Toro 323 Compact Tool Carrier User manual

FormNo.3402-952RevA

323CompactToolCarrier

ModelNo.22318—SerialNo.314000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3402-952*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

DANGER

Theremaybeburiedpower,gas,and/ortelephone

linesintheworkarea.Shockorexplosionmay

occurifyoudigintothem.

Havethepropertyorworkareamarkedforburied

linesanddonotdiginmarkedareas.Contactyour

localmarkingserviceorutilitycompanytohavethe

propertymarked(forexample,intheUnitedStates,

call811forthenationwidemarkingservice).

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thismachineisacompacttoolcarrierintendedforusein

variousearthandmaterialsmovingactivitiesforlandscaping

andconstructionwork.Itisdesignedtooperateawidevariety

ofattachmentseachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................11

InstallingtheValveLever.........................................11

CheckingFluidLevelsandTirePressure....................11

ChargingtheBattery...............................................11

ProductOverview.........................................................12

Controls...............................................................12

Specications........................................................13

Attachments/Accessories........................................13

Operation....................................................................14

AddingFuel...........................................................14

CheckingtheEngine-OilLevel.................................15

RemovingDebrisfromtheTractionUnit...................15

CheckingtheHydraulicFluidLevel...........................15

CheckingtheTirePressure......................................16

StartingandStoppingtheEngine..............................16

DrivingtheTractionUnit........................................16

StoppingtheTractionUnit......................................17

MovingaNon-functioningTractionUnit...................17

UsingtheCylinderLocks.........................................17

UsingAttachments.................................................18

SecuringtheTractionUnitforTransport....................19

AdjustingtheThighSupport....................................19

Maintenance.................................................................20

RecommendedMaintenanceSchedule(s)......................20

PremaintenanceProcedures........................................21

Removing/InstallingtheHood.................................21

Lubrication...............................................................21

GreasingtheTractionUnit......................................21

EngineMaintenance..................................................22

ServicingtheAirCleaner.........................................22

ServicingtheCarbonCanister..................................23

ChangingtheEngineOilandFilter...........................23

ServicingtheSparkPlugs.........................................24

FuelSystemMaintenance...........................................25

ChangingtheFuelFilter..........................................25

DrainingtheFuelTanks..........................................25

ElectricalSystemMaintenance....................................26

ReplacingtheBattery..............................................26

ServicingtheBattery...............................................27

HydraulicSystemMaintenance....................................29

ReplacingtheHydraulicFilter..................................29

ChangingtheHydraulicFluid...................................29

CheckingtheHydraulicLines...................................30

Storage........................................................................31

Troubleshooting...........................................................32

Schematics...................................................................33

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafetyalertsymbol,which

means:

Caution

W ar ning

,or

Danger

—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always

followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis

theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,substantialslipresistantsafetyshoes,

andhearingprotection.Tiebacklonghairanddonot

wearjewelry.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethegascaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralbeforestartingtheengine.

Onlystarttheenginefromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf

conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and

functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,andshutofftheenginebeforeleaving

theoperator'spositionforanyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachinewhentired,ill,orunderthe

inuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif

anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,stoptheengine,andremovethe

keybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof

control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and

otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.

Failuretomaintainadequatedistancefromtrees,walls,

andotherbarriersmayresultininjuryasthetractionunit

backsupduringoperationiftheoperatorisnotattentive

tothesurroundings.Onlyoperatetheunitinareaswhere

thereissufcientclearancefortheoperatortosafely

maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom

theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Donotplaceyourfeetundertheplatform.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland

tip-overaccidents,whichcanresultinsevereinjuryordeath.

Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData(page

7),andthoseintheattachmentOperator'sManual.Seealso

theSlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.

