Toro Reelmaster 3100-D Traction Unit With Sidewinder User manual

FormNo.3426-728RevA

Reelmaster

®

3100-DTractionUnit

ModelNo.03170—SerialNo.403406001andUp

ModelNo.03171—SerialNo.403406001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3426-728*A

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner’smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g259773

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup.......................................................................11

1InstallingtheWheels......................................12

2InstallingtheSteeringWheel..........................12

3Activating,Charging,andConnectingthe

Battery..........................................................13

4CheckingtheAngleIndicator.........................14

5InstallingtheHoodLatch(CEOnly)................14

6InstallingtheExhaustGuard(CE

Only).............................................................15

7InstallingtheRollBar.....................................16

8InstallingtheFrontLiftArms...........................16

9InstallingtheCarrierFramestotheCutting

Units..............................................................17

10MountingtheCuttingUnits...........................19

11MountingtheCuttingUnitDrive

Motors...........................................................19

12AdjustingtheLiftArms.................................20

13InstallingtheTipperRollerKit

(Optional)......................................................21

14ApplyingtheCEDecals...............................22

ProductOverview...................................................22

Controls...........................................................22

Specications..................................................24

Attachments/Accessories.................................24

BeforeOperation.................................................25

BeforeOperationSafety...................................25

PerformingDailyMaintenance..........................26

FillingtheFuelTank..........................................26

TorquingtheWheelNuts...................................26

DuringOperation.................................................26

DuringOperationSafety...................................26

StartingtheEngine...........................................28

ShuttingOfftheEngine.....................................28

BleedingtheFuelSystem.................................28

CheckingtheInterlockSystem..........................29

UsingtheStandardControlModule

(SCM)...........................................................29

OperatingTips.................................................31

AfterOperation....................................................33

AfterOperationSafety......................................33

IdentifyingtheTie-DownPoints........................33

HaulingtheMachine.........................................33

TowingtheMachine..........................................34

Maintenance...........................................................35

MaintenanceSafety..........................................35

RecommendedMaintenanceSchedule(s)...........35

DailyMaintenanceChecklist.............................37

Pre-MaintenanceProcedures..............................38

RemovingtheHood..........................................38

Lubrication..........................................................38

GreasingtheBearingsAndBushings................38

CheckingtheSealedBearings..........................41

EngineMaintenance...........................................41

EngineSafety...................................................41

ServicingtheAirCleaner..................................41

CheckingtheEngine-OilLevel..........................42

ChangingtheEngineOilandtheFilter..............43

FuelSystemMaintenance...................................44

ServicingtheFuelT ank.....................................44

InspectingtheFuelLinesand

Connections..................................................44

DrainingtheWaterSeparator...........................44

ChangingtheFuelFilterCanister......................44

BleedingAirfromtheInjectors..........................44

ElectricalSystemMaintenance...........................45

ElectricalSystemSafety...................................45

ServicingtheBattery.........................................45

CheckingtheFuses..........................................46

DriveSystemMaintenance..................................46

CheckingtheTirePressure...............................46

AdjustingtheTractionDriveforNeutral.............46

CoolingSystemMaintenance..............................47

CoolingSystemSafety.....................................47

CheckingtheCoolingSystem...........................47

CleaningtheEngineCoolingSystem................48

BrakeMaintenance.............................................49

AdjustingtheParkingBrake..............................49

BeltMaintenance................................................49

ServicingtheEngineBelts................................49

ControlsSystemMaintenance.............................50

AdjustingtheThrottle........................................50

HydraulicSystemMaintenance...........................51

HydraulicSystemSafety...................................51

CheckingtheHydraulicLinesand

Hoses............................................................51

CheckingtheLeveloftheHydraulic

Fluid..............................................................51

HydraulicFluidSpecications...........................51

HydraulicFluidCapacity...................................52

ChangingtheHydraulicFluid............................52

ReplacingtheHydraulicFilter...........................53

CuttingUnitSystemMaintenance........................54

BladeSafety.....................................................54

CheckingtheReel-to-BedknifeContact............54

BacklappingtheCuttingUnits...........................54

Cleaning..............................................................55

WashingtheMachine.......................................55

Storage...................................................................56

StorageSafety..................................................56

PreparingtheTractionUnit...............................56

PreparingtheEngine........................................56

3

Safety

Thismachinehasbeendesignedinaccordance

withENISO5395(whenyoucompletethesetup

procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey(ifequipped),

andwaitforallmovementtostopbeforeyouleave

theoperator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-6681

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts.

decal93-7276

93-7276

1.Explosionhazard—weareyeprotection.

