Toro Reelmaster 3555 Traction Unit User manual

FormNo.3445-529RevA

Note:

Reelmaster

®

3555,3575,and3550

TractionUnit

ModelNo.03820—SerialNo.409200000andUp

ModelNo.03821—SerialNo.409200000andUp

ModelNo.03910—SerialNo.409200000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3445-529*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g240238

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................13

1InstallingtheCuttingUnits..............................14

2AdjustingtheTurfCompensation

Spring...........................................................16

3AdjustingTireAirPressure.............................17

4UsingtheCutting-UnitKickstand....................17

5InstallingtheHoodLatch................................18

6InstallingtheCEDecals.................................19

ProductOverview...................................................21

Controls...........................................................21

MowerManifold.............................................23

Specications..................................................24

Attachments/Accessories.................................24

BeforeOperation.................................................24

BeforeOperationSafety...................................24

FuelSpecication.............................................25

FillingtheFuelTank..........................................25

PerformingDailyMaintenance..........................25

CheckingtheInterlockSwitches.......................25

CheckingtheParkingBrake.............................27

AdjustingtheSeat............................................27

DuringOperation.................................................28

DuringOperationSafety...................................28

StartingtheEngine...........................................29

ShuttingOfftheEngine.....................................30

OperatingtheMachine.....................................30

ClipRate(ReelSpeed).....................................32

SettingtheReelSpeed.....................................33

AdjustingtheLift-ArmCounterbalance.............34

BleedingtheFuelSystem.................................34

UnderstandingtheDiagnosticLight..................35

OperatingTips.................................................35

AfterOperation....................................................35

AfterOperationSafety......................................35

GeneralSafety.................................................35

TowingtheMachine..........................................35

IdentifyingtheTie-DownPoints........................36

HaulingtheMachine.........................................36

Maintenance...........................................................37

MaintenanceSafety..........................................37

RecommendedMaintenanceSchedule(s)...........37

DailyMaintenanceChecklist.............................39

Pre-MaintenanceProcedures..............................40

PreparingforMaintenance...............................40

RemovingtheBatteryCover.............................40

OpeningtheHood............................................40

Lubrication..........................................................41

GreasingtheBearingsandBushings................41

EngineMaintenance...........................................42

EngineSafety...................................................42

EngineOilSpecication....................................42

CheckingtheEngine-OilLevel..........................42

ChangingtheEngineOilandtheFilter..............43

ServicingtheAirCleaner..................................44

FuelSystemMaintenance...................................45

ServicingtheFuelT ank.....................................45

InspectingtheFuelLinesandFittings...............45

DrainingtheWaterSeparator...........................45

ChangingtheFuelFilterCanister......................45

BleedingAirfromtheInjectors..........................46

ElectricalSystemMaintenance...........................46

ElectricalSystemSafety...................................46

ServicingtheBattery.........................................46

Fuses................................................................47

DriveSystemMaintenance..................................48

CheckingtheTirePressure...............................48

TorquingtheWheelNuts...................................48

AdjustingtheTractionDriveforNeutral.............48

CoolingSystemMaintenance..............................50

CoolingSystemSafety.....................................50

CoolantSpecication........................................50

CheckingtheCoolantLevel..............................50

CleaningtheEngineCoolingSystem................51

BrakeMaintenance.............................................51

AdjustingtheParkingBrake..............................51

ServicingtheParkingBrakes............................51

BeltMaintenance................................................56

ServicingtheEngineBelts................................56

ControlsSystemMaintenance.............................57

AdjustingMowGroundSpeed..........................57

AdjustingtheThrottle........................................57

HydraulicSystemMaintenance...........................58

HydraulicSystemSafety...................................58

CheckingtheHydraulicLinesand

Hoses............................................................58

HydraulicFluidSpecications...........................58

CheckingtheHydraulicFluid............................58

HydraulicFluidCapacity...................................59

ChangingtheHydraulicFluid............................59

ChangingtheHydraulicFilter............................60

CuttingUnitSystemMaintenance........................61

BladeSafety.....................................................61

CheckingtheReel-to-BedknifeContact............61

UsingtheOptionalGaugeBar..........................61

BacklappingtheCuttingUnits...........................61

Cleaning..............................................................64

WashingtheMachine.......................................64

Storage...................................................................64

StorageSafety..................................................64

PreparingtheTractionUnit...............................64

PreparingtheEngine........................................65

Troubleshooting......................................................66

UnderstandingtheDiagnosticACE

Display..........................................................66

VerifyingtheInterlockSwitchFunction..............66

VerifyingOutputFunction.................................67

3

Safety

Thismachinehasbeendesignedinaccordance

withENISO5395(whenyoucompletethesetup

procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-7276

93-7276

1.Explosionhazard—weareyeprotection.

