
gle conduit
s
of supply s
y
turn line.
nduit system,
v
e the followi
n
e
rience noise
s
x
imum suctio
n
ne, if the with
d
y
cause varyi
n
s
ystem is alw
a
If a two cond
u
i
de the retenti
o
r
ating tank.
a
t the permitt
e
x
pansion of a
n
following me
a
t
ank with no
n
valve that
r
n valve is ins
t
m
pensation v
a
n
trolled anti
s
ystem
Anti-siphon
d
Pressure co
m
valve Typ D
A
Withdrawal
v
Typ VTK-2
Aspiration li
n
Combined f
u
deaerator T
y
y
stems for li
q
the dimensio
n
g
s and disrupti
o
n
pressure of
t
drawal syste
m
n
g levels and,
a
ys preferabl
e
u
it system is
n
on facility, e.
g
e
d working pr
e
n
enclosed v
o
a
sures:
non-return va
limits pressu
r
t
alled. See in
s
a
lve", part no.
-siphon de
v
Part no. 15 5
d
evice
m
pensation
A
V7
v
alve
n
e
u
el oil filter an
d
y
p GS Pro-Fi
3
q
uid fuels
n
s of the suct
i
o
ns and dam
a
he burner pu
m
m
malfunction
s
because of t
h
e
. This applie
s
n
ecessary for
g
. with secure
e
ssure will be
o
lume of oper
a
lve
r
e increase in
s
tallation and
15 550 50.
v
ice
1
3 52
d
3
i
on
a
ge
m
p
s
h
is,
s
a
ting
an
Membrane controlled anti-siphon device
Part no. 15 513 52 7 / 12
Pos: 48 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Einbau Dom schacht / Förderaggregat @ 0\ mod_1304599874132_8 17.docx @ 11419 @ @ 1
Installation in a dome
Install the product horizontally so that the top with the ventilation opening for the membrane
faces downward. This allows any condensation that forms to run out.
Recommendation: Install a filter.
NOTE
Installation behind pump units with an operating tank.
The actual height difference X is the difference between the installation position of
the HS-V.2 behind the pump unit and the lowest point in the suction line.
Pos: 49 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Auswah l HA Punkt 1-3 @ 0\mod_130459581 8473_817.docx @ 11374 @ @ 1
Adjusting the anti-siphon device - HA according to the actual height difference X
For the height setting HA of the HS-V.2, the actual height difference X is decisive. If the
height X is greater than HA, the pressure of the fuel column behind the anti-siphon device is
higher. The opening pressure p
o,o
must therefore be higher than the pressure of the fuel
column for the HS-V.2 to function properly.
NOTE
Operating safety: Adjust HA so that the actual height difference X is just
safeguarded.
Higher HA values lead to greater opening pressures p
o,o
and, consequently, to higher
vacuums in the suction line and increased formation of gas bubbles.
1. Measure the height difference X between the installation position of the anti-siphon
device and the lowest point of the suction line – generally, the hose on the floor in front of
the point of consumption.
The setting for the safety level according to Points 3 and 4 applies for fuels with a
maximum density of 860 kg/m³, e.g., fuel oil EL.
2. Set the correct safety level from the measured height difference X:
Type Height setting H
A
in m p
o,o
in mbar
Pressure loss
pv at V in mbar
40 l/h 220 l/h
HS-V.2 0.5 -75 - -
1.0 -115 < 5 40
2.0 -200 < 10 47
3.0 -284 < 10 52
4.0 -366 < 10 60
3. Set measured height difference X HA on the scale using the handwheel (see
OPERATION).
Pos: 50 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx @ 3171 @ @ 1
Membrane controlled anti-siphon device
8 / 12 Part no. 15 513 52
Pos: 51 /Anleitungen A5/ Öl/Hebersicher ung/Montage/Auswah l HA Punkt 4-5 @ 0\mod_130459608 8615_817.docx @ 11389 @ @ 1
NOTE
4. If the density of the operating medium is greater than 860 kg/m³, a conversion to
the corrected height setting HA is required. A higher vacuum is generated in the
liquid column p
o,g
. The density of the stored operating medium must be known.
