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  3. Dingo 220 Compact Utility Loader

Toro Dingo 220 Compact Utility Loader User manual

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FormNo.3373-389RevB
Dingo
®
220CompactUtility
Loader
ModelNo.22317—SerialNo.312000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3373-389*B
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrestor,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisacompactutilityloaderintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
Setup............................................................................9
1InstallingtheValveLever.......................................9
2CheckingFluidLevelsandDriveChain
Tension..............................................................9
3ChargingtheBattery..............................................9
ProductOverview.........................................................11
Controls...............................................................11
Specications........................................................13
Attachments/Accessories........................................13
StabilityData.........................................................14
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngineOilLevel.................................16
RemovingDebrisfromtheTractionUnit...................16
CheckingtheHydraulicFluidLevel...........................16
CheckingtheTirePressure......................................17
StartingandStoppingtheEngine..............................17
DrivingtheTractionUnit........................................17
StoppingtheTractionUnit......................................18
MovingaNon-functioningTractionUnit...................18
UsingtheCylinderLocks.........................................18
UsingAttachments.................................................19
SecuringtheTractionUnitforTransport....................20
AdjustingtheThighSupport....................................20
Maintenance.................................................................21
RecommendedMaintenanceSchedule(s)......................21
Lubrication...............................................................22
GreasingtheTractionUnit......................................22
EngineMaintenance..................................................22
ServicingtheAirCleaner.........................................22
ServicingtheCarbonCanister..................................23
ServicingtheEngineOil..........................................24
ServicingtheSparkPlugs.........................................25
FuelSystemMaintenance...........................................26
ChangingtheFuelFilter..........................................26
DrainingtheFuelTank...........................................26
ElectricalSystemMaintenance....................................27
ReplacingtheBattery..............................................27
ServicingtheBattery...............................................28
DriveSystemMaintenance.........................................29
ServicingtheTractionDriveChains..........................29
HydraulicSystemMaintenance....................................31
ReplacingtheHydraulicFilter..................................31
ChangingtheHydraulicFluid...................................31
CheckingtheHydraulicLines...................................32
Storage........................................................................32
Troubleshooting...........................................................34
Schematics...................................................................35
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethegascaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
3
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralbeforestartingtheengine.
Onlystarttheenginefromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,andshutofftheenginebeforeleaving
theoperator'spositionforanyreason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
•Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,stoptheengine,andremovethe
keybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof
control.
•Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
•Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
•Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom
theseareas.
•Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
•Donotplaceyourfeetundertheplatform.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedin
StabilityData(page14),andthoseintheattachment
Operator'sManual.SeealsotheSlopeIndicator(page6).
•Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthestability
ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmaketherearof
thetractionunitheavy.RefertoStabilityData(page14),
todeterminewhethertheattachmentcanbesafely
removedontheslope.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.
4
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
•Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand
chockingthewheels.
•Donottrytostabilizethetractionunitbyputtingyour
footontheground.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowertheattachment,
stoptheengine,andremovethekey.Waitforall
movementtostopbeforeadjusting,cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatteryorremovethesparkplugwires
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnectpositive
rstandnegativelast.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
5
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
98-9051
108-9732
93–6686
1.Hydraulicoil
2.ReadtheOperator's
Manual.
98-4682
100-6141
105-8432
93-9084
1.Liftpoint
7
108-9716
1.Fast
4.Slow
2.Tractiondrive5.Attachmentspeed
3.Slow
6.Fast
98-8219
1.Fast
3.Slow
2.Throttle
94-2551
1.On3.Off
2.Choke
108-4733
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
8
Setup
1
InstallingtheValveLever
Partsneededforthisprocedure:
1
Speedselectorvalvelever
Procedure
1.Removeanddiscardthenutsecuringtheboltandlock
washertothespeedselectorlever.
2.Securethelevertothespeedselectorvalveusingthe
boltandlockwasherasillustratedinFigure4.
Figure4
1.Speedselectorvalvelever2.Speedselectorvalve
2
CheckingFluidLevelsand
DriveChainTension
NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checktheengine
oilandhydraulicuidlevelsandthetractiondrivechain
tension.Refertothefollowingsectionsformoreinformation:
•CheckingtheEngineOilLevel(page16)
•CheckingtheHydraulicFluidLevel(page16)
•ServicingtheTractionDriveChains(page29)
3
ChargingtheBattery
NoPartsRequired
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.
•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.
1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Connectachargertothebattery(
Figure5)andcharge
itforaminimumof1hourat6to10amps.Donot
overchargethebattery.
9
1
2
3
4
G003792
Figure5
1.Positivepost
3.Chargerred(+)wire
2.Negativepost
4.Chargerblack(—)wire
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure5).