2.Causticliquid/chemicalburnhazard—toperformrstaid,

ushwithwater.

3.Firehazard—nore,openames,orsmoking.

4.Poisonhazard—keepchildrenawayfromthebattery.

decal94-3353

94-3353

1.Crushinghazardofhand—keephandsaway.

99-3444

decal99-3444

99-3444

1.Transportspeed—fast

2.Mowingspeed—slow

4

decal106-9290

106-9290

1.Inputs5.Inseat

9.Outputs13.Engine—Start

2.Reels—active

6.PTO10.PTO

14.Power

3.Hightemperatureshutdown

7.Parkingbrake—Off11.Engine—Start

4.Hightemperaturewarning8.Neutral12.Engine—Run

decal117-3270

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement

hazard,belt—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal121-3598

121-3598

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthe

machineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Tippinghazard—donotdriveacrossslopesgreaterthan

17°.

5

decal121-3628

121-3628

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthe

machineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Tippinghazard—donotdriveacrossslopesgreaterthan

25°.

decal133-8062

133-8062

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

6

decal121-3619

121-3619

1.PTO—Disengage6.Engine—Shutoff

2.PTO—Engage

7.Engine—Run

3.Lowerthecuttingunits.

8.Engine—Start

4.Raisethecuttingunits.

9.Fast

5.Lock

10.Slow

7

decal121-3620

121-3620

1.PTO—Disengage

7.Lock

2.PTO—Engage8.Engine—Shutoff

3.Movethecuttingunitsright.9.Engine—Run

4.Movethecuttingunitsleft.10.Engine—Start

5.Lowerthecuttingunits.

11.Fast

6.Raisethecuttingunits.

12.Slow

8

decal121-3623

121-3623

1.Warning—readtheOperator'sManual;donotoperatethe

machineunlessyouhavereceivedtraining.

5.Thrownobjecthazard—keepbystandersaway.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

6.Warning—wearhearingprotection.

3.Tippinghazard—slowthemachinebeforeturning;when

drivingonslopes,keepthecuttingunitsloweredandyour

seatbeltfastened.

7.Entanglementhazard—keepawayfrommovingparts;keep

allguardsandshieldsinplace.

4.Warning—donotparkonslopes;engagetheparkingbrake,

stopthecuttingunits,lowertheattachments,shutoffthe

engine,andremovethekeyfromtheignitionbeforeleaving

themachine.

9

decal138-6979

138-6979

1.ReadtheOperator'sManual.

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Frontwheelassembly2

1

Rearwheelassembly1

Installthewheels.

Steeringwheel

1

Steering-wheelcap

1

Largewasher1

Jamnut1

2

Screw

1

Installthesteeringwheel.

3

Electrolyte

–

Activate,charge,andconnectthe

battery.

4

Inclinometer1

Checktheangleindicator.

Lockbracket1

Rivet2

Washer1

Screw(1/4x2inches)

1

5

Locknut(1/4inch)

1

Installthehoodlatch(CE).

Exhaustguard1

6

Self-tappingscrew

4

Installtheexhaustguard(CE).

Roll-barassembly1

Flange-headbolts4

Locknuts4

7

Hoseclamp1

Installtherollbar.

Liftarms

2

Pivotrod2

8

Bolt(5/16x7/8inch)

2

Installthefrontliftarms.(Partsare

suppliedintheLiftArmKit.)

9

Nopartsrequired

–

Installthecarrierframestothecutting

units.

10

Nopartsrequired

–

Mountthecuttingunits.

11

Nopartsrequired

–

Mountthecuttingunitdrivemotors.

12

Nopartsrequired

–

Adjusttheliftarms.

13

Tipperrollerkit(notincluded)

1Installtheoptionaltipperrollerkit.

Warningdecal(121-3598)

1

CEdecal

1

14

Productionyeardecal1

ApplytheCEdecals.

11

MediaandAdditionalParts

Description

Qty.

Use

Ignitionkey2

Starttheengine.

Operator'sManual

1

Engineoperator'smanual1

Readbeforeoperatingthemachine.

Operatortrainingmaterial

1

Viewbeforeoperatingthemachine.

Pre-deliverychecklist1

Checktoensurethatthemachinehasbeenproperlyset

up.

Certicateofcompliance

1

EnsureCEcompliance.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

1

InstallingtheWheels

Partsneededforthisprocedure:

2Frontwheelassembly

1Rearwheelassembly

Procedure

1.Mountawheelassemblyontoeachwheelhub

withthevalvestemoutward.

