Barco DB-620 Installation guide

DB-620

Installation Manual

R59770254/04

11/06/2009

Barco nv Media & Entertainment Division

Noordlaan 5, B-8520 Kuurne

Phone: +32 56.36.89.70

Fax: +32 56.36.883.86

E-mail: [email protected]

Visit us at the web: www.barco.com

Printed in China

Changes

Barco p rovides this manua l ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-

ranties or m erchantability and ﬁtness for a particular purpose. Barco may make improvements and/or cha nges to the product(s) and/or the

program(s) described in this publication at any time without notice.

This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this

publication; these changes are incorporated in new editions of this publication.

wise be r ecorded, transmitted or

stored in a retrieval system without the prior written consent of Barco.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.

These limits are designed to provide reasonable protection aga inst harm ful interference when the equipment is operated in a com m ercial

environment. T his eq uipment generates, uses, and can radiate radio frequency ener gy and , if not installed and used in accordance with

the instruction manual, may cause harmful interference to radio communications. O peration of this equipm ent in a residential area may

cause harm ful interference, in which case the us er will be responsible for correcting any interference at his own expense

EN55022/CISPR22 Class A ITE (Information Technology Equipment)

Class A ITE is a category of all other IT E which satisﬁes the class A ITE limits but not the class B ITE limits. Such equipment should not

be restricted in its sale but the following warning s hall be included in the instructions for use:

Warning : This is a class A product. In a domestic environment this product may cause radio interference in which cas e the user may be

required to take adequate measures.

Guaran tee and Compensation

Barco provides a guarantee relating to perfect manufacturing as pa

rt of the legally stipulated terms of guarantee. O n receipt, the pu rchaser

must immediately inspect all delivered goods for dam age inc urred during transport, a s well as for material and manufacturing faults Barco

must be informed immediately in writing of any complaints.

The period of gu arantee begins on the date of transfer of risks, in the case of special systems and software on the date of comm issioning,

at latest 30 days after the transfer of risks. In the event of justiﬁed notice of com plaint, Barco can repair the fault or provide a replacement

at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a

reduction in the purchase price or c ancellation of the contract. All other claim s, in par ticular those relating to com pensa tion for direct or

indirect damage, and also damage attributed to the operation of s oftware as well as to other services provided by Barco, being a component

of the system or independent service, will be deemed invalid provided the dam age is n ot pro ven to be attributed to the absence of properties

guaranteed in writing or due to the intent or gross negligence or part of Bar co.

If the purchaser or a third party carries out modiﬁcations or repairs on go ods delivered by B arco, or if the goods are ha ndled inc orrectly,

in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to inﬂuences not

agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage a re

system failures which are attributed to programs or special electronic circuitry pr ovided by the purchaser, e.g. interfaces. Normal wear as

well as normal maintenance a re not subject to the guara ntee provided by Bar co either.

The environmental conditions as well as the servicing and maintenance regulations speciﬁed in the this m anual m ust be complied with by

the customer.

Trademarks

Brand and product name s m entioned in t

his manual may be tradem arks, registered trademarks or copyrights of their respective holders.

All brand and product n ames mentioned in this man ual serve as comments or examples and are not to be understood as advertising for

the products or their m anufacturers.