Anemptybucketwillmaketherearofthetractionunit

theheavyend,andafullbucketwillmakethefrontofthe

tractionunittheheavyend.Mostotherattachmentswill

makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms

intheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmaketherearof

thetractionunitheavy.RefertoStabilityData(page7)to

determinewhethertheattachmentcanbesafelyremoved

ontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

terraincouldoverturnthetractionunit.Tallgrasscan

hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof

thetractionunit.Warrantymaybevoidedifusedwith

unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifawheelgoes

overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttothegroundand

chockingthewheels.

•Donottrytostabilizethetractionunitbyputtingyour

footontheground.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

stoptheengine,andremovethekey.Waitforall

movementtostopbeforeadjusting,cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorremovethesparkplugwires

beforemakinganyrepairs.Disconnectthenegative

terminalrstandthepositivelast.Reconnectpositive

rstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised

positionwiththehydrauliccylinderlock.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthetraction

unittocoolbeforestoring.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;neveruse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithina

fewhoursbyaqualiedsurgeonorgangrenemayresult.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressurelevelat

theoperator’searof93dBA,whichincludesanUncertainty

Value(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO6395.

VibrationLevel

Hand/Arm

Measuredvibrationlevelforrighthand=0.6m/s

Measuredvibrationlevelforlefthand=0.6m/s

UncertaintyValue(K)=0.3m/s

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO20643.

Wholebody

Measuredvibrationlevelforthewholebody=0.28m/s

UncertaintyValue(K)=0.14m/s

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO20643.

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover

thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully

lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou

cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.

Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD,andaSideUphillratingofC,thenyou

coulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona14°slope,aslistedinthefollowingtable.

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

Conguration

Tractionunitwithoutattachment

8°20°17°

Tractionunitwithcounterweight,withoutattachment

5°21°17°

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings

foreachslopeposition:*

25°25°20°

18°19°17°

C15°16°14°

10°10°9°

5°5°5°

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat

speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

104–6108

93-9084

1.Liftpoint

108-9732

93–6686

1.Hydraulicoil

2.ReadtheOperator's

Manual.

108-9716

1.Fast

4.Slow

2.Tractiondrive5.Attachmentspeed

3.Slow

6.Fast

98-8219

1.Fast

3.Slow

2.Throttle

94-2551

1.On3.Off

2.Choke

130-2837

1.Warning—donotcarrypassengersinthebucket.

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

Setup

InstallingtheValveLever

1.Removeanddiscardthenutsecuringtheboltandlock

washertothespeedselectorlever.

2.Securethelevertothespeedselectorvalveusingthe

boltandlockwasherasillustratedinFigure4.

Figure4

1.Speedselectorvalvelever2.Speedselectorvalve

CheckingFluidLevelsandTire

Pressure

Beforestartingtheengineforthersttime,checktheengine

oilandhydraulicuidlevelsandthetirepressure.Referto

(page)andChangingtheHydraulicFluid(page29)formore

information.

ChargingtheBattery

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

WARNING

Batteryterminalsormetaltoolscouldshortagainst

metalcomponents,causingsparks.Sparkscan

causethebatterygassestoexplode,resultingin

personalinjury.

•Whenremovingorinstallingthebattery,donot

allowthebatteryterminalstotouchanymetal

partsofthetractionunit.

•Donotallowmetaltoolstoshortbetweenthe

batteryterminalsandmetalpartsofthetraction

unit.

1.Parkthetractionunitonalevelsurface,raisetheloader

arms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Connectachargertothebattery(Figure5)andcharge

itforaminimumof1hourat6to10amps.Donot

overchargethebattery.

G003792

Figure5

1.Positivepost

3.Chargerred(+)wire

2.Negativepost

4.Chargerblack(—)wire

WARNING

Chargingthebatteryproducesgassesthatcan

explode.

Neversmokenearthebatteryandkeepsparks

andamesawayfrombattery.

4.Whenthebatteryisfullycharged,unplugthecharger

fromtheelectricaloutlet,thendisconnectthecharger

leadsfromthebatteryposts(Figure5).

