Barco DB-220 Installation guide

DB-220

Installation manual

R59770240/04

11/06/2009

Barco nv Media & Entertainment Division

Noordlaan 5, B-8520 Kuurne

Phone: +32 56.36.89.70

Fax: +32 56.36.883.86

E-mail: [email protected]

Visit us at the web: www.barco.com

Printed in China

Changes

Barco p rovides this manua l ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-

ranties or m erchantability and ﬁtness for a particular purpose. Barco may make improvements and/or cha nges to the product(s) and/or the

program(s) described in this publication at any time without notice.

This publication could contain technical inacc uracies or typographical errors. Changes are periodically m ade to the information in this

publication; these changes are incorporated in new editions of this publication.

wise be r ecorded, transmitted or

stored in a retrieval system without the prior written consent of Barco.

Federal Communications Commission (FCC Statement)

This equipment has been tested and found to c omply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.

These limits are designed to provide reasonable protection aga inst harm ful interference when the equipment is operated in a com m ercial

environment. T his eq uipment generates, uses, and can radiate radio frequency ener gy and , if not installed and used in accordance with

the instruction manual, may cause harmful interference to radio communications. O peration of this equipm ent in a residential area may

cause harm ful interference, in which case the us er will be responsible for correcting any interference at his own expense

EN55022/CISPR22 Class A ITE (Information Technology Equipment)

Class A ITE is a category of all other IT E which satisﬁes the class A ITE limits but not the class B ITE limits. Such equipment should not

be restricted in its sale but the following warning s hall be included in the instructions for use:

Warning : This is a class A product. In a dom estic env ironment this product may cause radio interference in which case the user m ay be

required to take adequate measures.

Guaran tee and Compensation

Barco provides a guarantee relating to perfect manufacturing as pa

rt of the legally stipulated terms of guarantee. O n receipt, the pu rchaser

must immediately inspect all delivered goods for dam age inc urred during transport, a s well as for material and manufacturing faults Barco

must be informed immediately in writing of any complaints.

The period of gu arantee begins on the date of transfer of risks, in the case of special systems and software on the date of comm issioning,

at latest 30 days after the transfer of risks. In the event of justiﬁed notice of com plaint, Barco can repair the fault or provide a replacement

at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a

reduction in the purchase price or c ancellation of the contract. All other claim s, in par ticular those relating to com pensa tion for direct or

indirect damage, and also damage attributed to the operation of s oftware as well as to other services provided by Barco, being a component

of the system or independent service, will be deemed invalid provided the dam age is n ot pro ven to be attributed to the absence of properties

guaranteed in writing or due to the intent or gross negligence or part of Bar co.

If the purchaser or a third party carries out modiﬁcations or repairs on go ods delivered by B arco, or if the goods are ha ndled inc orrectly,

in particular if the systems are com missioned operated incorrectly or if, after the transfer of risks, the goods are subject to inﬂuences not

agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage a re

system failures which are attributed to programs or special electronic circuitry pr ovided by the purchaser, e.g. interfaces. Normal wear as

well as normal maintenance a re not subject to the guara ntee provided by Bar co either.

The environmental conditions as well as the servicing and maintenance regulations speciﬁed in the this m anual m ust be complied with by

the customer.

Trademarks

Brand and product name s m entioned in t

his manual may be tradem arks, registered trademarks or copyrights of their respective holders.

All brand and product n ames mentioned in this man ual serve as comments or examples and are not to be understood as advertising for

the products or their m anufacturers.