2.Causticliquid/chemicalburnhazard—toperformrstaid,

ushwithwater.

3.Firehazard—nore,openames,orsmoking.

4.Poisonhazard—keepchildrenawayfromthebattery.

decal98-4387

98-4387

1.Warning—wearhearingprotection.

99-3444

decal99-3444

99-3444

1.Transportspeed—fast

2.Mowingspeed—slow

Models03821and03910

decal106-6755

106-6755

1.Enginecoolantunder

pressure.

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal110-9642

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket

andthenremovetheliftarmandpivotyoke.

5

decal117-3270

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement

hazard,belt—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts,keepallguardsandshieldsinplace.

decal125-6688

125–6688

1.Explosionhazard—ReadtheOperator’sManual;Donot

usestartinguid.

decal133-8062

133-8062

decal136-3702

136-3702

1.Warning—Readthe

Operator’sManual;wear

aseatbelt;donotremove

therollbar.

2.Warning—Donotmodify

therollbar.

decal137-9706

137-9706

1.Cuttinghazardofthehandorfoot—shutofftheengine,

removethekeyordisconnectthesparkplug,waitforall

movingpartstostop,andreadtheOperator’sManual

beforeperformingmaintenance.

6

decal120-1683

120-1683

1.Warning—readtheOperator'sManual;alloperatorsshould

betrainedbeforeoperatingthemachine.

4.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingunits,shutofftheengine,and

removethekeybeforeleavingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

5.Thrownobjecthazard—keepbystandersaway.

3.Tippinghazard—driveslowlywhenturning;donotturnsharply

whiletravelingfast;lowerthecuttingunitswhendrivingdown

slopes;usearolloverprotectionsystemandweartheseatbelt.

6.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsandshieldsinplace.

7

decal120-2105

120-2105

1.Lowerthecuttingunits.

5.ReadtheOperator’sManualfor

informationonstartingtheengine—sit

intheoperator’sposition,turnthekey

totheenginepreheatposition,wait

untiltheenginepreheatlightturnsoff,

turnthekeytotheenginestartposition,

anddisengagetheparkingbrake.

9.Engine—Start

2.Raisethecuttingunits.

6.ReadtheOperator’sManual

forinformationonstoppingthe

engine—disengagethecuttingunits,

turnthekeytotheenginestopposition,

removethekeyfromtheignition,and

engagetheparkingbrake.

10.Lights

3.Pulluptoengagethecuttingunits.

7.Engine—Shutoff

11.Fast

4.Pushdowntodisengagethecutting

units.

8.Engine—Preheat

12.Slow

8

Models03910and03820

decal121-7884

121-7884

1.8-bladereeladjustment

3.ReadtheOperator’sManualforinformationonadjustingthe

reel.

2.11-bladereeladjustment

Model03821

decal133-4901

133-4901

1.8-bladereeladjustment

3.ReadtheOperator’sManualforinformationonadjustingthe

reel.

2.11-bladereeladjustment

9

Model03910AfxoverPartNo.120-1683forCEamachine

decal121-7928

121-7928

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator'sManual;alloperatorsshould

betrainedbeforeoperatingthemachine.

4.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingunits,shutofftheengine,and

removethekeybeforeleavingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

5.Thrownobjecthazard—keepbystandersaway.

3.Tippinghazard—donotturnsharplywhiletravelingfast;do

notdriveupordownslopesgreaterthan22°;lowerthecutting

unitswhendrivingdownslopes;usearolloverprotection

systemandweartheseatbelt.

6.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsandshieldsinplace.

10

Model03910

decal138-6980

138-6980

1.ReadtheOperator’sManual.

11

Models03820and03821AfxoverPartNo.120-1683forCEamachine

decal138-1186

138-1186

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator'sManual;alloperatorsshould

betrainedbeforeoperatingthemachine.

4.Warning—donotparkthemachineonslopes;engagethe

parkingbrake,lowerthecuttingunits,shutofftheengine,and

removethekeybeforeleavingthemachine.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

5.Thrownobjecthazard—keepbystandersaway.