Important:Therimonthereartiresis

narrowerthanthatofthefronttires.

2.Installthelugnutsandtorquethemto61to88

N∙m(45to65ft-lb).

2

InstallingtheSteering

Wheel

Partsneededforthisprocedure:

1

Steeringwheel

1

Steering-wheelcap

1Largewasher

1Jamnut

1

Screw

Procedure

1.Slidethesteeringwheelontothesteeringshaft

(Figure3).

g010834

Figure3

1.Steeringwheel

3.Jamnut

2.Washer

4.Cap

2.Slidethewasherontothesteeringshaft(Figure

3).

12

3.Securethesteeringwheeltotheshaftwitha

jamnutandtightenitto27to35N∙m(20to26

ft-lb)(Figure3).

4.Installthecaptothesteeringwheelandsecure

itwithascrew(Figure3).

3

Activating,Charging,and

ConnectingtheBattery

Partsneededforthisprocedure:

–

Electrolyte

Procedure

Note:Ifthebatteryisnotlledwithelectrolyteor

activated,purchasebulkelectrolytewith1.260specic

gravityfromalocalbatterysupplyoutletandadditto

thebattery.

DANGER

Batteryelectrolytecontainssulfuricacid,

whichislethalifconsumedandcauses

severeburns.

•Donotdrinkelectrolyteandavoidcontact

withskin,eyes,orclothing.Wearsafety

glassestoshieldyoureyesandrubber

glovestoprotectyourhands.

•Fillthebatterywherecleanwaterisalways

availableforushingtheskin.

1.Purchasebulkelectrolytewith1.260specic

gravityfromalocalbatterysupplyoutlet.

2.Openthehood.

3.Removethebatterycover(Figure4).

g008874

Figure4

1.Batterycover

4.Removethellercapsfromthebatteryand

slowlylleachcelluntilelectrolyteisjustabove

theplates.

5.Installthellercapsandconnecta3to4A

batterychargertothebatteryposts.Chargethe

batteryatarateof3to4Afor4to8hours.

WARNING

Chargingthebatteryproducesgasses

thatcanexplode.

•Keepsparksandamesawayfrom

battery.

•Neversmokenearthebattery.

6.Whenthebatteryischarged,disconnectthe

chargerfromtheelectricaloutletandbattery

posts.

7.Removethellercaps,slowlyaddelectrolyteto

eachcelluntilthelevelisuptothellring,and

installthellercaps.

Important:Donotoverllthebattery.

Electrolytewilloverowontootherpartsof

themachine,causingseverecorrosionand

deterioration.

8.Installthepositivecable(red)tothepositive(+)

terminalandthenegativecable(black)tothe

negative(–)terminalofthebatteryandsecure

themwithboltsandnuts(Figure5).Ensurethat

thepositive(+)terminalisallthewayontothe

postandthecableispositionedsnugtothe

battery.Thecablemustnotcontactthebattery

cover.

WARNING

Incorrectbatterycableroutingcould

damagethetractorandcablescausing

sparks.Sparkscancausethebattery

gassestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

13

g011213

Figure5

1.Positive(+)batterycable2.Negative(–)batterycable

Important:Ifyoueverremovethebattery,

ensurethatthebatteryclampboltsare

installedwiththeboltheadspositionedon

thebottomsideandthenutsonthetopside.

Iftheclampboltsarereversed,theymay

interferewiththehydraulictubeswhenyou

shiftthecuttingunits.

9.CoatbothbatteryconnectionswithGrafo

112Xskin-overgrease(ToroPartNo.505-47),

petroleumjelly,orlightgreasetoprevent

corrosion.

10.Slidetherubberbootoverthepositiveterminal

topreventapossibleshortfromoccurring.

11.Installthebatterycover.

4

CheckingtheAngle

Indicator

Partsneededforthisprocedure:

1Inclinometer

Procedure

1.Parkthemachineonaat,levelsurface.

2.Verifythatthemachineislevelbyplacing

ahandheldinclinometer(suppliedwiththe

machine)ontheframecrossrail,bythefuel

tank(Figure6).Theinclinometershouldread

zerodegreeswhenviewedfromtheoperator’s

position.

g008873

Figure6

1.Angleindicator

3.Iftheinclinometerdoesnotreadzerodegrees,

movethemachinetoalocationwhereazero

degreereadingisattained.Theangleindicator,

mountedonthemachine,shouldnowreadzero

degreesaswell.

4.Iftheangleindicatordoesnotreadzerodegrees,

loosenthe2screwsandnutssecuringtheangle

indicatortothemountingbracket,adjustthe

indicatortoattainazerodegreereading,and

tightenthebolts.

