Toro CT2240 Compact Triple 4-Wheel Drive Turf Mower User manual

Toro
Brand
Toro
Model
CT2240 Compact Triple 4-Wheel Drive Turf Mower
Category
Lawnmowers
Type
User manual
FormNo.3410-785RevA
CT2240CompactTriple4-Wheel
DriveTurfMower
ModelNo.30654—SerialNo.400000000andUp
G025163
Registeratwww.T oro.com.
OriginalInstructions(EN)
*3410-785*A
Introduction
Thismachineisaride-on,reel-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrass
onparks,sportselds,caravanparks,cemeteries,and
commercialgrounds.Itisnotdesignedforcuttingbrushor
foragriculturaluse.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyforproductandaccessory
information,helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Themodelandserialnumbersareon
theleftsideoftheframe.Writethenumbersinthespace
provided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure1
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................3
GeneralSafety.........................................................3
SafeOperatingPractices...........................................3
ToroRidingMowerSafety........................................6
SafetyandInstructionalDecals.................................8
Setup...........................................................................12
ProductOverview.........................................................12
Controls...............................................................13
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................19
CheckingtheEngine-OilLevel.................................19
CheckingtheCoolingSystem...................................20
AddingFuel...........................................................21
CheckingtheHydraulicFluid..................................22
CheckingtheTirePressure......................................23
CheckingtheTorqueoftheWheelNuts.....................23
ThinkSafetyFirst...................................................23
UsingtheOperatorPlatformLatching
Mechanism........................................................23
UnderstandingtheOperatorPresence
Controls............................................................24
StartingandShuttingOfftheEngine.........................24
AdjustingtheCenterCuttingUnitHeight-of-Cut
Correction.........................................................26
ControllingthePositionoftheIndividualCutting
Units.................................................................26
AdjustingtheCuttingUnitAutoLimited
Lift...................................................................26
EngagingtheCuttingUnitDrive..............................26
ClearingtheCuttingUnits.......................................27
UsingWeightTransfer/TractionAssistance................27
FoldingtheROPS..................................................27
LocatingtheJackingPoints......................................28
TransportingMachines............................................29
OperatingTips......................................................29
Maintenance.................................................................31
RecommendedMaintenanceSchedule(s)......................31
DailyMaintenanceChecklist....................................32
PreparingtheMachineforMaintenance.....................33
ServiceIntervalChart.............................................33
Lubrication...............................................................34
GreasingtheBearings,Bushings,andPivots...............34
EngineMaintenance..................................................35
CheckingtheEngineOverheatWarning
System..............................................................35
ServicingtheAirCleaner.........................................35
ServicingtheEngineOilandFilter............................36
FuelSystemMaintenance...........................................37
DrainingtheFuelTank...........................................37
CheckingtheFuelLinesandConnections..................37
BleedingtheFuelSystem.........................................37
ReplacingtheFuelFilter..........................................37
ElectricalSystemMaintenance....................................38
CheckingtheElectricalSystem.................................38
CheckingtheBatteryCondition................................38
ServicingtheBattery...............................................39
DriveSystemMaintenance.........................................39
ChangingtheTransmissionOilFilter........................39
ChangingtheHydraulicReturnFilter........................39
CheckingtheRearWheelAlignment.........................40
InspectingtheTransmissionControlCableand
OperatingMechanism.........................................40
CoolingSystemMaintenance......................................41
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUK
AllRightsReserved
RemovingDebrisfromtheCoolingSystem................41
BrakeMaintenance....................................................42
TowingtheMachine...............................................42
BeltMaintenance......................................................44
TensioningtheAlternatorBelt.................................44
ControlsSystemMaintenance.....................................44
CheckingtheForward/ReverseTravelPedal
Action...............................................................44
CheckingtheOperatorPresenceSeatSwitch..............44
CheckingtheCuttingUnitDriveInterlock
Switch...............................................................44
CheckingtheParkingBrakeInterlockSwitch..............44
CheckingtheTransmissionNeutralInterlock
Switch...............................................................45
HydraulicSystemMaintenance....................................45
ServicingtheHydraulicSystem.................................45
CheckingtheHydraulicFluidOverheatWarning
System..............................................................46
CheckingtheHydraulicLinesandHoses....................46
CuttingUnitsSystemMaintenance...............................47
BackLappingtheCuttingUnits................................47
GrindingtheCuttingUnits......................................48
RaisingTheMowerofftheGround...........................48
DisposingofWaste.................................................48
Storage........................................................................49
PreparingtheTractionUnit.....................................49
PreparingtheEngine..............................................49
Troubleshooting...........................................................50
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
GeneralSafety
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
•ReadandunderstandthecontentsofthisOperator’sManual
beforestartingtheengine.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
•Keepclearofanydischargeopening.Keepbystanders
andpetsasafedistanceawayfromthemachine.
•Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
•Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhereneeded
throughoutthisOperator’sManual.
SafeOperatingPractices
Training
•ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Donotcarrypassengers.
•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:
–theneedforcareandconcentrationwhenworking
withride-onmachines;
3
–controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto
property.
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwear,longpants,safetyglasses,andearprotection.
Tiebacklonghairanddonotwearjewelry.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
•Replacedamagedorwornsilencers/mufers.
•Onlyuseaccessoriesandattachmentsapprovedbythe
manufacturer.
•Beforeusing,alwaysvisuallyinspecttoseethatthe
cuttingunitsarenotwornordamaged.Replacewornor
damagedblades.
•Takecarerotating1cuttingunitmaycauseothercutting
unitstorotate.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
•Mowonlyindaylightoringoodarticiallight.
•Beforeattemptingtostarttheengine,engagetheparking
brake,disengagethecuttingunitdrivesystem,andensure
thattheforward/reversespeedcontrolsareintheneutral
positon.
•Machinespeedsshouldbekeptlow .
•Donotturnsharply.Usecarewhenreversing.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Watchoutfortrafcwhencrossingornearroadways.
•Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
•Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
•Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly,andfunctioning
properly.
•Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.
•Beforeleavingtheoperator'sposition:
–Parkthemachineonalevelsurface.
–Disengagethedrivetothecuttingunits.
–Raisethecuttingunitstothetransportpositionand
securelylockthesafetylatchesoralternativelylower
thecuttingunitstotheground.
–Ensurethatthetransmissionisinneutralandengage
theparkingbrake.
–Shutofftheengineandremovethekey.
•Whentransportingthemower:
–Disengagethedrivetothecuttingunits.
–Raisethecuttingunitstothetransportposition.
–Engagetheparkingbrake.
–Engagethetransportlatchesandsafetylockingrings.
–Shutofftheengineandremovethekey.
•Whendrivingthemowerbetweenworksitesitis
importanttoensurethatthecuttingunitscannotbe
inadvertentlyloweredandstarted:
–Disengagethedrivetothecuttingunits.
–Raisethecuttingunitstothetransportposition.
–Engagethetransportlatchesandsafetylockingrings.
•Shutofftheengineanddisengagedrivetothecutting
units:
–beforerefuelling;
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthemower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperatingthe
equipment.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthecuttingunitsif
notmowing.
•Donotoperatethemowerwhentired,ill,orunderthe
inuenceofalcoholordrugs.
•Lightningcancausesevereinjuryordeath.Iflightningis
seeninthearea,donotoperatethemachine;seekshelter.
4
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Neverremovefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
•Neveroverllfueltank.Replacefuelcapandtighten
securely.
RolloverProtectionSystem(ROPS)
Safety
•DonotremovetheROPSfromthemachine.
•Ensurethattheseatbeltisattachedandthatyoucan
releaseitquicklyinanemergency.