Ask your mineral oil merchant. If the safety level is not corrected, there is no
protection against siphoning.
Set the safety level HA as follows:
860
*
FuelX
HA
X in m
Fuel
in kg/m³
NOTE
If the density of the operating medium is less than 820 kg/m³ the setting for the
safety level can be reduced when HA* has been determined. This is beneficial in case
of larger height differences to reduce the vacuum in the suction line.
5. To check the anti-siphon device, refer to FUNCTION CHECK.*)
*) Is not an element of the technical description for the general technical approval.
Pos: 52 /Anleitungen A5/ STANDARDMODULE/Über schriften/Bedienun g @ 0\mod_130512200926 3_817.docx @ 12530 @ @ 1
OPERATION
Pos: 53 /Anleitungen A5/ Öl/Hebersicher ung/Bedienung @ 0\mod_130 4603681919_817.doc x @ 11509 @ @ 1
Figure 3: Adjusting the anti-siphon device with the handwheel
Reading
position
"Ventilate"
Operation, e.g.
HA = 2 m
"Block". e.g.
maintenance
Seal
NOTE
When the specified closing moment is reached, the handwheel can be turned
freely.
When the supply system is running, the product may not be operated at the following
positions:
"Ventilate": The anti-siphon device is deactivated, the suction line is not protected.
"Block": The anti-siphon device is blocked and does not open in case of a vacuum. This
position enables maintenance work to be carried out on the suction line, for example.
NOTE
Never start the burner pump in the "block" position.
The burner pump may be damaged or it can become too hot and malfunction.
1. Make sure that the burner pump runs only in the "operation" position.
Pos: 54 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx @ 3171 @ @ 1
Part no. 1
5
Pos: 55 /Anleitungen
A
5/STANDARDMODULE/ Überschrif ten/Inbetrie
b
START
-
Pos: 56 /Anleitungen A5/ Öl/Hebersicher ung/Inbetriebnah me @ 0\mod
_
If a pre
s
operati
o
A vacu
u
vacuum
Chec
k
Chec
k
check
s
Pos: 57 /Anleitungen A5/ Öl/Hebersicher ung/Prüfeinric htung @ 0\mod
_
Figure
4
Pos: 58 /Anleitungen A5/ Öl/Hebersicher ung/Prüfeinrichtung mit Heber
s
The ant
see OP
E
Obse
r
The ti
m
anti-si
it can
n
Carry
Pos: 59 /Anleitungen A5/ Öl/Hebersicher ung/Funktionskontr olle 1 @ 0\
FUNCT
VENTI
L
Option
Start
t
Ensur
e
Switc
h
Loos
e
the c
o
No op
Option
N
O
Pos: 60 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx
5
513 52
nahme @ 2\mod_1334305 906452_817.doc x @ 26210 @ @ 1
-
UP
_
1304602812582_817. docx @ 11479 @ @ 1
s
sure test has
o
n (e.g. accor
d
u
m test accor
d
" (see ).
k
that the pro
d
k
that the pro
d
s
of the suppl
y
_
1304603076401_817. docx @ 11494 @ @ 1
4
: Test equi
p
s
icherung @ 0\mod_1 304663193061_817. docx @ 11752 @ @ 1
i
-siphon devi
c
E
RATION.
r
ve the consu
m
m
e required f
o
phon device.
T
n
ot be adjuste
out a FUNCT
m
od_1304606179244 _817.docx @ 11524 @ @ 1
I
ON CHECK
L
ATE the sucti
1:
he pump unit
e
stable oper
a
h
the pump of
f
e
n the connec
t
o
nsumption p
o
erating medi
u
NOTE
If there is air
o
should be no
2 (if a test m
a
N
OTE
O
ption 2 is in
3171 @ @ 1
to be carried
d
ing to DIN 4
7
d
ing to TRÖl -
d
uct is installe
d
d
uct and the c
o
y
system. Re
p
p
ment
c
e can be incl
u
m
ing applianc
e
o
r starting up
t
The handwh
e
d without aut
h
ION CHECK
a
on line (Figur
e
at the point o
f
a
tion.
f
.
t
ion/screws at
o
int.
u
m should run
o
r gas in the
s
subsequent
e
a
nometer is
u
preparation.