ProductOverview

G005287

Figure6

1.Mountplate6.Fueltank

11.Counterweight16.Liftpoints

2.Tiltcylinder

7.Liftcylinder

12.Engine17.Handles

3.Auxiliaryhydrauliccouplers8.Towvalve13.Aircleaner

4.Loaderarms9.Wheel14.Thighsupport

5.Hood

10.Operatorplatform15.Controlpanel

Controls

Becomefamiliarwithallthecontrols(Figure7)beforeyou

starttheengineandoperatethetractionunit.

G005160

631524

789

Figure7

1.Tractioncontrollevers6.Throttlelever

2.Attachmenttiltlever

7.Chokelever

3.Loaderarmlever8.Keyswitch

4.Auxiliaryhydraulicslever

9.Hourmeter/tachometer

5.Speedselectorlever

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,has3

positions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.Release

thekeywhenenginestartsanditwillmoveautomaticallyto

therunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand

rearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokeleverforward.

Aftertheenginestarts,regulatethechoketokeeptheengine

runningsmoothly.Assoonaspossible,movethechokelever

allthewayrearward.

Note:Awarmenginerequireslittleornochoking.

TractionControlLevers

•Tomoveforward,movethetractioncontrollevers

forward.Tomoverearward,movethetractioncontrol

leversrearward.

•Togostraight,movebothtractioncontrolleversequally.

•Toturn,movetheleverlocatedonthesideyouwantto

turnbacktowardtheneutralpositionwhilekeepingthe

otherleverengaged.

Note:Thefartheryoumovethetractioncontrollevers

ineitherdirection,thefasterthetractionunitwillmove

inthatdirection.

•Tosloworstop,movethetractioncontrolleversto

neutral.

AttachmentTiltLever

Totilttheattachmentforward,slowlypushtheattachment

tiltleverforward.

Totilttheattachmentrearward,slowlypulltheattachment

tiltleverrearward.

LoaderArmLever

Tolowertheloaderarms,slowlypushtheloaderarmlever

forward.

Toraisetheloaderarms,slowlypulltheloaderarmlever

rearward.

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentinforwarddirection,slowly

pulltheauxiliaryhydraulicsleverupwardandthenrearward.

Tooperateahydraulicattachmentinreversedirection,slowly

pulltheauxiliaryhydraulicsleverupwardandthenpushit

forward.Thisisalsocalledthedetentpositionbecauseitdoes

notrequireoperatorpresence.

SpeedSelectorLever

Movethespeedselectorlevertotheforwardpositiontoset

thetractiondrive,loaderarms,andattachmenttilttohigh

speedandtheauxiliaryhydraulicstolowspeed.

Movethespeedselectorlevertotherearwardpositiontoset

theauxiliaryhydraulicstohighspeedandthetractiondrive,

loaderarms,andattachmenttilttolowspeed.

WARNING

Ifyoumovethespeedselectorleverwhilethe

tractionunitisinmotion,thetractionunitwill

eitherstopsuddenlyoracceleratequickly.Ifyou

operatethetractionunitwiththespeedselector

leverinanintermediateposition,thetractionunit

willoperateerraticallyandmaybedamaged.You

couldlosecontrolofthetractionunitandinjure

bystandersoryourself.

•Donotmovethespeedselectorleverwhenthe

tractionunitisinmotion.

•Donotoperatethetractionunitwhenthespeed

selectorisinanyintermediateposition(i.e.,

anypositionotherthanfullyforwardorfully

rearward).

HourMeter/Tachometer

Whentheengineisoff,thehourmeter/tachometerdisplays

thenumberofhoursofoperationthathavebeenloggedon

thetractionunit.Whentheengineisrunning,itdisplaysthe

speedoftheengineinrevolutionsperminute(rpm).

