Kuschall Champion User manual

Kuschall
Brand
Kuschall
Model
Champion
Type
User manual
Küschall®Champion
enActivewheelchair
ServiceManual
PROVIDER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.
©2019InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare
Corporationoritssubsidiariesunlessotherwisenoted.
Contents
1General.........................................4
1.1Introduction..................................4
1.2SymbolsinThisManual..........................4
2Safety..........................................5
2.1GeneralSafetyInformation.......................5
2.2Personalsafetyinformation.......................5
2.3Generalrepairinformation.......................5
3ProductOverview.................................7
3.1Mainpartsofthewheelchair.....................7
3.2Dimensions...................................7
4Servicing........................................8
4.1Inspectionchecklist.............................8
4.2Spareparts...................................8
5Reconditioning....................................9
5.1Cleaning.....................................9
5.2Disinfection...................................9
5.3Materials....................................9
5.4Reconditioningscheme..........................10
6Instructions......................................11
6.1Frameoverview...............................12
6.1.1Replacingtheframe..........................12
6.1.2Replacingthefoldingfrontframe(SKoption).......12
6.2Seat........................................13
6.2.1Adjustingthefrontseat-to-oorheight(FSTF).......13
6.2.2Adjustingtherearseat-to-oorheight(RSTF).......17
6.2.3Replacingtheseatcover......................17
6.3Adjustingthefoldingmechanism...................18
6.4Backrest.....................................19
6.4.1Tensionadjustablebackrest....................19
6.4.2Backrestheight(BH).........................21
6.4.3Backrestangle(BA)..........................22
6.4.4Pushhandles/telescopictubes.................22
6.4.5Installingthestabilisationbar...................25
6.5Footrests.....................................26
6.5.1Replacingthefootrest........................27
6.5.2Replacingthefootplate.......................27
6.5.3Turningthefootplate........................27
6.5.4Adjustingthefootplateangle..................28
6.6Sideparts.....................................29
6.6.1Installingtheclothes-guard....................29
6.6.2Installingthemudguard.......................31
6.6.3Installing/adjustingthesiderest.................32
6.6.4Installingthetubulararmrest...................32
6.7Castors......................................33
6.7.1Replacingthecastorwheel.....................33
6.7.2Replacingthecastorfork......................33
6.7.3Checkingandadjustingthecastorangle...........34
6.7.4Checkingandadjustingthedriftangle............34
6.7.5Installing/shiftingthecastorforksupporteronthe
frame....................................35
6.8Rearwheels..................................35
6.8.1Repositioningtherearwheels..................35
6.8.2Wheelcamber,adaptersleeves.................35
6.8.3Adjustingtheremovableaxle...................36
6.8.4Installingdistancesleevesforrearwheels..........36
6.8.5Adapterplate—Adjustingthefoldingunit/
Installingtheadapterplate....................36
6.8.6Repairingorchanginganinnertube..............37
6.8.7Replacingasolidtire.........................37
6.8.8Replacingrearwheelspokes...................37
6.9Parkingbrakes.................................38
6.9.1Installingtheparkingbrake....................38
6.9.2Adjustingtheparkingbrake....................38
6.10OptionsandAccessories........................39
6.10.1Installingtheantitipper......................39
6.10.2Installingthetipperaidand/orcaneholder.......40
6.10.3Installingtheposturebelt.....................41
6.10.4Installingthepositioningbelt..................41
Küschall®Champion
1General
1.1Introduction
Thisdocumentcontainsimportantinformationaboutassembly,adjustmentandadvancedmaintenanceoftheproduct.
Toensuresafetywhenhandlingtheproduct,readthisdocumentandtheusermanualcarefullyandfollowthesafety
instructions.
FindtheusermanualonInvacare’swebsiteorcontactyourInvacarerepresentative.Seeaddressesattheendofthis
document.
Invacarereservestherighttoalterproductspecicationswithoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethelatestversion.YoundthelatestversionasaPDFontheInvacare
website.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexampleproductsafetynoticesandproductrecalls,contactyourInvacare
representative.Seeaddressesattheendofthisdocument.
1.2SymbolsinThisManual
Symbolsandsignalwordsareusedinthismanualandapplytohazardsorunsafepracticeswhichcouldresultinpersonal
injuryorpropertydamage.Seetheinformationbelowfordenitionsofthesignalwords.
WARNING
Indicatesahazardoussituationthatcouldresultinseriousinjuryordeathifitisnotavoided.
CAUTION
Indicatesahazardoussituationthatcouldresultinminororslightinjuryifitisnotavoided.
IMPORTANT
Indicatesahazardoussituationthatcouldresultindamagetopropertyifitisnotavoided.
Tips
Givesusefultips,recommendationsandinformationforefcient,trouble-freeuse.
Tools
Identiesrequiredtools,componentsanditemswhichareneededtocarryoutcertainwork.