10
ProductOverview
4
5
16
G019355
Figure6
1.Mountplate5.Handles
9.Operatorplatform13.Controlpanel
2.Tiltcylinder
6.Liftcylinder
10.Engine
14.Liftpoints
3.Auxiliaryhydrauliccouplers7.Wheel11.Aircleaner15.Fueltank
4.Loaderarms
8.Counterweight
12.Thighsupport
Controls
Becomefamiliarwithallthecontrols(Figure7)beforeyou
starttheengineandoperatethetractionunit.
G005160
631524
789
Figure7
1.Tractioncontrollevers6.Throttlelever
2.Attachmenttiltlever
7.Chokelever
3.Loaderarmlever8.Keyswitch
4.Auxiliaryhydraulicslever9.Hourmeter
5.Speedselectorlever
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,hasthree
positions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.
Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ChokeLever
Beforestartingacoldengine,movethechokeleverforward.
Aftertheenginestarts,regulatethechoketokeeptheengine
runningsmoothly.Assoonaspossible,movethechokelever
allthewayrearward.
Note:Awarmenginerequireslittleornochoking.
TractionControlLevers
Tomoveforward,movethetractioncontrolleversforward.
Tomoverearward,movethetractioncontrolleversrearward.
Togostraight,movebothtractioncontrolleversequally.
Toturn,movetheleverlocatedonthesideyouwanttoturn
backtowardtheneutralpositionwhilekeepingtheother
leverengaged.
Thefartheryoumovethetractioncontrolleversineither
direction,thefasterthetractionunitwillmoveinthat
direction.
Tosloworstop,movethetractioncontrolleverstoneutral.
11
AttachmentTiltLever
Totilttheattachmentforward,slowlypushtheattachment
tiltleverforward.
Totilttheattachmentrearward,slowlypulltheattachment
tiltleverrearward.
LoaderArmLever
Tolowertheloaderarms,slowlypushtheloaderarmlever
forward.
Toraisetheloaderarms,slowlypulltheloaderarmlever
rearward.
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentinforwarddirection,slowly
pulltheauxiliaryhydraulicsleverupwardandthenrearward.
Tooperateahydraulicattachmentinreversedirection,slowly
pulltheauxiliaryhydraulicsleverupwardandthenpushit
forward.Thisisalsocalledthedetentpositionbecauseitdoes
notrequireoperatorpresence.
SpeedSelectorLever
Movethespeedselectorlevertotheforwardpositiontoset
thetractiondrive,loaderarms,andattachmenttilttohigh
speedandtheauxiliaryhydraulicstolowspeed.
Movethespeedselectorlevertotherearwardpositiontoset
theauxiliaryhydraulicstohighspeedandthetractiondrive,
loaderarms,andattachmenttilttolowspeed.
WARNING
Ifyoumovethespeedselectorleverwhilethe
tractionunitisinmotion,thetractionunitwill
eitherstopsuddenlyoracceleratequickly.Ifyou
operatethetractionunitwiththespeedselector
leverinanintermediateposition,thetractionunit
willoperateerraticallyandmaybedamaged.You
couldlosecontrolofthetractionunitandinjure
bystandersoryourself.
•Donotmovethespeedselectorleverwhenthe
tractionunitisinmotion.
•Donotoperatethetractionunitwhenthespeed
selectorisinanyintermediateposition(i.e.,
anypositionotherthanfullyforwardorfully
rearward).
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.
After50hoursandthenevery100hoursthereafter(thatisat
150,250,350,etc.)thescreendisplaysCHGOILtoremind
youtochangetheoil.Afterevery100hours,thescreen
displaysSVCtoremindyoutoperformtheothermaintenance
proceduresbasedona100,200,or400hourschedule.These
reminderscomeonstartingthreehourspriortotheservice
intervaltimeandashatregularintervalsforsixhours.
12
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width
40.5inches(103cm)
Length
60inches(152cm)
Height
49inches(125cm)
Weight(withoutattachmentorcounterweight)1430lb(649Kg)
Weightofthecounterweight165lb(75Kg)
Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)515lb(234Kg)
Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1030lb(467Kg)
Wheelbase
28inches(71cm)
Dumpheight(withstandardbucket)47inches(120cm)
Reach—fullyraised(withstandardbucket)26inches(66cm)
Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.Otherattachmentsmaycreateanunsafeoperatingenvironment
ordamagethetractionunit.
13
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,andaSideUphillratingofC,thenyou
coulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona14°slope,aslistedinthefollowingtable.