Me
out in the pipi
7
55 or TRÖl),
Section 4.10.
d
properly
o
nnection do
n
p
air leaks!
u
ded in the pr
e
e
manufactur
e
t
he supply sy
s
e
el must be se
h
orisation.
a
nd do not v
e
e
3).
f
consumptio
n
the lowest p
o
out.
s
uction line, t
h
e
scape of me
d
u
sed):
mbrane co
n
ng before the
a
test pressu
r
4.2 is recom
m
n
ot leak withi
n
Recomme
n
GOK Vacu
u
13 602 00 (
Test vacu
Test the
c
the tank
w
for leaks.
The vacuu
m
have to be
r
e
ssure and le
a
e
r's instructio
n
s
tem can be r
e
t to the safet
y
e
ntilate any
m
n
- generally t
h
o
int of the suc
t
h
e suction line
d
ium.
n
trolled anti
supply syste
m
r
e of max. 6 b
a
m
ended. "Lea
k
n
the scope o
f
n
dation :
u
m test kit UP
without vacu
u
u
um -300 mba
c
omplete sup
p
w
ithdrawal fitti
n
Possible bef
o
m
gauge (opti
o
r
emoved.
a
k tests if it is
n
s for start-up
e
duced by
VE
y
level HA an
d
m
ore!
h
e burner pu
m
t
ion line - gen
e
e
will empt
y
c
o
-siphon de
v
9
m
is put into
a
r can be app
k
test with
f
the recurring
E 300 Part N
o
u
m pump)
r.
p
ly system fro
m
n
g to the bur
n
o
re start-up.
o
nal) does no
t
set to "ventil
a
.
E
NTILATING
t
d
be sealed s
o
m
p.
e
rally the hos
e
o
mpletely. Th
e
v
ice
9
/ 12
lied.
o
.:
m
er
t
a
te" -
he
that
e
to
e
re
Membrane controlled anti-siphon device
10 / 12 Part no. 15 513 52
Pos: 61 /Anleitungen A5/ STANDARDMODULE/Über schriften/W artungsfrei @ 0\mod_130442498 9518_817.docx @ 10903 @ @ 1
MAINTENANCE
After proper assembly and operation, the product is maintenance free.
Pos: 62 /Anleitungen A5/ Öl/Hebersicher ung/Wartung @ 0\mod_130460 6818401_817.doc x @ 11539 @ @ 1
Check HS-V.2 at appropriate intervals, at least every 5 years:
Proper installation position (see Figure 1).
Check that the safety level HA matches the actual height difference X.
Switch the pump on an off several times. While doing so, make sure that the anti-siphon
device closes and opens.
Carry out a FUNCTION CHECK.
Pos: 63 /Anleitungen A5/ STANDARDMODULE/Über schriften/Instand setzung nach Bedienu ng, Inbetriebnahme @ 0\mo d_1304425780908_817. docx @ 10948 @ @ 1
REPAIRS
If the measures explained above under START-UP and OPERATION do not result in regular
START-UP, and if there is no dimensioning problem, the product must be sent to the
manufacturer for a check. Our warranty does not apply in cases of unauthorised interference.
Pos: 64 /Anleitungen A5/ Öl/Hebersicher ung/Instandsetzung / Reparatur @ 0\mod_130460714 0347_817.docx @ 11554 @ @ 1
The product may be cleaned and maintained only by companies such as those
described in INSTALLATION.
If the burner malfunctions during operation carry out a check:
Check for leaks at the connection elements of the anti-siphon device:
Is the o-ring in a good condition?
In copper pipes, is the compression fitting with reinforcing ring okay?
Choose the correct inside diameter of the piping:
Choose the inside diameter to suit the actual flow rate.
Measure the suction pressure at the burner pump with the specification pPump - 400
mbar.