4
1659360-B
Safety
2Safety
2.1GeneralSafetyInformation
WARNING!
Riskofinjuryordamagetoproperty
–Theproceduresinthismanualmustonlybeperformedbyaqualiedtechnician.
–Useonlyoriginalaccessoriesandspareparts.
–Donothandlethisproductoranyavailableoptionalequipmentwithoutrstcompletelyreadingand
understandingtheseinstructionsandanyadditionalinstructionalmaterialsuchasusermanuals,installation
manualsorinstructionsheetssuppliedwiththisproductoroptionalequipment.
–Aftereachassembly,checkthatallttingsareproperlytightenedandthatallpartshavethecorrectfunction.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbeforeservicing.
IMPORTANT!
Assemblyofaccessoriesmightnotbedescribedinthisservicemanual.Refertothemanual,deliveredwith
theaccessory.
–AdditionalmanualscanbeorderedfromInvacare.Seeaddressesattheendofthisdocument.
–Duetoregionaldifferences,refertoyourlocalInvacarecatalogorwebsiteforavailableaccessoriesorcontact
yourlocalInvacarerepresentative.Seeaddressesattheendofthisdocument.
IMPORTANT!
Somereplacementpartsareonlyavailableasakit.Alwaysusethecompletenewkitwhenreplacingapart.
–SparepartscanbeorderedfromInvacare.RefertoyourlocalInvacarewebsitetoaccesstheelectronic
sparepartscatalogue(ESPC).
IMPORTANT!
Refertotheusermanualofthisproductforinformationon
–Technicaldata
–Productcomponents
–Labels
–Additionalsafetyinstructions
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
2.2Personalsafetyinformation
Thesesafetyinstructionsareintendedtohelpavoidaccidentsduringworkandmustbeobservedunderallcircumstances.
Allemployeescomingintocontactwithcontaminatedproductsmustregularlyconsultacompanydoctor.Workclothing
andpersonalprotectiveequipmentmustbeavailableinnecessaryquantitiesandbeinpropercondition.Reliablehand
andsurfacedisinfectionmustbeensured.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbeforecarryingoutrepairs.
2.3Generalrepairinformation
Repairsrequireahighlevelofexpertise.Theseassemblyinstructionsthereforebreakdownthevarioustasksinto
3categories:
Requirement
Symbol
Easy–technicalunderstandingrequired
■□□
Medium–technicalknowledgerequired
■■□
Difcult–technicalknowledgeandexpertiseinassemblingrequired
■■■
Therequiredtoolsandtheirsizesarelistedbeforetheinstructions.
1659360-B5
Küschall®Champion
IMPORTANT!
–Ifpossible,continuetousetheoldidenticationlabel;ifthisisnotpossible,thenewidenticationlabelmust
containthesameinformationandtheoldserialnumber.(Replacementofsparepartswithserialnumbers).
–Whencomponentsarereplaceditisnecessarytoensurethetraceabilityofthecomponentsreplaced.
–Ifscrewswiththreadlockerareloosened,thesemustbereplacedwithnewscrewswiththreadlocker.
Alternatively,newthreadlockermustbeapplied.
–Ifscrewswithcirclipringsareloosened,thesemustbereplacedwithnewones.
–Partsthatbecomedamagedduringremovalmustbereplacedwithnewones.
–Allboltsmustbetightenedwiththetorquespeciedinthefollowinginstructions.
Fasteningwithhexagonsocketbolts
Hexagonsocketboltsarenotdesignedtowithstandan
excessiveapplicationofforce.Whentighteningorundoing
ahexagonsocketbolt,forceshouldbeappliedtothenut
whereverpossibletoavoiddamagingthebolt.
Tighteningandundoing
Turnthenutusingasocketspanner(onlyuseanopen-end
spannerifthereisinsufcientspace),usingtheAllenkey
simplytostoptheboltturning.
Tighteningandundoingwhennonutispresent
Ifahexagonsocketboltisscreweddirectlyintoathread,
theboltmustbetightenedusingtheAllenkey.
EnsurethattheAllenkeyisofgoodqualityandnotworn.
61659360-B
ProductOverview
3ProductOverview
3.1Mainpartsofthewheelchair
ABackrest
BClothes-guard
CSeatwithcushion
DFrame
EFootrest
FCastorforkwithcastorwheel
GParkingbrake
HRearwheelwithhandrimandquick-releaseaxle
IFoldingmechanism
3.2Dimensions
A
Seatdepth(SD)
340–480mm,inincrementsof20mm
B
Backrestangle(BA)
76°/80,5°/85°/89,5°/94°
C
Lowerleglength
(LLL)
320–500mm,inincrementsof10mm
D
Frontseat-to-oor
height(FSTF)
450–540mm,steplessadjustable
E
Rearseat-to-oor
height(RSTF)
390–490mm,steplessadjustable
F
Backrestheight
(BH)
300–465mm,inincrementsof15mm
G
Totallength(TL)
75°:approx.825–1190mm
90°:approx.775–1140mm
H
Seatwidth(SW)
360–480mm,inincrementsof20mm
I
Totalwidth(TW)
Totalwidth,folded
Seatwidthplus160–240mm
approx.280–340mm
J
Totalheight(TH)
690–955mm
1659360-B
7
Küschall®Champion
4Servicing
4.1Inspectionchecklist
Generalinspection
☺☹
Istheproductingoodconditionandisitcomplete(productandaccessories)?