After50hoursandthenevery100hoursthereafter(thatisat

150,250,350,etc.)thescreendisplaysCHGOILtoremind

youtochangetheoil.Afterevery100hours,thescreen

displaysSVCtoremindyoutoperformtheothermaintenance

proceduresbasedona100,200,or400hourschedule.These

reminderscomeonstartingthreehourspriortotheservice

intervaltimeandashatregularintervalsforsixhours.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width

40.5inches(103cm)

Length

60inches(152cm)

Height

49inches(125cm)

Weight(withoutattachmentor

counterweight)

1,643lb(745.25kg)

Weightofthecounterweight165lb(75kg)

Operatingcapacity(with200lb

operator,thestandardbucket,and

withoutthecounterweight)

515lb(234kg)

Tippingcapacity(with200lboperator,

thestandardbucket,andwithoutthe

counterweight)

1,030lb(467kg)

Wheelbase

28inches(71cm)

Dumpheight(withstandardbucket)47inches(120cm)

Reach—fullyraised(withstandard

bucket)

26inches(66cm)

Heighttohingepin(narrowbucketin

standardposition)

66inches(168cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating

environmentordamagethetractionunit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil

level,removedebrisfromthetractionunit,andcheckthe

tirepressure.Also,ensurethattheareaisclearofpeople

anddebris.Youshouldalsoknowandhavemarkedthe

locationsofallutilitylines.

CAUTION

Youcouldfalloffoftheplatformandbeseriously

injuredduringoperation.

Donotmovethecontrolleversunlessyouare

standingwithbothfeetontheplatformandyour

handsareholdingthehandles.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithgasoline

lessthan30daysold;runthemachinedrybeforestoring

itformorethan30days.

Donotusefueladditivesotherthanafuel

stabilizer/conditioner.Donotusefuelstabilizers

withanalcoholbasesuchasethanol,methanol,or

isopropanol.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltanksoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltanksinsideanenclosed

trailer.

•Donotllthefueltankscompletelyfull.Add

gasolinetothefueltankuntilthelevelis1/4to

1/2inch(6to13mm)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

FillingtheFuelTank

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundthefueltankcapandremoveit.

Note:Thecapistetheredtothefueltank.

4.Addunleadedgasolinetothefueltank,untilthelevel

is1/4to1/2inch(6to13mm)belowthebottomof

thellerneck.

Important:Thisspaceinthetankallowsgasoline

toexpand.Donotllthefueltankcompletelyfull.

5.Installthefueltankcapsecurely,turningituntilitclicks.

6.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe

loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundtheoildipstick(Figure8).

Figure8

1.Oildipstick

3.Valvecover

2.Fillercap4.Metalend

4.Pulloutthedipstickandwipethemetalendclean

(Figure8).

5.Slidethedipstickfullyintothedipsticktube(Figure8).

6.Pullthedipstickoutandlookatthemetalend.

7.Iftheoillevelislow ,cleanaroundtheoilllercapand

removethecap(Figure8).

8.Slowlypouronlyenoughoilintothevalvecoverto

raisetheleveltotheF(full)mark.

Important:Donotoverllthecrankcasewithoil

becausetheenginemaybedamaged.

9.Replacethellercapanddipstick.

RemovingDebrisfromthe

TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithablockedgrass

screen,dirtyorpluggedcoolingns,and/orcooling

shroudsremovedwillresultinenginedamagefrom

overheating.

1.Parkthetractionunitonalevelsurface,raisetheloader

arms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Cleananydebrisfromthegrillbeforeeachuseand/or

duringuse,ifrequired.

4.Wipeawaydebrisfromtheaircleanerbeforeeachuse

and/orduringuse,ifrequired.

5.Cleananydebrisbuild-upontheenginewithabrush

orblowerbeforeeachuse.

Important:Itispreferabletoblowdirtout,rather

thanwashingitout.Ifwaterisused,keepitaway

fromelectricalitemsandhydraulicvalves.Do

notuseahigh-pressurewasher.High-pressure

washingcandamagetheelectricalsystemand

hydraulicvalvesordepletegrease.