Table of contents
TABLE OF CON TENTS
Safety................................................................................................................. 3
1 Safety guidelines ..................................................................................................................... 4
2 Important safety instructions ......................................................................................................... 5
3 Important warnings . .................................................................................................................. 6
Installation requirements ......................................................................................... 7
1 Mechanical requirements. . . .......................................................................................................... 8
2 Electrical requirements ..............................................................................................................12
Components of the DB-620 display............................................................................13
1 DB-620 display segments...........................................................................................................14
2 Clamps...............................................................................................................................15
3 Remote enclosure ...................................................................................................................17
4 RMS-1 control Software.............................................................................................................19
5 Ambient E nvironment Controller (A EC -4000) . . . ...................................................................................20
6 Camera ..............................................................................................................................21
Physical installation of the DB-620 display...................................................................23
1 Opening the container and the cage ................................................................................................ 24
2 Mounting the two bottom display segments ........................................................................................26
3 Mounting the two top display s egmen ts next to each other........................................................................30
4 Mounting the top display se gments upon the bottom display segm ents ..........................................................33
5 Lifting out and pr eparing the DB-620 display .......................................................................................36
6 Mounting the AEC-4000............................................................................................................. 40
7 Mounting the DB -620 d isplay u pon the support structure.......................................................................... 42
8 Hiding the gap between the display se gments . . ...................................................................................45
9 Mounting the telescopic camera arm ...............................................................................................46
10 Mounting the video camera .........................................................................................................51
11 Connecting the power cables of the DB-620 display ............................................................................... 52
12 Installing the remote enclosure of the DB-620 display.............................................................................55
13 Power cabling of the remote enclosure . . .. . ........................................................................................61
14 Data cabling of the DB-620 display .................................................................................................62
15 Securing the cables of the DB-620 display.........................................................................................64
A. Speciﬁcations .......................................................................................................67
A.1 Dimensions of the DB-620 display..................................................................................................68
A.2 Dimensions of the installation brackets for the remote enclosure ................................................................. 70
A.3 Speciﬁcations of the DB-620 display................................................................................................71
B. Cabling diagrams...................................................................................................73
B.1 Cabling diagrams of the DB-620 display............................................................................................74
Index......................................................................................................................75
R59770254 DB-620 11/06/2009 1

Table of contents

2 R59770254 DB-620 11/06/2009

1. Safety

1. SAFETY

About this chapter

Read this chapter attentively. It contains important information to prevent pers onal injury while ins talling the DB-6 20 display. Fur-

thermore, it includes s evera l cautions to prevent damage to the DB- 620 display. Ensure that you under stand and follow all safety

guidelines, safety instructions and warnings mentioned in this chapter before installing the D B-620 display. After this chapter, addi-

tional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions”

as well.

Overview

• Safety g uidelines

• Important safety instructions

• Important warnings

R59770254 DB-620 11/06/2009

3

1. Safety

1.1 Safety guidelines

Personal protection

WARNING: Ensure yo u understand an d follow all the safety guidelines, safety in structions, warnings and

cautions mentioned in this m anual.

WARNING: Be aware of suspended loads.

WARNING: Wear a hard hat to reduce the risk of person al injury.

WARNING: Be careful while w orking with heavy loads.

WARNING: Mind your ﬁng ers wh ile working with heavy loads.

Installation personnel

This installation must be per formed by au thorized and qualiﬁ ed technical personnel only.

Accredited safety ofﬁcers must ensure the safety of the site, construction, assembly, c onnection, use, dismantling, transport etc. of

such saf e ty crit ical systems.

Caution

Installation should be performed on ly after y ou are thoroughly familiar with all of the proper safety checks and installation instructions.

To do otherwise increases the risk of hazards and injury to the user.

Assembly parts are designed for intended us e only in conjunction with DB- 620 LED displays.

Do not m odify and/or replicate any component. Barco uses speciﬁc m ate rials and m anufacturing proc esses in order to achieve part

strength. Consult Barco for assistance with c ustom applications.

Always follow B arco installation ins tructions. Cont

act Barco if you should have any question regarding the safety of an application.

The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.

Product care

Structural & mounting components should be kept dry, clean, lubricated (only if recommended), coated properly, and otherwise

maintained in a manner consistent with part design. Barco products must be used in a manner consistent with their design and

inspected on a ro utine basis for security, wear, deformation, corrosion and any other circumstances that may affect the load handling

capability of the part.

Barco recommends inspections at regular intervals fo r all installations and increasing in frequency for more c ritical installations. If

a part is found to have damage, w hich m ay cause a de crease in load capability, the part must be rem oved for service o r replaced

immediately.

Under n o circumstances are Barco parts repairable by anyone other than B arco.

4

R59770254 DB-620 11/06/2009

1. Safety

1.2 Important safety instructions

Instructions:

• Read these instructions.

• Keep these instructions.

• Heed all warnings.

• Follow all instructions.

• Clean only with materials or chemicals that are inert, nonabrasive, n oncorrosive and non-marking. C onsult the manufacturer

for f urther advice should any doubts exist regarding any cleaning procedure.

• Do not block ventilation openings. Install in accordance w ith the manufacturers instructions.

• Do not install near any heat sources s uch as radiators, heat re gisters, s toves, or other apparatus (including ampliﬁers) that

produce heat.

• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided soc kets/plugs are dam aged

then replacement of the defective parts must be undertaken immediately.

• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, an d the point

where t hey exit from the apparatus. Replac e damaged power/data c ords immediately.

• Only use attachments/accessories speciﬁed by the manufacturer.

• Disconnect the pow er to this apparatus during lightning storms or provide suitable additional lightning p rotection. Unplug this

apparatus when unused for long period of time.

• Refer all servicing to qualiﬁed service technicians/personnel. Servicing is required when the apparatus has been dam aged in

any way, such as power-supply cord or plug is damaged, the apparatus d oes not operate norm ally, or has been dropped.

• Use only with systems or p eripherals speciﬁed by the m anufacturer, or sold with the apparatus. Use c aution during lifting/moving

or transporting to a void damage by possible tipping.

R59770254 DB-620 11/06/2009

5

1. Safety

1.3 Important warnings

Important warnings:

Risk of electric shock:

Do not open. To reduce the risk of electric shock, do not remove cover (or back). No user-serviceable parts inside. Refer servicing

to qua liﬁed service personnel.

Maximum and minimum am bient tem perature:

The maximum ambient tem perature for the LED wall is 40 °C, the minimum temperature is -20 °C.

High leakage current:

The com bination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric

shock due to high leakage c urrent, proper grounding of the installation is required.

Flammable materials:

Keep ﬂammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation

should be such that the am ount of air ﬂow required for safe operation of the equipment is not compromised. Proper ventilation mu st

be provided.

Disconnect d evice:

The disconnect device shall simultaneously interrupt all poles of the AC mains supply except for the earthing conductor. It shall be

installed near the equipment and b e easily accessible.

Disconnect d evice:

When the appliance inlets of the individual tiles are n ot accessible, the socket outlets s upplying the rack shall be installed near the

equipment and be easily ac cessible, or a readily a cces sible gen eral disconnect device shall be incorporated in the ﬁxed wiring.

This equipm ent MUST be earthed:

In order to protect ag ainst risk of electric shock, the installation should be p roperly grounded. Defeating the purpose of the grounding

type plug will expose you to the risk o f elec tric shock.

Power sys tem:

It is recommended to use a TN-S power distribution system (a pow er distribution system with a separate neutral and grounding

conductor) in order to avoid large ground current loops du e to voltage differences in the n eutral conductor. T he total electrical

installation should be protected by an appropriately rated disconnect switch, circuit breakers, over voltage protector and G round Fault

Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention

should be g iven to EN 60364, the standard for electrical installation of buildings. In Germa ny VDE 0100 sh ould be adhered to. In

America, special atte ntion should be given to t he National Electrical Code, ANS I/NFPA 70.

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R59770254 DB-620 11/06/2009

2. Installation requirements

2. INSTALLATION REQUIREMENTS

About this chapter

This c hapter enume rates the mechanical and electrical requirements of the DB -620 display.

Required installation tools

• Wire stripper.

• Adhesive tape.

• Adjustable wrench.

• Crane.

• Straps and shackles.

• Six-foot bubble level.

• 15/16” open- end wrench.

• 15/16” box -end wrench.

• 9/16” open- end wrench.

• 9/16” box -end wrench.

• 5/16” open- end wrench.

• 5/16” box -end wrench.

• 1/2” open-end wren ch.

• 1/2” box -end wrench.

• 5/8” open-end wren ch.

• 5/8” box -end wrench.

• 1/8” open-end wren ch.

• 1/8” box -end wrench.

• 3/8” A llen wrench.

Overview

• Mechanical requirements

• Electrical requirem ents

R59770254 DB-620 11/06/2009

7

2. Installation requirements

2.1 Mechanical requirements

Installs in coastal city care

It is NOT r ecommended to operate DB series p roducts in an atmosphere worse than Class C 3 according to ISO 9223.

What distance is suitable for DB-620 when it ins talls in c oastal c ities.

• Display shall be installed 250 meters a way from the shoreline horizontally in dry and cold climates.

• Display shall be installed 50 0 meters aw ay from the shoreline in case of high humidity an d hot c limates.