5

InstallingtheHoodLatch

(CEOnly)

Partsneededforthisprocedure:

1Lockbracket

2Rivet

1Washer

1

Screw(1/4x2inches)

1

Locknut(1/4inch)

Procedure

1.Unhookthehoodlatchfromthehood-latch

bracket.

2.Removetherivets(2)securingthehood-latch

brackettothehood(Figure7).Removethe

hood-latchbracketfromthehood.

14

g012628

Figure7

1.Hood-latchbracket2.Rivets

3.Whilealigningthemountingholes,positionthe

CElockbracketandthehood-latchbracketonto

thehood.Thelockbracketmustbeagainstthe

hood(Figure8).Donotremovetheboltandnut

assemblyfromthelockbracketarm.

g012629

Figure8

1.CElockbracket

2.Boltandnutassembly

4.Alignthewasherswiththeholesontheinsideof

thehood.

5.Rivetthebracketsandthewasherstothehood

(Figure8).

6.Hookthelatchontothehood-latchbracket

(Figure9).

g012630

Figure9

1.Hoodlatch

7.Screwtheboltintotheotherarmofhood-lock

brackettolockthelatchinposition(Figure10).

Note:Tightentheboltsecurelybutdonot

tightenthenut.

g012631

Figure10

1.Bolt

3.Armofhood-lockbracket

2.Nut

6

InstallingtheExhaust

Guard(CEOnly)

Partsneededforthisprocedure:

1Exhaustguard

4

Self-tappingscrew

Procedure

1.Positiontheexhaustguardaroundthemufer

whilealigningthemountingholeswiththeholes

intheframe(Figure11).

15

g008875

Figure11

1.Exhaustguard

2.Securetheexhaustguardtotheframewith4

self-tappingscrews(Figure11).

7

InstallingtheRollBar

Partsneededforthisprocedure:

1Roll-barassembly

4Flange-headbolts

4Locknuts

1Hoseclamp

Procedure

Important:Neverweldormodifyarollover

protectionsystem(ROPS).Replaceadamaged

ROPS;donotrepairorreviseit.

1.Lowertherollbarontothetractionunitmounting

brackets,aligningthemountingholes.Ensure

thattheventtubeontherollbarisontheleft

sideofthemachine(Figure12).

g011160

Figure12

1.Rollbar4.Fuellineventtubehose

2.Mountingbracket5.Hoseclamp

3.Venttube

2.Secureeachsideoftherollbartothemounting

bracketswith2angeheadboltsandlocknuts

(Figure12).T orquethefastenersto81N∙m(60

ft-lb).

3.Securethefuellineventhosetotheventtube

ontherollbarwiththehoseclamp.

CAUTION

Startingtheenginewiththefuellinevent

hosedisconnectedfromtheventtube

willcausefueltoowfromthehose,

increasingtheriskofreorexplosion.

Areorexplosionfromfuelcanburn

youandothersandcancauseproperty

damage.

Connectthefuellineventhosetothe

venttubepriortostartingtheengine.

8

InstallingtheFrontLift

Arms

Partsneededforthisprocedure:

2

Liftarms

2Pivotrod

2

Bolt(5/16x7/8inch)

Procedure

1.Removethe2boltsthatsecuretheliftarmpivot

shaftlinktotheliftarmpivotshafts,andremove

16

andretainthepivotshaftlinkandbolts(Figure

13).

g011161

Figure13

1.Liftarmpivotshaftlink2.Liftarmpivotshaft

2.Insertapivotrodintoeachliftarmandalignthe

mountingholes(Figure14).

g011162

Figure14

1.Liftarm

2.Pivotrod

3.Securethepivotrodstotheliftarmswith2bolts

(5/16x7/8inch).

4.Inserttheliftarmsontotheliftarmpivotshafts

(Figure15),andsecureeachwithaliftarmpivot

shaftlinkandboltspreviouslyremoved.

Note:T orquetheboltsto95N∙m(70ft-lb).

g011966

Figure15

1.Liftarm,right4.Liftcylinder

2.Retainingring

5.Spacers(2)

3.Liftarm,left

6.Mountingpin

5.Removetherearretainingringssecuringthe

mountingpinstoeachendoftheliftcylinder.

6.Securetherightendoftheliftcylindertothe

rightliftarmwithapinand2spacers(Figure

15).Secureitwitharetainingring.

7.Securetheleftendoftheliftcylindertotheleft

liftarmwithapin.Secureitwitharetainingring.