6.Removeandstorethecylinderlocksandlowerthe

loaderarms.

CheckingtheHydraulicFluid

Level

ServiceInterval:Every25hours

HydraulicTankCapacity:62L(16.3USgallons)

RefertoChangingtheHydraulicFluid(page29)forhydraulic

uidspecications.

Important:Alwaysusethecorrecthydraulicuid.

Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled.

2.Parkthetractionunitonalevelsurface,raisetheloader

arms,andinstallthecylinderlocks.

3.Stoptheengine,removethekey,andallowtheengine

tocool.

4.Cleantheareaaroundthellerneckofthehydraulic

tank(Figure9).

5.Removethecapfromthellerneckandchecktheuid

levelonthedipstick(Figure9).

Theuidlevelshouldbebetweenthemarksonthe

dipstick.

Figure9

1.Fillerneckcap2.Dipstick

6.Ifthelevelislow,addenoughuidtoraiseittothe

properlevel.

7.Installthecaponthellerneck.

8.Removeandstorethecylinderlocksandlowerthe

loaderarms.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied.Checkthe

tireswhentheyarecoldtogetthemostaccuratereading.

Pressure:15-20psi

Note:Usealowertirepressure(15psi)whenoperatingin

sandysoilconditionstoprovidebettertractionintheloose

soil.

G003793

Figure10

1.Valvestem

StartingandStoppingthe

Engine

StartingtheEngine

1.Standontheplatform.

2.Ensurethattheauxiliaryhydraulicsleverisinneutral.

3.Movethechokeleverfullyforwardifyouarestartinga

coldengine.

Note:Awarmorhotenginemaynotrequirechoking.

4.Movethethrottlelevermidwaybetweenslow(turtle)

andfast(rabbit)positions.

5.Turntheignitionkeytothestartposition.Whenthe

enginesstarts,releasethekey.

Important:Donotengagethestarterformore

than10secondsatatime.Iftheenginefailsto

start,allowa30secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

burnoutthestartermotor.

6.Aftertheenginestarts,graduallymovethechoke

rearward.Iftheenginestallsorhesitates,movethe

chokeforwardagainuntiltheenginewarmsup.

7.Movethethrottlelevertodesiredsetting.

Important:Ifyouruntheengineathighspeeds

whenthehydraulicsystemiscold(i.e.,whenthe

ambientairtemperatureisnearfreezingorlower),

hydraulicsystemdamagecouldoccur.When

startingtheengineincoldconditions,allowthe

enginetoruninthemiddlethrottlepositionfor

2to5minutesbeforemovingthethrottletofast

(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,store

thetractionunitinagaragetokeepitwarmerandaid

instarting.

StoppingtheEngine

1.Movethethrottlelever3/4ofthewaytotheFast

position.

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardorishot,

letitrunforaminutebeforeturningtheignitionkey

off.Thishelpscooltheenginebeforeitisstopped.In

anemergency,theenginemaybestoppedimmediately.

DrivingtheTractionUnit

Thethrottlecontrolregulatestheenginespeedasmeasured

inrpm(revolutionsperminute).Placethethrottleleverinthe

fast(rabbit)positionforbestperformance.

Note:Thethrottlepositioncanbeutilizedtooperateat

slowerspeeds.

Todrivethetractionunit,completethefollowingactionsas

necessary:

•Tomoveforward,movethetractioncontrollevers

forward.

•Tomoverearward,movethetractioncontrollevers

rearward.

•Togostraight,movebothtractioncontrolleversequally.

•Toturn,movetheleverlocatedonthesideyouwantto

turntowardtheneutralpositionwhilekeepingtheother

leverengaged.

•Tosloworstop,movethetractioncontrolleversto

neutral.

Note:Thefartheryoumovethetractioncontrolleversin

eitherdirection,thefasterthetractionunitwillmoveinthat

direction.