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
8°20°17°
Tractionunitwithcounterweight,withoutattachment
5°21°17°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°20°
B
18°19°17°
C15°16°14°
D
10°10°9°
E
5°5°5°
14
Operation
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoillevel,removedebrisfromthetractionunit,andcheckthe
tirepressure.Also,ensurethattheareaisclearofpeopleanddebris.Youshouldalsoknowandhavemarked
thelocationsofallutilitylines.
CAUTION
Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.
Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands
areholdingthehandles.
AddingFuel
•Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.
•DoNotusegasolinecontainingmethanol.
•DoNotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthetractionunitto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
15
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundthefueltankcapandremoveit.
Note:Thecapistetheredtothefueltank.
4.Addunleadedgasolinetothefueltank,untilthelevel
is1/4to1/2inch(6to13mm)belowthebottomof
thellerneck.
Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.
5.Installthefueltankcapsecurely,turningituntilitclicks.
6.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Cleanaroundtheoildipstick(Figure8).
Figure8
1.Oildipstick
3.Valvecover
2.Fillercap4.Metalend
4.Pulloutthedipstickandwipethemetalendclean
(Figure8).
5.Slidethedipstickfullyintothedipsticktube(Figure8).
6.Pullthedipstickoutandlookatthemetalend.
7.Iftheoillevelislow,cleanaroundtheoilllercapand
removethecap(
Figure8).
8.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltotheF(full)mark.
Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.
9.Replacethellercapanddipstick.
RemovingDebrisfromthe
TractionUnit
ServiceInterval:Beforeeachuseordaily
Important:Operatingtheenginewithablockedgrass
screen,dirtyorpluggedcoolingns,and/orcooling
shroudsremoved,willresultinenginedamagefrom
overheating.
1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Cleananydebrisfromthegrillbeforeeachuseand/or
duringuse,ifrequired.
4.Wipeawaydebrisfromtheaircleanerbeforeeachuse
and/orduringuse,ifrequired.
5.Cleananydebrisbuild-upontheenginewithabrush
orblowerbeforeeachuse.
Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.
6.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
Checkthehydraulicuidlevelbeforetheengineisrst
startedandafterevery25operatinghours.
HydraulicTankCapacity:16.25USgallons(62l)
RefertoChangingtheHydraulicFluid(page31)forhydraulic
uidspecications.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Removetheattachment,ifoneisinstalled.
2.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.
3.Stoptheengine,removethekey,andallowtheengine
tocool.
4.Cleantheareaaroundthellerneckofthehydraulic
tank(
Figure9).
5.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(
Figure9).
16
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure9
1.Fillerneckcap2.Dipstick
6.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
7.Installthecaponthellerneck.
8.Removeandstorethecylinderlocksandlowerthe
loaderarms.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Maintaintheairpressureinthetiresasspecied.Checkthe
tireswhentheyarecoldtogetthemostaccuratereading.
Pressure:15-20psi
Note:Usealowertirepressure(15psi)whenoperatingin
sandysoilconditionstoprovidebettertractionintheloose
soil.
1
G003793
Figure10
1.Valvestem
StartingandStoppingthe
Engine
StartingtheEngine
1.Standontheplatform.
2.Ensurethattheauxiliaryhydraulicsleverisinneutral.
3.Movethechokeleverfullyforwardifyouarestartinga
coldengine.
Note:Awarmorhotenginemaynotrequirechoking.
4.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions.
5.Turntheignitionkeytothestartposition.Whenthe
enginesstarts,releasethekey.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.
6.Aftertheenginestarts,graduallymovethechoke
rearward.Iftheenginestallsorhesitates,movethe
chokeforwardagainuntiltheenginewarmsup.
7.Movethethrottlelevertodesiredsetting.
Important:Ifyouruntheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).
Note:Ifoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandaid
instarting.
StoppingtheEngine
1.Movethethrottleleverto3/4ofthewaytotheFast
position.
2.Lowertheloaderarmstotheground.
3.Turntheignitionkeyoff.
Note:Iftheenginehasbeenworkinghardorishot,
letitrunforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,theenginemaybestoppedimmediately.
DrivingtheTractionUnit
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottleleverinthe
fast(rabbit)positionforbestperformance.
Note:Thethrottlepositioncanbeutilizedtooperateat
slowerspeeds.
Todrivethetractionunit,completethefollowingactionsas
necessary:
•Tomoveforward,movethetractioncontrollevers
forward.
•Tomoverearward,movethetractioncontrollevers
rearward.
•Togostraight,movebothtractioncontrolleversequally.
17
•Toturn,movetheleverlocatedonthesideyouwantto
turntowardtheneutralpositionwhilekeepingtheother
leverengaged.
•Tosloworstop,movethetractioncontrolleversto
neutral.
Note:Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthetractionunitwillmoveinthat
direction.