☐☐
Istheproductfreefromdamageorweaknessesofanykind?
☐☐
Doestheproductoperatecorrectlyundernominalload?
☐☐
Istheproductfullyfunctionalinaccordancewiththeusermanual?
☐☐
Eradicationoffaults
☺☹
Haveallthefaultsfoundbeeneliminatedandhavefaultycomponentsbeenreplaced?
☐☐
Areallscrews/boltsrmlyttedandistheproductsecurelyassembled?
☐☐
Completionofchecks
☺☹
Istheproducttechnicallyandfunctionallysafe?
☐☐
Hastheproductbeencleanedanddisinfected?
☐☐
Istheidenticationlabeleasilyreadableandisitsecurelymountedontheproduct?
☐☐
Istheproductaccompaniedbythelatestrevisionoftheusermanual?
☐☐
4.2Spareparts
WARNING!
Originalsparepartsmustbeusedinallrepairs.Otherwisethewarrantyandproductdeclarationofconformity
shallberenderedinvalid.
AllsparepartsmustbeobtainedfromtheInvacarecustomerservicedepartment.Anelectronicsparepartscatalogue
canbefoundonyourlocalInvacarewebsite.
WARNING!
Riskofinjuryduetodamagedorwornparts
Somereplacementpartsareonlyavailableasakit.
–Alwaysusethecompletenewkitwhenreplacingapart.
81659360-B
Reconditioning
5Reconditioning
5.1Cleaning
IMPORTANT!
–Theproductdoesnottoleratecleaninginautomaticwashingplants,withhigh-pressurecleaningequipmentor
steam.
IMPORTANT!
Dirt,sandandseawatercandamagethebearingsandsteelpartscanrustifthesurfaceisdamaged.
–Onlyexposethewheelchairtosandandseawaterforshortperiodsandcleanitaftereverytriptothebeach.
–Ifthewheelchairisdirty,wipeoffthedirtassoonaspossiblewithadampclothanddryitcarefully.
1.Removeanyaccessoriestted(onlyaccessorieswhichdonotrequiretools).
2.Wipedowntheindividualpartsusingaclothorsoftbrush,ordinaryhouseholdcleaningagents(pH=6-8)and
warmwater .
3.Rinsethepartswithwarmwater .
4.Thoroughlydrythepartswithadrycloth.
Carpolishandsoftwaxcanbeusedonpaintedmetalsurfacestoremoveabrasionsandrestoregloss.
Cleaningupholstery
Forcleaningupholsteryrefertotheinstructionsonthelabelsoftheseat,cushionandbackrestcover .
5.2Disinfection
Informationonrecommendeddisinfectantsandmethodscanbefoundonhttps://vah-online.de/en/for-users.
1.Wipedownallgenerallyaccessiblesurfaceswithasoftclothandordinaryhouseholddisinfectant.
2.Allowtheproducttoair-dry.
5.3Materials
ThecomponentsusedtomanufactureKüschall®wheelchairsconsistoffollowingmaterials:
FrametubesAluminum
BackresttubesAluminum
FoldingmechanismAluminum
Seatcover/BackrestcoverPA/PE/PVC
Pushhandles
Steel/Aluminum/TPE
Clothesguard/Mudguard
CarbonFiberorPlastic
CastorforksAluminum
Legrest
Aluminum
Footrest
CarbonFiberorPlastic
Supportingparts/AttachmentsSteel/Aluminum
ScrewsandboltsSteel
Allcomponentshaveeitheraprotectivecoatingorarecorrosionresistant.