•Checkcarefullyforoverheadobstructionsanddonot
contactthem.
•KeeptheROPSinsafeoperatingconditionbythoroughly
inspectingitperiodicallyfordamageandkeepingallthe
mountingfastenerstight.
•ReplaceadamagedROPS.Donotrepairoralterit.
MachineswithaFoldableRollBar
•Alwaysusetheseatbeltwiththerollbarintheraised
position.
•TheROPSisanintegralsafetydevice.Keepafoldingroll
barintheraisedandlockedposition,andusetheseat
beltwhenoperatingthemachinewiththerollbarinthe
raisedposition.
•Lowerafoldingrollbartemporarilyonlywhennecessary.
Donotweartheseatbeltwhentherollbarisfolded
down.
•Beawarethatthereisnorolloverprotectionwhena
foldedrollbarisinthedownposition.
•Checktheareathatyouwillbemowingandneverfold
downafoldingrollbarinareaswherethereareslopes,
drop-offs,orwater.
SlopeSafety
•Establishyourownspecialproceduresandrulesfor
operatingonslopes.Theseproceduresmustincludea
surveyofthesitetodeterminewhichslopesaresafefor
machineoperation.Alwaysusecommonsenseandgood
judgmentwhenperformingthissurvey.
•Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.
•Uselowerspeedwhileoperatingonslopes.
•Donotturnthemachinesharply.Usecarewhenreversing
themachine.
•Ifyoufeeluneasyonaslope,donotoperateonit.
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldoverturnthemachine.Tall
grasscanhideobstacles.
•Whenoperatingthemachineonaslope,alwayskeepall
cuttingunitslowered.
•Chooselowgroundspeedsoyouwillnothavetostopor
shiftwhileonaslope.
•Rollovercanoccurbeforethetireslosetraction.
•Avoidoperatingonwetgrass.Tiresmaylosetraction,
regardlessifbrakesareavailableandfunctioning.
•Avoidstarting,stoppingorturningonaslope.
•Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Donotoperatethemachineneardrop-offs,ditches,
embankments,orbodiesofwater.Themachinecould
suddenlyrolloverifawheelgoesovertheedgeorthe
edgecavesin.Leaveasafetyareabetweenthemachine
andanyhazard(2machinewidths).
•Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltests
withthemaximumrecommendedslopeindicatedonthe
decal.Itisimportantthateachoperatorreviewtheslope
operationsinstructionsintheOperator’sManualandreview
theconditionsinwhichthemachineisbeingoperated
todetermineifthemachinemaybeoperatedinthe
conditionsthatdayandonthatsite.Changestoterrain
canresultinachangeinslopeoperationforanymachine.
Ifavailable,keepcuttingunitsloweredtogroundwhile
operatingonslopes.Raisingcuttingunitswhileoperating
onslopescancausethemachinetobecomeunstable.
5
MaintenanceandStorage
•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
•Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
•Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor
damagedpartsanddecals.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Onmachineswithmultiplecuttingunits,takecareas
rotating1cuttingunitcancauseothercuttingunitsto
rotate.
•Disengagedrives,lowerthecuttingunits,engagethe
parkingbrake,shutofftheengine,andremovethekey
fromtheignition.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean
upoilorfuelspillage.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Usecarewhencheckingthecuttingunits.Weargloves
andusecautionwhenservicingthem.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.Wearprotectiveclothing
anduseinsulatedtools.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usefull-widthrampsforloadingmachineintotraileror
truck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedinthesafetystandards.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Knowhowtoshutofftheenginequickly.
•Handlefuelcarefully.Wipeupanyspills.
•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.
•Usingthemachinedemandsattention.Topreventloss
ofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
•Raiseandlatchthecuttingunitswhendrivingfromone
workareatoanother.
•Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas
stoppedbecausetheseareascouldbehotenoughtocause
burns.
•Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.
•Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined
withterrainangles,ricochets,orimproperlypositioned
guardscanleadtothrownobjectinjuries.Donotresume
mowinguntiltheareaiscleared.
MaintenanceandStorage
•Beforeservicingormakingadjustments,stoptheengine
andremovetheignitionkey.
•Ensurethattheentiremachineisproperlymaintained
andingoodoperatingcondition.Frequentlycheckall
nuts,bolts,screws,andhydraulicttings.
•Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
6
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengineandloweringthecutting
unitstotheground.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.
•Donotoverspeedtheenginebychanginggovernor
settings.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximumengine
speedwithatachometer.
•Theenginemustbeshutoffbeforecheckingtheoilor
addingoiltothecrankcase.
•Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal70-13-072
70-13-072
1.Jackingpoint
decal70-13-077
70-13-077
1.Warning—shutofftheengineandremovetheignitionkey
beforereleasingoroperatingthesafetylatches.
decal950832
950832
1.Tirepressure
decal950889
950889
1.Warning—hotsurfaces.
decal111-0773
111-0773
1.Warning—crushingofngers,forceappliedfromside.
decal111-3277
111-3277
1.Horn5.Fast
2.Cuttingunits—lower/oat
6.Enginespeed
3.Cuttingunits—hold7.Slow
4.Cuttingunits—raise
8
decal111-3344
111-3344
1.Ignitionswitchindicatingdifferentpositionsofkeyswitch
decal111-3562
111-3562
1.Presspedaltoadjuststeeringwheeltilt.
decal111-3566
111-3566
1.Falling,crushinghazard—ensurethattheoperatorplatform
latchisengagedbeforeoperating.
decal111-3567
111-3567
1.Pedaloperationtocontrolmachinedirection
decal111-3902
111-3902
1.Warning—cuttinghazardofhand,fan.
2.Hotsurfaces—readtheOperator'sManualformore
information.
decal111-3901
111-3901
1.Transmissionoil—readtheOperator'sManualformore
information.
9
decal111-8098
111-8098
1.Tippinghazard—driveslowlywhenturningorgoingupslopes.
3.Tippinghazard—wearaseatbeltwhentheROPSisup;do
notwearaseatbeltwhentheROPSisdown.
2.TIppinghazard—onlydriveupslopesthatarebetween0and
18degrees;donotdriveupslopesthataregreaterthan18
degrees.
4.Warning—readtheOperator'sManual;removethekeyfrom
theignitionandreadtheOperator'sManualbeforeservicing
orperformingmaintenance;thrownobjecthazard;keep
bystandersawayfromthemachine.
10
decal111-7249
111-7249
1.Dailyserviceinterval
6.Checkhydraulicuidlevel11.Checkcuttingunitsetting16.Lubricationpointsfordaily
interval
2.50hourserviceinterval
7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50
hourinterval
3.Checkthetirepressure8.Checkengineoillevel13.Checkcleanlinessof
radiator
4.Checkallnutsandboltsfor
propertightness
9.Checkoperationofseat
switch
14.Cleanandinspectthe
machine
5.Checkallhosesforleaks10.Checkairlterelement15.Checkwheelnut
tightnessusingatorque
wrench—frontwheels200
N∙m,rearwheels54N∙m
11
Setup
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Engineoperator’smanual1
Readthemanualsbeforeoperatingthemachine.