Table of contents
TABLE OF CON TENTS
Safety................................................................................................................. 3
1 Safety guidelines ..................................................................................................................... 4
2 Important safety instructions ......................................................................................................... 5
3 Important warnings . .................................................................................................................. 6
Installation requirements ......................................................................................... 7
1 Mechanical requirements. . . .......................................................................................................... 8
2 Electrical requirements ..............................................................................................................12
Components of the DB-220 Display............................................................................15
1 DB-220 display segments...........................................................................................................16
2 Clamps...............................................................................................................................17
3 Remote enclosure ...................................................................................................................19
4 RMS-1 control Software.............................................................................................................21
5 Ambient E nvironment Controller (A EC -4000) . . . ................................................................................... 22
6 Camera ..............................................................................................................................23
Physical installation of the DB-220 Display ..................................................................25
1 Opening the container and the cage ................................................................................................26
2 Lifting out and pr eparing the top segm ent . . ........................................................................................29
3 Mounting the AEC-4000............................................................................................................. 34
4 Mounting the top segment upo n the bottom segm ent. . . ........................................................................... 36
5 Lifting out and pr eparing the DB-220 display .......................................................................................39
6 Mounting the DB -220 d isplay u pon the support structure..........................................................................44
7 Hiding the gap between the display se gments . . ................................................................................... 48
8 Mounting the telescopic camera arm ............................................................................................... 49
9 Mounting the video camera .........................................................................................................54
10 Connecting the AE C cable of the DB-220 disp lay..................................................................................55
11 Connecting the power cables of the DB-220 display ...............................................................................56
12 Installing the remote enclosure of the DB-220 display .............................................................................60
13 Power cabling of the remote enclosure . . .. . ........................................................................................66
14 Data cabling of the DB-220 display .................................................................................................67
15 Securing the cables of the DB-220 display.........................................................................................70
A. Speciﬁcations .......................................................................................................73
A.1 Dimensions of the DB-220 display..................................................................................................74
A.2 Dimensions of the installation brackets for the remote enclosure ................................................................. 75
A.3 Speciﬁcations of the DB-220 display................................................................................................76
B. Cabling diagrams...................................................................................................77
B.1 Cabling diagrams of the DB-220 display............................................................................................78
Index......................................................................................................................81
R59770240 DB-220 11/06/2009 1

Table of contents

2 R59770240 DB-220 11/06/2009

1. Safety

1. SAFETY

About this chapter

Read this chapter attentively. It c ontains important information to prevent personal injury wh ile installing the DB-220 display. Fur-

thermore, it includes s evera l cautions to prevent damage to the DB- 220 display. Ensure that you understand and follow all safety

guidelines, safety instructions and warnings mentioned in this chapter before installing the D B-220 display. A fter this chapter, addi-

tional “warnings” and “cautions” are given depending on the installation procedure. Read and follow these “warnings” and “cautions”

as well.

Overview

• Safety g uidelines

• Important safety instructions

• Important warnings

R59770240 DB-220 11/06/2009

3

1. Safety

1.1 Safety guidelines

Personal protection

WARNING: Ensure yo u un derstand and follow all the safety guidelines, safety instructions, w arnings and

cautions mentioned in this m anual.

WARNING: Be aware of suspended loads.

WARNING: Wear a h ard h at to reduce the risk of perso nal injury.

WARNING: Be careful while w orking w ith heavy loads.

WARNING: Mind your ﬁng ers w hile working with heavy loads.

Installation personnel

This installation must be per formed by au thorized and qualiﬁed technical personnel only.

Accredited safety ofﬁcers must ensure the safety of the site, construction, assembly, c onnection, use, dismantling, transport etc. of

such saf e ty crit ical systems.

Caution

Installation should be performed on ly after y ou are thoroughly familiar with all of the proper safety checks and installation instructions.

To do otherwise increases the risk of hazards and injury to the us er.

Assembly parts are designed for intended us e only in conjunction with DB- 220 LED displays.

Do not m odify and/or replicate any component. Barco uses speciﬁc materials and manufacturing processes in order to achieve part

strength. Consult Barco for assistance with c ustom applications.

Always follow B arco installation ins tructions. Cont

act Barco if you should have any question regarding the safety of an application.

The manufacturer assumes no liability for incorrect, inadequate, irresponsible or unsafe assembly of systems.

Product care

Structural & mounting components should be kep t dry, clean, lubricated (only if recommended), coated properly, and otherwise

maintained in a m anner consistent with part design. Barco produc ts must be used in a manner consistent with their design and

inspected on a ro utine basis for security, wear, deform ation, corrosion and any other circumstances that may affect the load handling

capability of the part.

Barco recommends inspections at regular intervals fo r all installations and increasing in frequency for more c ritical installations. If

a part is found to have damage, w hich m ay cause a de crease in load capability, the part must be removed for service or replac ed

immediately.

Under n o circumstances are Barco parts repairable by anyone other than B arco.