1659360-B9
Küschall®Champion
5.4Reconditioningscheme
Thefollowingitemsmustbereviewedandcheckedwhenreconditioningisrequired:
Symptoms
FaultsSolution
Incorrecttyrepressureonone
rearwheel
Correcttyrepressure,seeusermanual Thewheelchairdoesnot
travelinastraightline
Oneormorespokesbroken
Replacebrokenspoke(s)
Spokestightenedunevenly
Tightenloosespoke(s)
Castorwheelbearingsaredirtyor
damaged
Cleanorreplacethebearingsorthecompletecastor
wheel6.7.1Replacingthecastorwheel,page33
SupportbearingsinforksfaultyReplacethesupportbearings,see6.7.2Replacingthe
castorfork,page33
Castorordriftangle,leftand
right,uneven
Bearingblockofcastorforkisnot
vertical
Adjustthecastoranddriftangle,see6.7.3Checkingand
adjustingthecastorangle,page34and6.7.4Checking
andadjustingthedriftangle,page34
Castorwheelsnotsettothesame
height
Positionthefrontwheelsinsuchawaythattheytouch
thegroundatthesametime,see6.7.5Installing/shifting
thecastorforksupporterontheframe,page35
Rearwheelsnotparalleloraxles
notaligned
Adjusttheprestressloadonthefoldingmechanism
and/orthetrail,see6.3Adjustingthefoldingmechanism,
page18
Rearwheelsaremountedtoofar
forwards
Mounttherearwheelsfurtherback,see6.8.1
Repositioningtherearwheels,page35
Thewheelchairtipstoo
easily
Backrestangletoolarge
Reducebackrestangle,see6.4.3Backrestangle(BA),
page22
Mounttheadapterplateloweronthesideprole,
see6.8.5Adapterplate—Adjustingthefoldingunit/
Installingtheadapterplate,page36
Seatangletoolarge
Installasmallercastorfork,see6.7.2Replacingthe
castorfork,page33
Incorrecttyrepressureinoneor
bothreartyres
Correcttyrepressure,seeusermanual Theparkingbrakes
aregrippingpoorlyor
asymmetrically
BrakesettingincorrectCorrectbrakesetting,see6.9.2Adjustingtheparking
brake,page38
Incorrecttyrepressureinoneor
bothrearwheels
Correcttyrepressure,seeusermanual Therollingresistanceis
veryhigh
RearwheelsnotparallelMakerearwheelsparallel,see6.8.2Wheelcamber,
adaptersleeves,page35
BearingsaredirtyorfaultyReplacethebearings,see6.7.1Replacingthecastor
wheel,page33
Toolittletensionontheclevispin
housing
Tightenthenutonthecastorforkslightly,see6.7.2
Replacingthecastorfork,page33
Thecastorswobblewhen
movingfast
CastorwheeliswornoutReplacethecastorwheel,see6.7.1Replacingthecastor
wheel,page33
Thecastorwheelisstiff
orstuck
BearingsaredirtyorfaultyReplacethebearings,see6.7.1Replacingthecastor
wheel,page33
Thewheelchairisvery
difculttounfold
ThebackrestcoveristootightLoosenthetopmosthookandloopbandofthebackrest
coveralittle,seeusermanual
Thefoldingmechanismisnot
properlyclosed
Checkfoldingmechanismandremovedirtifnecessary Handlingseemsimprecise
FoldingmechanismismisalignedRealignthefoldingmechanism,see6.3Adjustingthe
foldingmechanism,page18
101659360-B
Instructions
6Instructions
1659360-B
11
Küschall®Champion
6.1Frameoverview
TheKüschall®Championframeismadefromaluminum.Thereareframeanglesof75°and85°available.
6.1.1Replacingtheframe
Allenkey(5mm)/Socketspanner(10)
■■□
1.Loosenandremovebolts,nutsandwashersB.
2.PulltheframeCoutofthesidesupportersA.
3.Replacetheframewithanewone.
4.Reinsertandtightenbolts,nutsandwashersB.
B=13Nm
6.1.2Replacingthefoldingfrontframe(SKoption)
Allenkey(4mm/5mm),mountinggrease
■■□
1.LightlygreaselockingpinCandspringD.
2.Placethespringandlockingpinintotheinnerholeof
thelowerframejointA.
3.Pressthelockingpinagainstthespringandalignthe
holeoflockingpinwiththeoblongholeofthelower
framejoint.
4.MountthepressbuttonFusingscrewJthroughthe
oblongholeintothethreadofthelockingpin.
IMPORTANT!
–Makesurethatthepressbuttonismountedintothe
oblongholefreeofplayandalsomovableagainst
thespring.
5.LightlygreasethejointaxleE.
6.AligntheholeofthelowerframejointAwiththe
holeoftheupperframejointB,inserttheaxlejoint
andscrewbothpartstogetherusingscrewsHand
washersI.Tightenasmuchaspossiblewithoutlimiting
movementbetweenAandB.
IMPORTANT!
–Makesurethattheassemblyisfreeofplayandalso
axiallymovablewithouteffort.
IMPORTANT!
Riskofdamagetotheassemblypart
TheassemblyholeforthegrubscrewGinthelower
framejointisslightlyangledupwards.
–Observethecorrectangleoftheassemblyholethread
whilescrewinginthegrubscrew.
7.PushdownbuttonFagainstthespringandscrewthe
grubscrewGintotheadjustmentholeofthelower
framejoint.
8.Adjustthegrubscrewtothepositionthattheframe
jointengagessecurelyandhasnoplay.
9.Carryoutthesamesettingsonbothsides.