StoppingtheTractionUnit

Tostopthetractionunit,movethetractioncontrolleversto

neutral,movethethrottlelevertoslow(turtle),lowerloader

armstotheground,andstoptheengine.Removethekey.

CAUTION

Achildoruntrainedbystandercouldattemptto

operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleavingthe

tractionunit,evenifjustforafewseconds.

MovingaNon-functioning

TractionUnit

Important:Donottoworpullthemachinewithoutrst

openingthetowvalves,oryouwilldamagethehydraulic

system.

1.Shutofftheengine.

2.Removetheplugcoveringeachtowvalve,located

undereachfueltank(Figure11).

Figure11

3.Loosenthejamnutoneachtowvalve.

4.Turneachvalvecounterclockwise1turnwithahex

wrenchtoopenthem.

5.Towthetractionunitasrequired.

Important:Donotexceed3mphwhentowing.

6.Whenyouhaverepairedthetractionunit,closethe

towvalvesandtightenthejamnuts.

Important:Donotovertightenthetowvalves.

7.Replacetheplugs.

UsingtheCylinderLocks

WARNING

Theloaderarmsmaylowerwhenintheraised

positioncrushinganyoneunderthem.

Installthecylinderlocksbeforeperforming

maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Positionaloaderarmcylinderlockovereachlift

cylinderrod(Figure12).

5.Secureeachloaderarmcylinderlockwithaclevispin

andcotterpin(Figure12).

Figure12

1.Cylinderlock4.Clevispin

2.Liftcylinder5.Liftcylinderrod

3.Hairpincotter

6.Withtheengineoff,lowertheloaderarms.

Removing/StoringtheCylinderLock

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removetheclevispinandcotterpinsecuringeach

cylinderlock.

5.Removethecylinderlocks.

6.Lowertheloaderarms.

7.Installthecylinderlocksoverthehydraulichosesand

securethemwiththeclevispinsandcotterpins(Figure

13).

Figure13

1.Hydraulichoses3.Hairpincotter

2.Cylinderlocks4.Clevispin

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating

characteristicsofthetractionunit.Thewarrantyofthe

tractionunitmaybevoidedifusedwithunapproved

attachments.

Important:Beforeinstallingtheattachment,ensure

thatthemountplatesarefreeofanydirtordebrisand

thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,

greasethem.

1.Positiontheattachmentonalevelsurfacewithenough

spacebehindittoaccommodatethetractionunit.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe

attachmentreceiverplate(Figure14).

Figure14

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemountplate

atthesametime.

Important:Theattachmentshouldberaised

enoughtocleartheground,andthemountplate

shouldbetiltedallthewayback.

6.Stoptheengine.

7.Engagethequickattachpins,ensuringthattheyare

fullyseatedinthemountplate(Figure15).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnotfully

alignedwiththeholesintheattachmentreceiver

plate.Checkthereceiverplateandcleanitif

necessary.

G012584

Figure15

1.Quickattachpins(shown

inengagedposition)

3.Engagedposition

2.Disengagedposition

WARNING

Ifyoudonotfullyseatthequickattachpins

throughtheattachmentmountplate,the

attachmentcouldfalloffofthetractionunit,

crushingyouorbystanders.

Ensurethatyourquickattachpinsarefully

seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

Iftheattachmentrequireshydraulicsforoperation,connect

thehydraulichosesasfollows:

1.Stoptheengine.

2.Movetheauxiliaryhydraulicsleverforward,backward,

andbacktoneutraltorelievepressureatthehydraulic

couplers.

3.Movetheauxiliaryhydraulicsleverforwardintothe

detentposition.

4.Removetheprotectivecoversfromthehydraulic

couplersonthetractionunit.

5.Ensurethatallforeignmatteriscleanedfromthe

hydraulicconnectors.

6.Pushtheattachmentmaleconnectorintothefemale

connectoronthetractionunit.

Note:Whenyouconnecttheattachmentmale

connectorrst,youwillrelieveanypressurebuiltupin

theattachment.