Storealldocumentationinasafeplaceforfutureuse.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ProductOverview
G025164
1
2 3 4
5
6
g025164
Figure2
1.Frontcuttingunits
4.Operator'sseat
2.Controlarm
5.Enginehood
3.Steeringwheel
6.Rearcuttingunit
12
Controls
ControlPanelComponents
6
13 16 14 17 8
G014418
18
10
5
19 1
2
9
7
3
4
15
12
11
g014418
Figure3
1.Parkingbrakeswitch11.Hornbutton
2.Limitedliftinreverse
switch
12.Auxiliary12voltsocket
(suppliedwitha12Vkit)
3.Hazardwarningswitch
(suppliedwithlightingkit)
13.Engine-oilpressure
indicator
4.Warningbeaconswitch
(suppliedwithbeaconkit)
14.Transmissiontemperature
indicator
5.Cuttingunitsposition
controls
15.Hourmeter
6.Throttlecontrollever16.Batterywarningindicator
7.Ignitionswitch17.Enginetemperature
warningindicator
8.Cuttingunitsdriveswitch18.Glowplugindicator
9.Lightingswitch(supplied
withlightingkit)
19.Transmissionneutral
indicator
10.Directionindicatorswitch
(suppliedwithlightingkit)
g014419
1
g014419
Figure4
1.Weighttransfercontrol
g014420
1 2
g014420
Figure5
1.Reversetravelpedal2.Forwardtravelpedal
BrakingSystem
ParkingBrake
Movetheparkingbrakeswitchtotheforwardpositionby
pressingthesmallerlockingbuttonandmovingtheswitch
forwardtoengagetheparkingbrake(Figure6).
Note:Donotoperatethemowerwiththeparkingbrake
engagedanddonotengagetheparkingbrakewhilethe
mowerismoving.
Thislightilluminateswhentheparkingbrakeisengagedand
theignitionkeyisturnedtopositionI.
13
WARNING
Theparkingbrakeoperatesonthefrontwheels
only.Donotparkthemoweronaslope.
G014421
1
P
g014421
Figure6
1.Parkingbrake
EmergencyBrake
Intheeventofservicebrakefailure,turntheignitionoffto
bringthemowertoastandstill.
WARNING
Takecarewhenusingtheemergencybraking.
Remainseatedandholdontothesteeringwheel
topreventejectionfromthemowercausedbythe
frontwheelbrakesbeingappliedsuddenlywhen
travelling.
ThrottleControl
Operatethethrottlecontrolinaforwarddirectiontoincrease
theenginespeed.Operatethethrottlecontrolinarearward
directiontoreduceenginespeed(Figure7).
Note:Theenginespeeddictatesthespeedoftheother
functions,i.e.travel,reelrotationspeedandcuttingunitlift
speed.
G014547
1
g014547
Figure7
1.Throttlecontrollever
TractionPedals
Forwardtravel:Presstheforwardtravelpedaltoincrease
forwardtravelspeed.Releasethepedaltoreducespeed
(Figure8).
Reversetravel:Pressthereversetravelpedaltoincrease
reversetravelspeed.Releasethepedaltoreducespeed
(Figure8).
Stop(Neutral):Releasetheforwardorreversetravelpedal.
Tostopthemachine,reduceyourfootpressureonthe
tractionpedalandallowittoreturntoneutral.Toincrease
thebrakingeffectpushthetractionpedalintotheneutral
position.
g014420
1 2
g014420
Figure8
1.Reversetravelpedal2.Forwardtravelpedal
14
TransportLatches
Alwaysraisethecuttingunitstothetransportpositionand
securewiththetransportlatchesandsafetylockswhen
travellingbetweenworkareas(Figure9).
G014548
g014548
Figure9
CuttingUnitDriveSwitch
AlwaysputthecuttingunitdriveswitchintheOFFposition
whentravellingbetweenworkareas.
AdjustableSteeringColumn
WARNING
Neveroperatethemowerwithoutrstcheckingthat
thesteeringcolumnadjustermechanismisingood
workingorderandthat,onceadjustedandlocked,
thesteeringwheelremainssecurelyinposition.
Adjustmentofthesteeringwheelandsteeringcolumnshould
onlybecarriedoutwhenthemowerisatastandstillwith
theparkingbrakeengaged.
1.Totiltthesteeringwheel,pressthefootpedaldown.
2.Positionthesteeringtowertothemostcomfortable
positionandreleasethepedal(Figure10).