0
0
F
12
1659360-B
Instructions
6.2Seat
6.2.1Adjustingthefrontseat-to-oorheight(FSTF)
Thefollowingpossibilitiesareavailabletoadjustthefrontseat-to-oorheight(FSTF):
•Replacethecastorwheelwithalargerorsmallerone,seechapter6.7.1Replacingthecastorwheel,page33.
•Replacethecastorforkwithalargerorsmallerone,seechapter6.7.2Replacingthecastorfork,page33.
•Movethesidesupportontheframe,seechapter6.8.1Repositioningtherearwheels,page35.
Adjustingthefrontseatheightchangestheseatangle.Itmaybenecessarytoadjusttherearseatheight
correspondingly.
Ensurethattherearwheelsareparallelafterchangingthefrontseatheight.Ifrequired,theymustbereadjusted,
seechapter6.8.2Wheelcamber,adaptersleeves,page35.
Afteradjustingthefrontseatheighttheverticalityofthecastorpinsneedstobecheckedandadjusted,ifnecessary.See
6.7.4Checkingandadjustingthedriftangle,page34.
A
B
C
D
E
F
G
H
x[mm]:Distancefromcastorsupportertotheendofthe
frametube.Seethefollowingtable.
FourcastorforksavailablewithmountingpositionsA–
H.Seethefollowingtable.
Frontseatheight(FSTF)perframetype,castorforkandcastorwheels
Frametype
Frame75°longFrame75°short
Seatdepth
(SD)[mm]
340–380
(1)
400–480340–380
(1)
400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]
Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
540490
——
F/26
—
F/23E/23
——————
540480
——
G/33
—
G/33F/33
——————
540470
——
G/27
—
G/30F/30
——————
530490
—
F/29E/29F/24E/24D/24
——————
530480
—
F/23E/23G/34F/34E/34
——————
530470
—
G/30F/31G/30F/30E/30
——————
530460
—
G/26F/25G/27F/28E/28
——————
520490
F/30E/30D/30E/24D/24C/24
——————
520480
F/26E/26D/26F/34E/34D/34
——————
520470
G/34F/34E/34F/31E/31D/31
——————
520460
G/28F/28E/28G/28E/28D/28
——————
520450
G/26G/35F/35F/25E/25D/25
——————
510490
E/32D/32C/32D/23C/23B/23
—————
F/26
510480
E/28D/28C/28E/34D/34C/34
—————
F/24
510470
E/23D/23C/23E/31D/31C/31
—————
G/35
510460
F/32E/32D/32E/28D/28C/28
—————
G/32
1659360-B13
Küschall®Champion
Frametype
Frame75°longFrame75°short
Seatdepth
(SD)[mm]
340–380
(1)
400–480340–380
(1)
400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]
Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
510450
F/26E/26D/26E/26D/26C/26
—————
G/30
510440
G/33F/33E/33F/35E/35D/35
—————
G/26
500490
D/34C/34B/34C/23B/23B/37
——
E/23
—
F/25E/25
500480
D/30C/30B/30D/34C/34B/35
——
F/33
—
F/23E/23
500470
D/26C/26B/26D/31C/31B/32
——
F/29
—
G/34F/34
500460
E/33D/33C/33D/28C/28B/29
——
F/25
—
G/32F/32
500450
E/29D/29C/29D/26C/26B/26
——
G/33
—
G/30F/30
500440
E/23D/23C/23D/23C/23B/23
——
G/28
—
G/28F/28
500430
F/31E/31D/31E/33D/33C/33
——
G/26
—
G/26F/25
490490
C/35B/34B/48C/35B/34B/50
—
E/24D/24F/24E/24D/24
490480
C/31B/30B/45C/33B/32B/48
—
F/34E/34F/23E/23D/23
490470
C/27B/27B/41C/31B/30B/46
—
F/30E/30G/34F/34E/34
490460
C/23B/23B/36C/29B/28B/43
—
F/26E/26G/32F/32E/32
490450
D/31C/31B/31C/27B/27B/40
—
G/35F/35G/30F/30E/30
490440
D/26C/26B/26C/23B/23B/37
—
G/30F/31G/27F/27E/27
490430
E/33D/33C/33D/33C/33B/34
—
G/26F/26G/26F/25E/25
490420
E/28D/28C/28D/30C/30B/31
—
G/26G/34G/26G/35F/35
480480
B/33A/32B/58B/33A/32B/61F/34E/34D/34F/34E/34D/34
480470
B/29A/28B/55B/31A/30B/59F/31E/31D/31F/33E/33D/33
480460