Is it > 400 mbar?
Check for leaks and/or check the height setting HA
Reduce any excess heights in the piping (max. 4 m)
Reduce pressure loss in the suction line, e.g. with different fittings, elbows, etc.
Check for contamination in the complete suction line, rinse if necessary
Height setting HA corresponds to the actual height difference X.
Pos: 65 /Anleitungen A5/ Öl/Hebersicher ung/Austausch der Hebersi cherung @ 2\mod_134026 1031654_817.doc x @ 29149 @ @ 1
The anti-siphon device must be replaced with a new one:
after flooding,
if fuel escapes from the anti-siphon device.
In the event of inadmissible operating pressures > 10 bar caused by temperature-related
changes in volume, the membrane is destroyed, which, in turn, destroys the anti-siphon
device.
Replacement
According to DIN 4755, membrane-controlled components, such as safety fittings against
siphoning, must be replaced every 10 years at the latest. Replacement is not necessary if it is
confirmed that the product still functions properly.
NOTE
In case of flooding, the anti-siphoning protection is reduced.
For each metre of water column above the membrane-controlled anti-siphon device
HS-V.2 the protection against siphoning is reduced by 1.50 m on average.
No safeguard is guaranteed then.
Pos: 66 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx @ 3171 @ @ 1
Membrane controlled anti-siphon device
Part no. 15 513 52 11 / 12
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DISPOSAL
To protect the environment, oil-saturated products may not be disposed of
along with household waste or in public waters or sewage systems.
The product must be disposed of via a local collection station or a recycling
station. If you do not have any possibilities for proper disposal, contact us
regarding disposal options.
Pos: 68 /Anleitungen A5/ STANDARDMODULE/Über schriften/Technisc he Daten @ 1\mod_132145082 0797_817.docx @ 21003 @ @ 1
TECHNICAL DATA
Pos: 69 /Anleitungen A5/ Öl/Hebersicher ung/Technische Daten @ 0\m od_1304586328477_81 7.docx @ 11223 @ @ 1
Temperature of
medium
0 °C to +40 °C Ambient temperature -25 °C to +40 °C
Housing material ZP0410 max. flooding height 10 m
Safety level of type
HS-V.2
0.5 m to 4 m Test manometer
connection
G 1/8, closed
blind
Flow rate of medium 220 l/h max. permitted pressure PS 10 bar
Piping connection Both sides IG G
3/8
Pos: 70 /---Seitenumbruch A5--- @ 0\mod_1297265391854_0.docx @ 3171 @ @ 1
Membrane controlled anti-siphon device
Regler- und Armaturen Gesellschaft mbH & Co. KG
Obernbreiter Str. 2-16 • D-97340 Marktbreit
Tel.: +49 9332 404-0 • Fax: +49 9332 404-43
E-mail: [email protected]Web: www.gok-online.de
12 / 12 Part no. 15 513 52
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Important for any warranty claims
To be kept by system operator
Installation certification from specialised company
Membrane-controlled anti-siphon device type HS-V.2
I hereby confirm that the anti-siphon device type HS-V.2 was installed in accordance with the
valid installation and operation instructions. After INSTALLATION, the device was started up
and CHECKED.
The anti-siphon device type HS-V.2 functioned correctly on the start-up date.
Year of
manufacture
Type HS-
V.2
with adjustable safety level between
HA = 0 4 m
Set HA
= m
Height H
Height difference between the maximum
filling height of the tank and the lowest point
of the suction line
= m
Height X
Height difference between the installation
position of the HS-V.2 membrane-controlled
anti-siphon device and the lowest point of
the suction line
= m
Operating
medium
Fuel oil EL
Address of the operator Address of the specialised company
Place, date Specialised company (stamp, signature)
Recurring FUNCTION CHECK
The anti-siphon device type HS-V.2 was subject to a recurring FUNCTION CHECK and
functioned correctly at this time
Place, date Specialised company(stamp, signature)
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GOK HS-V.2 Assembly And Operating Instructions Manual

Type
Assembly And Operating Instructions Manual

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