Deﬁnition of C3 is based o n ISO 922 3 Corrosion o f m etals and alloys – Co rrosivity of atmospheres- C lassiﬁ -

cation, where C3 is regarded as med ium corrosivity

The high humid ity and hot climate mean the climate that the h umidity is higher than 80% RH and temperature

is higher than 0°C for one third of time every year.

Support structure

The support structure has to be provided and installed by t he c ustomer because it varies from system to system. Although, the

following mu st be taken into account and must be precisely calculated on individual basis:

1. Weight tolerance: Ensure that the support s tructure and the ﬂoor or the wall on which the support structure has to be installed,

is able to handle the com plete weight of the ﬁxed DB-620 display.

2. Environmental conditions: Humidity, wind, temperature, rain, etc.

3. Location: Outdoor, altitude, etc.

4. Ground sta bility

5. Front clearan ce: F or optimal impact ensure that there is sufﬁcient free area in front of the DB-620 display and respect the

minimum viewing distance.

6. Local regulations regarding such installations

WARNING: Never construct the DB-620 display if there is uncertainty reg arding the stability of an installation

or the load holding capacities. If there are doubts on a system viability, consult Barco for advice on profes-

sional rigging organizations.

When installing the DB -620 di splay on a support structure against a wall, it is recomm ended to integrate a

service platform in the support structure. Such platform allows a f ast and easy access if required.

WARNING: When installing t he DB-620 d isplay on a sup port structure against a w all, it is required to keep a

distance o f at least 0 .75m be tween the w all and the DB-620 display.

Support structure

Structural requirements of the support structure:

Vertical direction 9.000 k g

Maximum deformation of 3mm /m

Horizontal direction 380.000 N

Maximum deformation of 3mm /m

The s upport structure consists of at least 6 verti

cal I-beam s(each one I-beam bottom s hould have one small support for standing

the display) w hich are e qually spread over the length of the DB -620 display. T he supply of the I-beams and how the I-beams have

to be mounted in the ground, on a wall or on a pole is the responsibility of the customer.

8

R59770254 DB-620 11/06/2009

2. Installation requirements

Image 2-1

It’s recommended to mount the support structure into a concrete foundation. Use caution, the vertical beams

do not block a ccess t o power or data cab le con nection po ints.

It is obliged to provide a sm all support on the bottom o f each I-beam to stand the whole DB-620 display.

2 mm

Image 2-2

Horizontal alignment of the supports

2mm

Depth of the supports

220 m m — 245 mm

Width of the supports Same as I-beam width

R59770254 DB-620 11/06/2009 9

2. Installation requirements

Clamps

The DB-620 display is eq uipped with clamps. These clamps are the interface between the s upport structure and the DB -620 display.

Each I-beam requires 6 clamps which can be horizon tally and vertically aligned according to the customers wishes. Barco offers

horizontal and vertical clamps.

Image 2-3

Clamps to be used on vertical I-beams (R837438)

Image 2-4

Clamps to be used on horizontal I-beams (R837947)

There are two di ffe r e nt type s o f c lamps.

Speciﬁed torque values of the clamp s:

5/8” nuts in the cage

144 Nm

3/8” bolts in the cage

30 Nm

5/8” nuts when used in the m ounting procedure on the s upport

structure

144 Nm

3/8” bolts when used in the mounting proc edure on the support

structure

30 Nm

Lifting the display

To lift th e DB-620 display, the to

p s egme nt is provided with four eyebolts. The customer is responsible for providing the straps and

shackles needed to lift the display.

10

R59770254 DB-620 11/06/2009

2. Installation requirements

A

Image 2-5

WARNING: The angle (A) between the top of the DB-620 display and the straps nee ds to be bigger than 45

degrees.

WARNING: Before lifting, consult the speciﬁcations regarding the weight of the DB-620 display and the de-

tailed information regarding the l ifting points of the DB-620 d isplay.see chapter "A. Speciﬁcations", "Sp eciﬁ-

cations of the D B-620 display", page 71

WARNING: The two lifting points are only for hoisting the panels itselves. W hen installing the screen and the

metal structure, these two points can not be u sed hoisting anym ore.