B/25A/24B/51B/28A/28B/57F/28E/28D/28F/31E/31D/31
480450
C/33B/32B/47B/27A/26B/54F/24E/24D/24F/29E/29D/29
480440
C/29B/29B/42B/24A/23B/52G/32F/32E/32F/27E/27D/27
480430
C/23B/23B/37C/35B/33B/49G/28F/28E/28F/25F/25D/25
480420
D/31C/31B/31C/32B/29B/45G/26F/23E/23G/35F/35E/35
480410
D/25C/25B/25C/30B/28B/42G/26G/32F/32G/32F/32E/32
470470
A/31A/42B/69A/31A/43B/72E/32D/32C/32E/32D/32C/32
470460
A/26A/38B/65A/29A/41B/70E/28D/28C/28E/30D/30C/30
470450
B/35A/34B/62A/27A/39B/68E/25D/25C/25E/29D/29C/29
470440
B/30A/30B/58A/24A/37B/66F/34E/34D/34E/27D/27C/27
470430
B/26A/25B/53B/34A/34B/63F/30E/30D/30E/25D/25C/25
470420
C/34B/33B/48B/31A/31B/60F/25E/25D/25F/35E/35D/35
470410
C/28B/28B/42B/28A/28B/56G/33F/33E/33F/32E/32D/32
470400
B/35C/35B/36B/25A/24B/53G/27F/29E/29F/29E/29D/29
460460
A/41A/52B/79A/41A/54B/83D/29C/29B/29D/30C/30B/29
460450
A/37A/49B/76A/39A/52B/81D/26C/26B/26D/28C/28B/28
460440
A/33A/45B/72A/37A/50B/79E/35D/35C/35D/26C/26B/26
460430
A/28A/41B/68A/35A/48B/77E/31D/31C/31D/24C/24B/24
14
1659360-B
Instructions
Frametype
Frame75°longFrame75°short
Seatdepth
(SD)[mm]
340–380
(1)
400–480340–380
(1)
400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]
Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
460420
A/23A/36B/64A/32A/45B/74E/27D/27C/27E/35D/35C/35
460410
B/32A/31B/59A/29A/42B/71E/23D/23C/23E/32D/32C/32
460400
B/26A/25B/54A/26A/39B/68F/31E/31D/31E/30D/30C/30
460390
C/33B/33B/48B/35A/35B/64F/26E/26D/26E/28D/28C/28
450450
A/52A/63B/90A/52A/65B/94C/27B/26B/40C/27B/26B/39
450440
A/47A/59B/86A/50A/63B/92C/23B/23B/36C/25B/25B/38
450430
A/43A/55B/83A/48A/61B/90D/33C/33B/33C/23B/23B/36
450420
A/39A/51B/79A/46A/59B/87D/29C/29B/29D/34C/34B/34
450410
A/34A/47B/75A/43A/56B/84D/25C/25B/25D/32C/32B/32
450400
A/29A/42B/70A/40A/53B/81E/33D/33C/33D/30C/30B/29
450390
A/23A/36B/65A/37A/49B/78E/29D/29C/29D/28C/28B/28
Frametype
Frame90°longFrame90°short
Seatdepth
(SD)[mm]
340–380
(1)
400–480340–380
(1)
400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]
Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
540490
——
E/23
—
F/32D/32
——————
540480
——
F/31
—
F/30D/30
——————
540470
——
F/27
—
F/28E/28
——————
540460
——
E/29
—
F/25E/25
——————
540450
——
G/31
—
G/35F/35
——————
540440
——
G/29
—
G/32F/32
——————
530490
—
E/24D/24F/31E/31D/31
——————
530480
—
F/32E/32F/29E/29D/29
——————
530470
—
F/29E/29F/27E/27D/27
——————
530460
—
F/24E/24F/25E/25D/25
——————
530450
—
G/32F/32G/35F/35E/35
——————
530440
—
G/29F/27G/33F/33E/33
——————
530430
—
G/29G/34G/30F/30E/30
——————
520490
E/25D/25C/25E/30D/30C/30
——————
520480
F/34E/34D/34E/28D/28C/28
——————
520470
F/30E/30D/30E/27D/27C/27
——————
520460
F/26E/26D/26E/25D/25C/25
——————
520450
G/35F/35E/35F/35E/35D/35
——————
520440
G/31F/30E/30F/33E/33D/33
——————
520430
G/29F/25E/25F/30E/30D/30
——————
1659360-B15
Küschall®Champion
Frametype
Frame90°longFrame90°short
Seatdepth
(SD)[mm]
340–380
(1)
400–480340–380
(1)
400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]
Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
520420
G/29G/31F/32F/27E/27D/27
——————
510480
E/35D/35C/35D/27C/27B/27
—————
F/33
510470
E/32D/32C/32D/26C/26B/26
—————