4

R59770240 DB-220 11/06/2009

1. Safety

1.2 Important safety instructions

Instructions:

• Read these instructions.

• Keep these instructions.

• Heed all warnings.

• Follow all instructions.

• Clean only with materials or chemicals that are inert, nonabrasive, n oncorrosive and non-marking. C onsult the manufacturer

for f urther advice should any doubts exist regarding any cleaning procedure.

• Do not block ventilation openings. Install in accordance w ith the manufacturers instructions.

• Do not install near any heat sources s uch as radiators, heat registers, stoves, or other apparatus (including ampliﬁers) that

produce heat.

• Do not defeat the safety purpose of the polarized or grounding type plugs/sockets. If the provided sockets/plugs are damaged

then replacement of the defective parts must be undertaken immediately.

• Protect the power/data cords from being walked on or pinched particularly at plugs, convenience receptacles, an d the point

where t hey exit from the apparatus. Replac e damaged power/data c ords immediately.

• Only use attachments/accessories speciﬁed by the manufacturer.

• Disconnect the pow er to this apparatus during lightning storms or provide suitable additional lightning p rotection. Unplug this

apparatus when unused for long period of time.

• Refer all servicing to qualiﬁed service technicians/personnel. Servicing is required when the apparatus has been dam aged in

any way, suc h as power-supply cord or plug is damaged, the appa ratus d oes not operate normally, or has been dropped.

• Use only with systems or p eripherals speciﬁed by the m anufacturer, or sold with the apparatus. Use c aution during lifting/moving

or transporting to a void damage by possible tipping.

R59770240 DB-220 11/06/2009

5

1. Safety

1.3 Important warnings

Important warnings:

Risk of electric shock:

Do not open. To reduce the risk of electric shock, do not remove cover (or back). No use r-serviceable parts inside. Refer servicing

to qua liﬁed service personnel.

Maximum and minimum am bient tem perature:

The maximum ambient tem perature for the LED wall is 40 °C, the minimum temperature is -20 °C.

High leakage current:

The com bination of multiple tiles in an installation results in increased levels of leakage c urrent. In order to a void risk of electric

shock due to high leakage c urrent, proper grounding of the installation is required.

Flammable materials:

Keep ﬂammable materials away from the installation (such as curtains). A lot of energy is transferred into heat. The installation

should be such that the am ount of air ﬂow required for safe operation of the equipment is not compromised. Proper ventilation m ust

be provided.

Disconnect d evice:

The disconnect device shall simultaneously interrupt all poles of the AC mains supply except for the earthing conductor. It shall be

installed near the equipment and b e easily accessible.

Disconnect d evice:

When the appliance inlets of the individual tiles are n ot accessible, the socket outlets s upplying the rack shall be installed near the

equipment and be easily ac cessible, or a readily a cces sible gen eral disconnect device shall be incorporated in the ﬁxed wiring.

This equipm ent MUST be earthed:

In order to protect ag ainst risk of electric shock, the installation should be p roperly grounded. Defeating the purpose of the grounding

type plug will expose you to the risk o f elec tric shock.

Power sys tem:

It is recommended to use a TN -S power distribution system (a pow er distribution system with a separate neutral and grounding

conductor) in order to avoid large groun d current loops du e to voltage differences in the n eutral c onductor. The total electrical

installation should be protected by an appropriately rated disconnect switch, circuit breakers, over voltage protector and G round Fault

Current Interrupters. The installation shall be done according to the local electrical installation codes. In Europe special attention

should be g iven to EN 60364, the standard for electrical installation of buildings. In Germa ny VDE 0100 sh ould be adhered to. In

America, special atte ntion should be given to t he National Electrical Code, ANS I/NFPA 70.

6

R59770240 DB-220 11/06/2009

2. Installation requirements

2. INSTALLATION REQUIREMENTS

About this chapter

This c hapter enume rates the mechanical and electrical requirements for the DB -220 display

Required installation tools

• Crane.

• Straps and shackles.

• Six-foot bubble level.

• Wire stripper.

• Adhesive tape.

• Adjustable wrench.

• 15/16” open- end wrench.

• 15/16” box -end wrench.

• 9/16” open- end wrench.

• 9/16” box -end wrench.

• 5/16” open- end wrench.

• 5/16” box -end wrench.