StoppingtheTractionUnit
Tostopthetractionunit,movethetractioncontrolleversto
neutral,movethethrottlelevertoslow(turtle),lowerloader
armstotheground,andstoptheengine.Removethekey.
CAUTION
Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.
Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.
MovingaNon-functioning
TractionUnit
Important:Nevertoworpullthetractionunit.Rotating
thewheelsmanuallywillcausedamagetothehydraulic
wheelmotors.
1.Stoptheengine.
2.Liftthetractionunitofftheground,usingthetwolift
points(Figure11)andmoveitontoatrailer.
Figure11
1.Liftpoints
UsingtheCylinderLocks
WARNING
Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.
Installthecylinderlocksbeforeperforming
maintenancethatrequiresraisedloaderarms.
InstallingtheCylinderLocks
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Stoptheengine.
4.Positionaloaderarmcylinderlockovereachlift
cylinderrod(
Figure12).
5.Secureeachloaderarmcylinderlockwithaclevispin
andcotterpin(
Figure12).
Figure12
1.Cylinderlock4.Clevispin
2.Liftcylinder5.Liftcylinderrod
3.Hairpincotter
6.Withtheengineoff,lowertheloaderarms.
Removing/StoringtheCylinderLock
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Stoptheengine.
4.Removetheclevispinandcotterpinsecuringeach
cylinderlock.
5.Removethecylinderlocks.
6.Lowertheloaderarms.
7.Installthecylinderlocksoverthehydraulichoses
andsecurethemwiththeclevispinsandcotterpins
(
Figure13).
Figure13
1.Hydraulichoses3.Hairpincotter
2.Cylinderlocks4.Clevispin
18
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.
Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.
1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.
2.Starttheengine.
3.Tilttheattachmentmountplateforward.
4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure14).
Figure14
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.
Important:Theattachmentshouldberaised
enoughtocleartheground,andthemountplate
shouldbetiltedallthewayback.
6.Stoptheengine.
7.Engagethequickattachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure15).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.
Figure15
1.Quickattachpins(shown
inengagedposition)
3.Engagedposition
2.Disengagedposition
WARNING
Ifyoudonotfullyseatthequickattachpins
throughtheattachmentmountplate,the
attachmentcouldfalloffofthetractionunit,
crushingyouorbystanders.
Ensurethatyourquickattachpinsarefully
seatedintheattachmentmountplate.
ConnectingtheHydraulicHoses
Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:
1.Stoptheengine.
2.Movetheauxiliaryhydraulicsleverforward,backward,
andbacktoneutraltorelievepressureatthehydraulic
couplers.
3.Movetheauxiliaryhydraulicsleverforwardintothe
detentposition.
4.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.
5.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.
6.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.
19
Note:Whenyouconnecttheattachmentmale
connectorrst,youwillrelieveanypressurebuiltupin
theattachment.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponentsyoumaybeburned.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthetractionunittocoolbefore
touchinghydrauliccomponents.
•Donottouchhydraulicuidspills.
7.Pushtheattachmentfemaleconnectorintothemale
connectoronthetractionunit.
8.Conrmthattheconnectionissecurebypullingon
thehoses.
9.Movetheauxiliaryhydraulicslevertoneutral.
RemovinganAttachment
1.Lowertheattachmenttotheground.
2.Stoptheengine.
3.Disengagethequickattachpinsbyturningthemto
theoutside.
4.Iftheattachmentuseshydraulics,movetheauxiliary
hydraulicsleverforward,backward,andbacktoneutral
torelievepressureatthehydrauliccouplers.
5.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.
Important:Connecttheattachment
hosestogethertopreventhydraulicsystem
contaminationduringstorage.
6.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.
7.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.
SecuringtheTractionUnitfor
Transport
Whentransportingthetractionunitonatrailer,alwaysuse
thefollowingprocedure:
Important:Donotoperateordrivethetractionunit
onroadways.
1.Lowertheloaderarms.
2.Stoptheengine.
3.Securethetractionunittothetrailerwithchainsor
strapsusingthetie-down/liftloops(Figure6)tosecure
therearofthetractionunitandtheloaderarms/mount
platetosecurethefrontofthetractionunit.
AdjustingtheThighSupport
Toadjustthethighsupport(Figure16),loosentheknobs
andraiseorlowerthesupportpadtothedesiredheight.You
canalsoobtainadditionaladjustmentbylooseningthenut
securingthepadtotheadjustmentplate,movingtheplate
upordownasneeded.Tightenallfastenerssecurelywhen
nished.
G006054
3
2
1
4
5
6
Figure16
1.Thighsupportbracket
4.Knobandatwasher
2.Adjustmentplate
5.Carriagebolt
3.Thighsupportpad
6.Locknutandatwasher
20
/