F/32
510460
E/28D/28C/28D/24C/24B/24
—————
F/30
510450
E/24D/24C/24E/35D/35C/35
—————
F/29
510440
F/32E/32D/32E/33D/33C/33
—————
F/27
510430
F/27E/27D/27E/31D/31C/31
—————
F/25
510420
G/35F/35E/35E/28D/28C/28
—————
G/35
510410
G/29F/27E/27E/27D/27C/27
—————
G/33
500470
D/33C/33B/32C/25B/25B/37
——
E/25
—
F/31E/31
500460
D/29C/29B/29C/23B/23B/36
——
F/35
—
F/30E/30
500450
D/25C/25B/25D/34C/34B/34
——
F/32
—
F/28E/28
500440
E/34D/34C/34D/32C/32B/32
——
F/28
—
F/26E/26
500430
E/29D/29C/29D/31C/31B/30
——
F/24
—
F/24E/24
500420
E/24D/24C/24D/28C/28B/28
——
G/33
—
G/35F/35
500410
F/32E/32D/32D/25C/25B/25
——
G/29
—
G/33F/33
500400
F/27E/27D/27E/35D/35C/35
——
G/29
—
G/30F/30
490460
C/30B/30B/42C/35B/34B/47
—
E/23D/23F/28E/28D/28
490450
C/26B/26B/39C/34B/33B/46
—
F/33E/33F/27E/27D/27
490440
C/23B/23B/35C/32B/31B/45
—
F/29E/29F/25E/25D/25
490430
D/31C/31B/31C/30B/29B/43
—
F/25E/25F/23E/23D/23
490420
D/27C/27B/27C/28B/28B/41
—
G/34F/34G/35F/35E/35
490410
E/35D/35C/35C/25B/25B/38
—
G/30F/30G/32F/32E/32
490400
E/30D/30C/30C/23B/23B/36
—
G/29F/25G/30F/30E/30
490390
E/27D/27C/27D/32C/32B/33
—
G/29G/33G/29F/28E/28
480450
B/27A/26B/53B/30A/31B/58F/33E/33D/33E/25D/25C/25
480440
B/24A/23B/49B/31A/30B/56F/30E/30D/30E/24D/24C/24
480430
C/34B/33B/46B/30A/28B/55F/27E/27D/27E/23D/23C/23
480420
C/29B/29B/42B/27A/26B/53F/23E/23D/23F/34E/34D/34
480410
C/24B/24B/37B/25A/24B/51G/30F/32E/32F/32E/32D/32
480400
D/32C/32B/32C/35B/34B/49G/29F/27E/27F/30E/30D/30
480390
D/27C/27B/27C/33B/32B/46G/29F/23E/23F/28E/28D/28
470440
A/25A/36B/63A/30A/41B/68E/30D/30C/30D/23C/23B/23
470430
B/34A/33B/60A/28A/40B/66E/27D/27C/27E/34D/34C/34
470420
B/30A/29B/56A/27A/38B/65E/24D/24C/24E/33D/33C/33
470410
B/26A/25B/52A/25A/36B/63F/34E/34D/34E/31D/31C/31
470400
B/23B/35B/48B/35A/34B/61F/29E/29D/29E/29D/29C/29
161659360-B
Instructions
Frametype
Frame90°longFrame90°short
Seatdepth
(SD)[mm]
340–380
(1)
400–480340–380
(1)
400–480
Castorwheel
size
3”4”5”3”4”5”3”4”5”3”4”5”
FSTF
[mm]
RSTF
[mm]
Castorforkmountingposition(A-H)/Distancefromcastorsupportertoframetubeend(x)
470390
C/30B/30B/43B/33A/32B/59F/25E/25D/25E/27D/27C/27
460430
A/35A/46B/73A/40A/51B/78D/28C/28B/28D/33C/33B/33
460420
A/31A/43B/70A/38A/50B/77D/25C/25B/25D/32C/32B/32
460410
A/28A/40B/66A/37A/49B/75E/34D/34C/34D/30C/30B/30
460400
A/24A/36B/63A/35A/47B/74E/31D/31C/31D/29C/29B/29
460390
B/32A/31B/58A/33A/45B/72E/27D/27C/27D/27C/27B/27
450420
A/45A/57B/83A/50A/62B/88C/25B/25B/38C/31B/30B/43
450410
A/42A/54B/80A/49A/60B/87D/35C/35B/35C/30B/29B/42
450400
A/38A/50B/77A/47A/59B/86D/32C/32B/32C/28B/28B/41
450390
A/34A/46B/73A/45A/57B/84D/28C/28B/28C/26B/26B/39
Lightgreytablecells:NotpossibleforSKoption
Darkgreytablecells:SKoptiononlypossibleas“MYKüschall”.
(1)
ForSD380mm,5mmhavetobeaddedtothedimensionsinthetable.
ForSD340mm,5mmhavetoberemovedfromthedimensionsinthetable.
6.2.2Adjustingtherearseat-to-oorheight(RSTF)
Thefollowingpossibilitiesareavailabletoadjusttherearseat-to-oorheight(RSTF):
•Adjustingtheadapterplatetothefoldingunit,seechapter6.8.5Adapterplate—Adjustingthefoldingunit/
Installingtheadapterplate,page36.
•Replacingtherearwheelwithalargerorsmallerone.