• 1/2” open-end wren ch.

• 1/2” box -end wrench.

• 5/8” open-end wren ch.

• 5/8” box -end wrench.

• 1/8” open-end wren ch.

• 1/8” box -end wrench.

• 3/8” A llen wrench.

Overview

• Mechanical requirements

• Electrical requirem ents

R59770240 DB-220 11/06/2009

7

2. Installation requirements

2.1 Mechanical requirements

Installs in coastal city care

It is NOT r ecommended to operate DB series p roducts in an atmosphere worse than Class C 3 according to ISO 9223.

What distance is suitable for DB-220 when it ins talls in c oastal c ities.

• Display shall be installed 250 meters a way from the shoreline horizontally in dry and cold climates.

• Display shall be installed 50 0 meters aw ay from the shoreline in case of high humidity an d hot c limates.

Deﬁnition of C3 is based o n ISO 922 3 Corrosion o f m etals and alloys – Co rrosivity of atmospheres- C lassiﬁ -

cation, where C3 is regarded as med ium corrosivity

The high humid ity and hot climate mean the climate that the h umidity is higher than 80% RH and temperature

is higher than 0°C for one third of time every year.

Support structure

The support structure has to be provided and installed by the customer because it varies from system to system. Although, the

following mu st be taken into account and must be precisely calculated on individual basis:

1. Weight tolerance: Ensure that the support structure and the ﬂoor or the wall on which the sup port structure has to be installed,

is able to handle the com plete weight of the ﬁxed DB-220 display.

2. Environmental conditions: Humidity, wind, temperature, rain, etc.

3. Location: O utdoor, altitude, etc.

4. G round stability

5. F ront clearance: For optimal impact ensure that there is sufﬁcient free a rea in front of the DB-220 display and respect the

minimum viewing distance.

6. Local regulations regarding such installations

WARNING: Never construct the DB-220 display if there is uncertainty reg arding the stability of an installation

or the load holding capacities. If there are doubts on a system viability, co nsult B arco f or advice on profes-

sional rigging organizations.

When installing the DB -220 d isplay on a support structure against a wall, it is recom m ended to integrate a

service platform in the support structure. Such platform allows a f ast and easy access if required.

WARNING: When installing the DB-220 display o n a support st ructure a gainst a w all, i t is required to keep a

distance o f at least 0.75m / 29.5” between the wall and the DB- 220 display.

Support structure

Structural requirements of the support structure:

Vertical direction 3.000 k g

Maximum deformation of 3mm /m

Horizontal direction 60000 N

Maximum deformation of 3mm /m

The s upport structure consists of at least 3 verti

cal I-beam s(each one I-beam bottom s hould have one small support for standing

the dis play)which are equally spread over the length of the DB-220 display. The supply of the I-beams and h ow the I-beams hav e

to be mounted in the ground, on a wall or on a pole is the responsibility of the customer.

8 R59770240 DB-220 11/06/2009

2. Installation requirements

Image 2-1

It’s recommended t o mount the support structure into a concrete foundation. Use caution, the vertical beams

do not block a ccess t o power or data cab le con nection po ints.

It is obliged to provide a sm all support on the bottom o f each I-beam to stand the whole DB-220 display.

2 mm

Image 2-2

R59770240 DB-220 11/06/2009 9

2. Installation requirements

Horizontal alignment of the supports

2mm

Depth of the supports

220 m m — 245 mm

Width of the supports Same as the I-beam

Clamps

The DB-220 display is eq uipped with clamps. These clamps are t he interface between the support structure and the DB -220 display.

Each I-beam requires 6 clamps which can be horizon tally and vertically aligned according to the customers wishes. Barco offers

horizontal and vertical clamps.

Image 2-3

Clamps to be used on vertical I-beams (R837438)

Image 2-4

Clamps to be used on horizontal I-beams (R837947)

There are two di ffe r e nt type s o f c lamps.

Speciﬁed torque values for the clamp s:

5/8” nuts in the cage 144 Nm

3/8” bolts in the cage 30 Nm

5/8” nuts when used in the m ounting procedure on the s upport

structure

144 Nm

3/8” bolts when used in the mounting proc edure on the support

structure

30 Nm

Lifting the display

To lift the DB-220 display, the top segment is provided with two eyebolts. The customer is responsible for providing the straps and

shackles needed to lift the display.