R59770254 DB-620 11/06/2009 11

2. Installation requirements

2.2 Electrical requirements

General

It is the responsibility of the cus tomer to realize the electrical connection between the LED -wall and the main power net. This con-

nection must be equipped with appropriate circuit breakers. The DB-620 d isplay re quires a n input voltage between 2 00 VAC and

240 VAC. The table below s hows the power requirements o f the DB- 620 display. Note that these values do not include the p ower for

the rem ote enclosure, which contains c ontrol equipment (e.g. digitizer). Take into account that the maximum power consumption of

the whole rem ote enclosure is 920W.

Power requiremen ts DB-620 Remote enclosure Minimum wire size

Max Watts 24.000 W 780 W not applicable

2 W ires (ex cluding grounding wire) single

phase (240V/US; 220V/CN/EU) (US

/CN/EU)

100 A / 110 A (Phase

current)

3.25 A 3.55 A

2x2AWGwires

3 Wires (excluding grounding wire) three

phase (208V) (US)

67 A (Phas e current) 2.17 A 2AWG

4 Wires (excluding grounding wire) three

phase (220V) (EU/China)

37 A (Phas e current)

1.18 A

6AWG

The single conductor shielded pow er c ables be tween the discon nection device and the integrated power distribution box of the

DB-620 display mus t have a spec iﬁc diameter (mentioned abov e) and must comply with the local regulations (should c omply with

UL1015 for the US ). T he DB-620 display mus t be properly connected to the ground (protected earth) using a single conductor cable

with the same speciﬁed diameter.

Power input diagram for a three wire single phase distribution network (US/CHINA/EU)

Image 2-6

Power input diagram for a three wire three phase dis tribution network (US)

Image 2-7

Power input diagram for a three wire three phase distribution network (EU and China)

Image 2-8

12 R59770254 DB-620 11/06/2009

3. Components of the DB-620 display

3. COMPONENTS OF THE DB-620 DISPLAY

General

The fundamental elements of the DB-620 system are:

• A: Support structure. Provided by the customer.

• B: Display segments. The DB-62 0 display consists of four display segments.

• C: Remote enclosure. The rem ote enclosure can consist in a digitizer, compact link, rugged PC, embedded PC, modem ,...

and other peripherals. All these peripherals are m ounted inside a 19” rack covered in an IP55 rated cabinet.

• D: Ambient Environment Controller (AEC).

• E: Camera an d camera arm. F or visual display monitoring.

Image 3-1

Overview

• DB-620 display segments

• Clamps

• Remote enclosure

• RMS-1 control Software

• Ambient Environment Controller (AEC-4000)

• Camera

R59770254 DB-620 11/06/2009

13

3. Components of the DB-620 display

3.1 DB-620 display segments

Introduction

The DB-620 display consists of four segments w h ich are the basic building blocks of the display. The four segments of the DB-620

display are different from each other. So, each segm ent has its own place in the display. The four display segments must be

assembled together to form one big display. Afterwards the whole assembly is mounted on the s upport structure using the clamps.

Image 3-2

For transportation reasons, the four display segments are sec ured in a frame work which can be placed inside a container. Two

units of a DB-620 ﬁt inside one container.

40’ High-Cube Hard Container

2 units

Image 3-3

14 R59770254 DB-620 11/06/2009

3. Components of the DB-620 display

3.2 Clamps

Introduction

The clamps are us ed to moun t the display as sem bly onto the s upport structure. In order to answer to different types of support

structures, the are two different types of clam ps.

Using six vertical I-beams as support s tructure

This conﬁg uration is presume d to be the standard conﬁguration. In this manual, this type of clamps will be

used to explain the mounting process of the DB-620 display on the support structure.

For the successful assembly of the DB-620 display, a minimum of 6 vertical I-beams each using 6 clamps is required. To ans wer to

different vertical mounting distances, the clamps are m ounted into a rail s ystem inside the DB-620

display structure.

Each clamp h as 4 correction plates (A) to compensate potential vertical variation in I-beam alignment.

A

Image 3-4

Using an existing support structure consisting of horizontal I-beams

The installation method using this type of clamps is similar to the m ethod using the standard clamps.

These clamps are used to mount the DB-620 display upon an ex isting suppo rt structure which c onsists of horizontal I-beams.

R59770254 DB-620 11/06/2009

15

3. Components of the DB-620 display

Image 3-5

16 R59770254 DB-620 11/06/2009

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