G014549
g014549
Figure10
OperatorSeat
WARNING
Neveroperatethemowerwithoutrstchecking
thattheoperatorseatmechanismsareingood
workingorderandthat,onceadjustedandlocked,
theseatremainssecurelyinposition.
Adjustmentoftheseatmechanismsshouldonlybe
carriedoutwhenthemowerisatastandstillwith
theparkingbrakeengaged.
Fore/Aftadjustment:Theseatadjustingleverallowsthe
operatortoadjusttheseatforeandaft(Figure11).
Operatorweightadjustment:Rotatethehandleclockwise
toincreasethesuspensionstiffnessandcounter-clockwiseto
decreasethestiffness(Figure11).
15
1
G014550
CW
CCW
2
g014550
Figure11
1.Seatadjustmentlever2.Operatorweighthandle
WarningSystems
EngineCoolantOverheatingWarningLight
Theenginecoolantwarninglightilluminates,thehornis
actuated,andthecuttingunitsstop(Figure12).
1
G014551
g014551
Figure12
1.Enginecoolantoverheatingwarninglight
HydraulicFluidOverheatingWarningLight
Thehydraulicuidwarninglightilluminateswhenoverheating
occursandthehornisactuatedwhenthehydraulicuidin
thereservoirexceeds95degreesC(203degreesF);referto
Figure13.
1
G014552
g014552
Figure13
1.Hydraulicuidoverheatingwarninglight
16
LowBatteryChargeWarningLight
Thebatterychargewarninglightilluminateswhenlowbattery
chargeoccurs(Figure14).
1
G014553
g014553
Figure14
1.Lowbatterychargewarninglight
LowEngine-OilPressureWarningLight
Theengine-oilpressurewarninglightilluminateswhentheoil
pressureistoolow(Figure15).
1
G014554
g014554
Figure15
1.Lowengine-oilpressurewarninglight
DisengagementofReels
Thereelsdisengagewhentheoperatingtemperaturereaches
115degreesC(239degreesF).
AudibleWarningHorn
Pressthehornbuttontoprovideanaudiblewarning(Figure
16).
Important:Thehornisautomaticallyactuatedwhen
anenginecoolantorhydraulicuidoverheatcondition
occurs.Shutofftheengineimmediatelyandxthe
machinebeforestartingitagain.
1
G014555
g014555
Figure16
1.Horn
IgnitionKey
0=Engineoff
I=Enginerun/Auxiliaryon
II=Enginepre-heat
III=Enginestart
CAUTION
Ifyouleavethekeyintheignitionswitch,someone
couldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheignition.
G014556
1
I
II
III
g014556
Figure17
1.Ignitionswitch
EnginePre-HeatIndicatorLight
TurntheignitionkeytopositionII.Theenginepreheat
indicatorlightwillilluminateandheattheglowplugs
(Figure18).
Important:Attemptingtostartacoldenginebefore
usingthepre-heatcancauseunnecessaryweartothe
battery.
1
G014557
g014557
Figure18
1.Enginepre-heatindicatorlight
17
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank
(Figure19).
G014558
FUEL
E
F
g014558
Figure19
HourMeter
Thehourmetershowsthetotalhoursthatthemachinehas
beenoperated(Figure20).
1
G014559
000.0
g014559
Figure20
1.Hourmeter
TransmissionNeutralIndicatorLight
Thislightilluminateswhenthetravelcontrolpedalisinthe
neutralpositionandtheignitionkeyisturnedtopositionI
(Figure21).
Note:Theparkingbrakemustbeengagedforthe
transmissionneutralindicatorlighttoilluminate.
G0014560
1
g014560
Figure21
1.Transmissionneutralindicatorlight
CuttingUnitDriveSwitchIndicator
Light
Thislightilluminateswhenthecuttingunitdriveswitchis
intheFORWARD/REVERSEpositionandtheignitionkeyis
turnedtopositionI(Figure22).