10

R59770240 DB-220 11/06/2009

2. Installation requirements

A

Image 2-5

WARNING: The angle (A) between the top of the DB-220 display and the straps nee ds to be bigger than 45

degrees.

WARNING: Before lifting, consult the speciﬁcations regarding the weight of the DB-220 display and the de-

tailed information regarding the lifting points of the DB-220 display. s ee "Spe ciﬁcations of the DB -220 display",

page 76

WARNING: The two lifting points are only for hoisting the panels itselves. W hen installing the screen and the

metal structure, these two points can not be u sed hoisting anym ore.

R59770240 DB-220 11/06/2009 11

2. Installation requirements

2.2 Electrical requirements

General

It is the responsibility of the cus tomer to realize the electrical connection between the LED -wall and the main power net. This con-

nection must be equipped with appropriate circuit breakers. The DB-220 d isplay re quires a n input voltage between 2 00 VAC and

240 VA C. The table below s hows the power requirements o f the DB-220 display. Note that these values do not include the power for

the rem ote enclosure, which contains c ontrol equipment (e.g. digitizer). Take into account that the maximum power consumption of

the whole rem ote enclosure is 920W.

Power requiremen ts DB-220 Remote enclosure Minimum wire size

Max Watts 8600 W 780 W not applicable

2 W ires (ex cluding grounding wire) single

phase (240V/US; 220V/CN/EU) (US

/CN/EU)

36 A / 40 A (Phase

current)

3.25 A 3.55 A

6AWG

3 Wires (excluding grounding wire) three

phase (208V) (US)

24 A (Phas e current) 2.17 A 8AWG

4 Wires (excluding grounding wire) three

phase (220V) 14(EU/China)

14 A (Phas e current)

1.18 A

10AWG

The single conductor shielded power cables be tween the disconnection device and the integrated power distribution box of the

DB-220 display mus t have a spec iﬁc diameter (mentioned abov e) and must comply with the local regulations (should c omply with

UL1015 for the US ). T he DB-220 display mus t be properly connected to the ground (protected earth) using a single conductor cable

with the same speciﬁed diameter.

Power input diagram for a three wire single phase distribution ne twork (US/CHINA/EU)

Image 2-6

Power input diagram for a three wire three phase distribution network (US)

Image 2-7

12 R59770240 DB-220 11/06/2009

2. Installation requirements

Power input diagram for a three wire three phase distribution network (EU and China)

Image 2-8

R59770240 DB-220 11/06/2009 13

2. Installation requirements

14 R59770240 DB-220 11/06/2009

3. Components of the DB-220 Display

3. COMPONENTS OF THE DB-220 DISPLAY

General introduction

The fundamental elements of the DB-220 system are:

• A: Support structure. Provided by the customer.

• B: Display segments. The DB- 220 display consists of two display segmen ts.

• C: Remote enclosure. The rem ote enclosure can consist in a digitizer, compact link, rugged PC, embedded PC, modem ,...

and other peripherals. All these peripherals are m ounted inside a 19” rack covered in an IP55 rated cabinet.

• D: Ambient Environment Controller (AEC).

• E: Camera an d camera arm. F or visual display monitoring.

Image 3-1

Overview

• DB-220 display segments

• Clamps

• Remote enclosure

• RMS-1 control Software

• Ambient Environment Controller (AEC-4000)

• Camera

R59770240 DB-220 11/06/2009

15

3. Components of the DB-220 Display

3.1 DB-220 display segments

Introduction

The D B -220 display consists of two segments which are the basic building b locks of t he display. The two segments of the DB-220

display are different from each other. So, each segment has its own place in the disp lay. The two display segments must be assem-

bled together to form one big display. Afterwards the whole as semb ly is mounted on the support structure using the clamps.

Image 3-2

Left side: the top and bottom segments. Right side: t

he two segments secured in a cage for transportation

For transportation reasons, the two display segments are secured in a frame work which can be placed inside a container. Three

units of a DB-220 ﬁt inside one container.

40’ Open Top Container

3 units

Image 3-3

16 R59770240 DB-220 11/06/2009

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Barco DB-220 Installation guide

Barco DB-220 Installation guide

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