9

InstallingtheCarrier

FramestotheCuttingUnits

NoPartsRequired

Procedure

1.Removethecuttingunitsfromthecartons.

Adjustthemasdescribedinthecuttingunit

operator’smanual.

2.Positionafrontcarrierframe(Figure16)onto

eachfrontcuttingunit.

17

g011968

Figure16

1.Frontcarrierframe

3.Securethemountinglinkstothefrontcarrier

framesasfollows:

•Securethefrontmountinglinkstothemiddle

carrierframeholeswithabolt(3/8x2-1/4

inch),2atwashers,andalocknut,as

showninFigure17.Positionawasheron

eachsideofthelinkwhenmounting.Torque

thefastenersto42N∙m(31ft-lb).

•Securetherearmountinglinkstothemiddle

carrierframeholeswithabolt(3/8x2-1/4

inch),2atwashers,andalocknut,as

showninFigure17.Positionawasheron

eachsideofthelinkwhenmounting.Torque

thefastenersto42N∙m(31ft-lb).

g012688

Figure17

1.Frontcarrierframe

2.Frontmountinglink

3.Rearmountinglink

4.Positiontherearcarrierframe(Figure18)onto

therearcuttingunit.

g012003

Figure18

1.Rearcarrierframe

5.Securethemountinglinkstotherearcarrier

frameasfollows:

•Securethefrontmountinglinkstothecarrier

frameholeswithabolt(3/8x2-1/4inch),

2atwashers,andalocknut,asshownin

Figure19.Positionawasheroneachsideof

thelinkwhenmounting.T orquethefasteners

to42N∙m(31ft-lb).

•Securetherearmountinglinkstotherear

carrierframeholeswithabolt(3/8x2-1/4

inch),2atwashers,andalocknut,as

showninFigure19.Positionawasheron

eachsideofthelinkwhenmounting.Torque

thefastenersto42N∙m(31ft-lb).

18

g012689

Figure19

1.Rearcarrierframe

3.Rearmountinglink

2.Frontmountinglink

10

MountingtheCuttingUnits

NoPartsRequired

Procedure

1.Slideathrustwasherontoeachfrontliftarm

pivotrod.

2.Slidethecuttingunitcarrierframeontothepivot

rodandsecureitwithalynchpin(Figure20).

Note:Onrearcuttingunit,positionthethrust

washerbetweentherearofthecarrierframe

andthelynchpin.

g012016

Figure20

1.Thrustwasher3.Lynchpin

2.Carrierframe

3.Greasealltheliftarmandcarrierframepivot

points.

Important:Ensurethatthehosesarefree

oftwistsorsharpbendsandthattherear

cuttingunithosesareroutedasshowin

(Figure21).Raisethecuttingunitsandshift

themtotheleft(Model03171).Therear

cuttingunithosesmustnotcontacttraction

cablebracket.Repositionthettingsand/or

hoses,ifnecessary.

g011965

Figure21

4.Routeatipperchainupthroughtheslotonthe

endofeachcarrierframe.Securethetipper

chaintothetopofthecarrierframewithabolt,a

washer,andalocknut(Figure22).

g011218

Figure22

1.Tipperchain

19

11

MountingtheCuttingUnit

DriveMotors

NoPartsRequired

Procedure

1.Positionthecuttingunitsinfrontoftheliftarm

pivotrods.

2.RemovetheweightandO-ring(Figure23)from

theinsideendoftherightcuttingunit.

g011964

Figure23

1.O-ring

3.Mountingbolts

2.Weight

3.Removetheplugfromthebearinghousingon

theoutsideendoftherightcuttingunitand

installtheweightsandgasket.

4.Removetheshippingplugfromthebearing

housingsontheremainingcuttingunits.

5.InserttheO-ring(suppliedwiththecuttingunit)

ontheangeofthedrivemotor(Figure24).

g012025

Figure24

1.O-ring

2.Reelmotor

6.Mountthemotortothedriveendofthecutting

unit,andsecureitwith2capscrewsprovided

withcuttingunit(Figure24).

12

AdjustingtheLiftArms

NoPartsRequired

Procedure

1.Starttheengine,raisetheliftarms,andcheckto

ensurethattheclearancebetweeneachliftarm

andtheoorplatebracketis5to8mm(0.18to

0.32inches)(Figure25).

g008876

Figure25

Cuttingunitsremovedforclarity

1.Liftarm3.Clearance

2.Floorplatebracket

20

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Toro Reelmaster 3100-D Traction Unit With Sidewinder User manual

Toro Reelmaster 3100-D Traction Unit With Sidewinder User manual

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