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthatejecthigh

pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks,neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponentsyoumaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthetractionunittocoolbefore

touchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

7.Pushtheattachmentfemaleconnectorintothemale

connectoronthetractionunit.

8.Conrmthattheconnectionissecurebypullingon

thehoses.

9.Movetheauxiliaryhydraulicslevertoneutral.

RemovinganAttachment

1.Lowertheattachmenttotheground.

2.Stoptheengine.

3.Disengagethequickattachpinsbyturningthemto

theoutside.

4.Iftheattachmentuseshydraulics,movetheauxiliary

hydraulicsleverforward,backward,andbacktoneutral

torelievepressureatthehydrauliccouplers.

5.Iftheattachmentuseshydraulics,slidethecollarback

onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystemcontamination

duringstorage.

6.Installtheprotectivecoversontothehydrauliccouplers

onthetractionunit.

7.Starttheengine,tiltthemountplateforward,andback

thetractionunitawayfromtheattachment.

SecuringtheTractionUnitfor

Transport

Whentransportingthetractionunitonatrailer,alwaysuse

thefollowingprocedure:

Important:Donotoperateordrivethetractionunit

onroadways.

1.Lowertheloaderarms.

2.Stoptheengine.

3.Securethetractionunittothetrailerwithchainsor

strapsusingthetie-down/liftloops(Figure6)tosecure

therearofthetractionunitandtheloaderarms/mount

platetosecurethefrontofthetractionunit.

AdjustingtheThighSupport

Toadjustthethighsupport(Figure16),loosentheknobs

andraiseorlowerthesupportpadtothedesiredheight.You

canalsoobtainadditionaladjustmentbylooseningthenut

securingthepadtotheadjustmentplate,movingtheplate

upordownasneeded.Tightenallfastenerssecurelywhen

nished.

G006054

Figure16

1.Thighsupportbracket

4.Knobandatwasher

2.Adjustmentplate

5.Carriagebolt

3.Thighsupportpad

6.Locknutandatwasher

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst8hours

•Replacethehydrauliclter.

•T orquethewheellugnutsto50ft-lb(68N-m).

Aftertherst50hours

•Changetheengineoilandlter.

Beforeeachuseordaily

•Checktheengineoillevel.

•Removedebrisfromthetractionunit.

•Checkthetirepressure.

•Greasethetractionunit.(Greaseimmediatelyaftereverywashing)

•Checkforloosefasteners.

Every25hours

•Checkthehydraulicuidlevel.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,weather,andchemicaldeterioration.

Every100hours

•Changetheengineoilandlter.(Servicemorefrequentlyifconditionsareextremely

dustyorsandy.)

•Checkthebatteryelectrolytelevel(replacementbatteryonly).

•Checkthebatterycableconnections.

•T orquethewheellugnutsto50ft-lb(68N-m).

Every200hours

•Replacetheprimarylter.(Servicemorefrequentlyifconditionsareextremely

dustyorsandy.)

•Replacethecarboncanisterairlter.(Servicemorefrequentlyifconditionsare

extremelydustyorsandy.)

•Replacethecarboncanisterpurge-linelter.(Servicemorefrequentlywhenusing

thevibratoryplowattachment.)

•Checkthesparkplugs.

Every400hours

•Replacethehydrauliclter.

Every1,500hours

•Replaceallmovinghydraulichoses.

Yearly

•Replacethesafety(secondary)airlter.(Servicemorefrequentlyifconditionsare

extremelydustyorsandy.)

•Changethefuellter.

•Changethehydraulicuid.

Yearlyorbeforestorage

•T ouchupchippedpaint

Important:Refertoyour

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure

youorotherbystanders.

Removethekeyfromtheignitionanddisconnectthewiresfromthesparkplugsbeforeyoudoany

maintenance.Setthewiresasidesothattheydonotaccidentallycontactthesparkplugs.

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