1
G0014561
g014561
Figure22
1.Cuttingunitdriveswitchindicatorlight
18
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
SpecicationCT2240
Transportwidth
138.0cm(54.3inches)
Widthofcut212.0cm(83.5inches)
Overallwidth236.0cm(92.9inches)
Length
286.0cm(112.6inches)
Height
168.1cm(66.2inches)withROPSfolded
211.5cm(83.3inches)withROPSintheverticaloperatingposition
Weight
1240kg(2733lb)*
Withuidsand200mm6-bladecuttingunits
Engine
Kubota19.5kw(26hp)at3000rpmDIN70020
Fueltankcapacity
45L(11.9USgallons)
Transportspeed
22km/h(13.7mph)
Mowingspeed
11km/h(6.8mph)
Hydraulicsystemcapacity
32L(8.5USgallons)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpandits
capabilities.ContactyourAuthorizedServiceDealerorDistributor.
TobestprotectyourinvestmentandmaintainoptimalperformanceofyourToroequipment,countonTorogenuineparts.
Whenitcomestoreliability,Torodeliversreplacementpartsdesignedtotheexactengineeringspecicationofourequipment.
Forpeaceofmind,insistonTorogenuineparts.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Ifyouleavethekeyintheignitionswitch,someone
couldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Lowerthecuttingunitstotheground,engagethe
parkingbrake,andremovethekeyfromtheignition
switchbeforeservicingormakingadjustmentsto
themachine.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;however,the
oillevelmustbecheckedbeforeandaftertheengineisrst
started.
Crankcasecapacity:approximately6.0L(6.3USqt)with
thelter
Usehigh-qualityengineoilthatmeetsthefollowing
specications:
•APIClassicationLevelRequired:CH-4,CI-4orhigher
•Preferredoil:SAE15W-40(above0degreesF)
•Alternateoil:SAE10W-30or5W-30(alltemperatures)
ToroPremiumEngineoilisavailablefromyourdistributorin
either15W-40or10W-30viscosity.
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
19
sumpforatleast10minutesbeforechecking.Iftheoillevel
isatorbelowtheAddmarkonthedipstick,addoiltobring
theoilleveltotheFullmark.Donotoverllthecrankcase.
IftheoillevelisbetweentheFullandAddmarks,nooil
additionisrequired.
1.Parkthemachineonalevelsurface,lowerthecutting
units,engagetheparkingbrake,shutofftheengine,
andremovethekeyfromtheignitionswitch.
2.Openthehood.
3.Removethedipstick,wipeitclean,andinstallit
(Figure23).
g008881
Figure23
1.Dipstick
4.Removethedipstickandchecktheoillevelonthe
dipstick.
TheoillevelshouldbeuptotheFullmark.
5.IftheoillevelisbelowtheFullmark,removethell
cap(Figure24)andaddoiluntilthelevelreachesthe
Fullmarkonthedipstick.Donotoverll.
g004134
Figure24
1.Oil-llcap
6.Installtheoil-llcapandclosethehood.
CheckingtheCoolingSystem
ServiceInterval:Beforeeachuseordaily
CAUTION
Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcauseburns.
•Donotopentheradiatorcapwhentheengine
isrunning.
•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.
1.Cleandebrisoffofthescreen,oilcooler,andfront
oftheradiatordailyandmoreoftenifconditionsare
extremelydustyanddirty.RefertoRemovingDebris
fromtheCoolingSystem(page41).
2.Checkthelevelofthecoolantintheexpansiontank
(Figure25).
Note:Thecoolantlevelshouldbebetweenthemarks
onthesideofthetank.
20
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Toro CT2240 Compact Triple 4-Wheel Drive Turf Mower User manual

Toro
Brand
Toro
Model
CT2240 Compact Triple 4-Wheel Drive Turf Mower
Category
Lawnmowers
Type
User manual
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