Ensurethattherearwheelsareparallelafterchangingtherearseatheight.Readjustifrequired.Seechapter6.8.2
Wheelcamber,adaptersleeves,page35.
Ensurethatthecastorpinsareverticalafterchangingtherearseatheight.Readjustifrequired.Seechapter
6.7.4Checkingandadjustingthedriftangle,page34.
6.2.3Replacingtheseatcover
Allenkey(3mm)
■■□
1.Fitseatcovertosidesupportsandframeonbothsides
usingboltsAandB.
A=13Nm
B=5Nm
1659360-B
17
Küschall®Champion
6.3Adjustingthefoldingmechanism
Allenkey(3mm)/Wrench(16mm)/Feelergauge(0,2mm)
■■□
1.Removetheend-stopnutCfromboltE.
2.ApplynewthreadlockingadhesiveonboltE.
3.Screwtheend-stopnutcompletelyontheboltagain,
butdonottighten.
4.AdjusttheendstopFofthefoldingunitbytightening
resp.looseningthegrubscrewD.
IMPORTANT!
Themainpurposeoftheend-stopsistoavoidany
torsionmovementofthefoldingmechanismwhile
drivingthewheelchaironuneventerrain.
–Makesurethattheendstopsdonothaveanycontact
tothefoldingmechanism(positionsAandB).
–Makesurethattheupperandloweredges(positions
AandB)oftheend-stopshaveadistanceof0.2mm
tothefoldingmechanism(checkwithfeelergauge).
IMPORTANT!
Theend-stopscanturnaroundtheirownaxisoncethey
areloose.
–Makesurethattheend-stopsarecompletely
horizontalwhenretighteningtheend-stopnut.
5.Tightentheend-stopnut.
6.Carryoutthesamesettingsonbothsides.
7.Checkthatthescissormechanismopensandcloses
easily.
Anoticeableresistancejustbeforethechairis
unfoldedcompletelyisnormalandevendesired
toimprovetherigidityoftheframe.
8.Checktheseatcoverforsufcienttensioninunfolded
conditionofthewheelchair .
9.Ifnecessary,repeatthestepsaboveuntilallsettings
arecorrect.
C=13Nm(high-strength)
181659360-B
Instructions
6.4Backrest
6.4.1Tensionadjustablebackrest
IMPORTANT!
Riskofdamagetothewheelchair
Atootightbandinstallationmaycausedamagetothebackrestwhenunfoldingthewheelchair .
–Makesurethatthebackrestbandsareonlyadjustedinunfoldedconditionofthewheelchair .
Tensionadjustablebackrestwithstandardpushhandles
Push
handle
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSLS+MS
315SSLS+MS
330SLLS+MS
345SLL2xM
M
360SLL2xM
not
possible
M
375SLL2xM
M
390SLL2xM
M
405LLLS+
2xM
SS+LL
420LLLS+LSS+LL
435LLLS+LSS+LL
450LLLS+LSM+LL
465LLLM+LSM+LL
S=5cm
L=10cm
S
M
L
A
B
C
D
E
Tensionadjustablebackrestwithfoldablepushhandles
Tele-
scopic
tube
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSLS+MS
315SSLS+MS
330SLLS+MS
345SLL2xM
M
360SLL2xM
M
375SLL2xM
M
390SLL2xM
M
405LLLS+
2xM
L
420LLLS+LL
435LLLS+LL
450LLLS+LL
465LLLM+L
not
possible
L
S
M
L
A
B
C
D
E
1659360-B19
Küschall®Champion
Tensionadjustablebackrestwithoutpushhandles
Tele-
scopic
tube
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSLS+MS
315LSLS+MS
330LSLS+MS
345LSL2xM
M
360LSL2xM
not
possible
M
375LLL2xM
M
390LLL2xM
M
405LLLS+
2xM
SS+LL
420LLLS+LSS+LL
435LLLS+LSS+LL
450XLLLS+LSM+LL
465XLLLM+LSM+LL
S=5cm
L=10cm
S
M
L
A
B
C
D
E
Tensionadjustablebackrestwithrear-setheightadjustablepushhandles
Tele-
scopic
tube
Inter-
me-
diate
tube
Hook-and-loop
strapswithout
stabilisationbar
Hook-and-loop
strapswith
stabilisationbar
Back-
rest
cover
BH
[mm]ABCDCDE
300SSL2xSS
315LSL2xSS
330LSL2xSS
345LSLS+M
M
360LSLS+M
not
possible
M
375LLS2xM
M
390LLL2xM
M
405LLL2xMS
M
L
420LLL2xMS
M
L
435LLL2xMSS+ML
450XLLL2xMSS+ML
465XLLLLSS+ML
S=5cm
L=10cm
S
M
L
A
B
C
D
E
201659360-B
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Kuschall Champion User manual

Kuschall
Brand
Kuschall
Model
Champion
Type
User manual
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