3.Tippinghazard—donotturnsharplywhiletravelingfast;do

notdriveupordownslopesgreaterthan16°;lowerthecutting

unitswhendrivingdownslopes;usearolloverprotection

systemandweartheseatbelt.

6.Entanglementhazard,belt—stayawayfrommovingparts;

keepallguardsandshieldsinplace.

Models03820and03821

decal138-6981

138-6981

1.ReadtheOperator’sManual.

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Righthoseguide1

1

Lefthoseguide

1

Installthecuttingunits.

2

Nopartsrequired

–

Adjusttheturfcompensationspring.

3

Nopartsrequired

–

Adjustthetireairpressure.

4

Cutting-unitkickstand

1Usethecutting-unitkickstand.

Lockbracket1

Rivet2

Washer1

Screw(1/4x2inches)

1

5

Locknut(1/4inch)

1

Installthehoodlatch(CEmachines).

Yearofproductiondecal

1

CEdecal(PartNo.133-8095)

1

Dangerdecal(PartNo.

138-1186—Models03820and

03821)

1

6

Dangerdecal(PartNo.

121-7928—Model03910)

1

InstalltheCEdecals,ifrequired.

MediaandAdditionalParts

Description

Qty.

Use

Keys2

Starttheengine.

Operator'sManual

1

Engineowner’smanual1

Readthemanualsbeforeoperatingthemachine.

Cuttingperformancepaper

1

Usethepaperforadjustingthecuttingunitreel-to-bedknife

contact.

Shim

1

Usetheshimforadjustingthecuttingunitreel-to-bedknife

contact.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

13

1

InstallingtheCuttingUnits

Partsneededforthisprocedure:

1Righthoseguide

1

Lefthoseguide

Procedure

1.Parkthemachineonalevelsurface,engagethe

parkingbrake,shutofftheengine,andremove

thekeyfromtheignitionswitch.

2.Removethereelmotorsfromtheshipping

brackets.

3.Removeanddiscardtheshippingbrackets.

4.Removethecuttingunitsfromthecartons.

Assembleandadjustthemasdescribedinthe

cuttingunitOperator'sManual.

5.Ensurethatthecounterweight(Figure3)is

installedonthecorrectsideofthecuttingunitas

describedinthecuttingunitOperator'sManual.

g019938

Figure3

1.Counterweight

6.Allthecuttingunitsareshippedwiththeturf

compensationspringmountedtotheright

sideofthecuttingunit.Ensurethattheturf

compensationspringismountedtothesame

sideofthecuttingunitasthereeldrivemotor.

Positiontheturfcompensationasfollows:

A.Removethe2carriageboltsandnuts

securingtherodbrackettothecuttingunit

tabs(Figure4).

g003949

Figure4

1.Turfcompensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthespring

tubebolttothecarrierframetab(Figure4),

andremovetheassembly.

C.Mountthespringtubebolttotheopposite

tabonthecarrierframeandsecureitwith

theangenut.

Note:Positiontheboltheadtotheouter

sideofthetabasshowninFigure4.

g003967

Figure5

1.Oppositecarrierframetab

2.Rodbracket

D.Mounttherodbrackettothecuttingunit

tabswiththecarriageboltsandnuts(Figure

5).

Note:Wheninstallingorremovingthecutting

units,makesurethatthehairpincotteris

installedinthespringrodholenexttotherod

bracket.Otherwise,installthehairpincotterin

theholeintheendoftherod.

7.Oncuttingunit4(leftfront)andcuttingunit5

(rightfront),usetherod-bracketmountingnuts

toinstallthehoseguidestothefrontofthe

cutting-unittabs.Thehoseguidesshouldlean

towardthecentercuttingunit(Figure6,Figure

7,Figure8).

14

g031275

Figure6

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

6.Reelmotor

3.Cuttingunit3

7.Weight

4.Cuttingunit4

g015160

Figure7

1.Hoseguide(leftside

shown)

3.Nuts

2.Rodbracket

g289454

Figure8

1.Hoseguides(eachmustleantowardthecentercuttingunit)

8.Loweralltheliftarmscompletely.

9.Removethesnapperpinandthecapfromthe

lift-armpivotyoke(Figure9).

g003975

Figure9

1.Snapperpin2.Cap

10.Forthefrontcuttingunits,slideacuttingunit

undertheliftarmwhileinsertingthecarrierframe

shaftupintothelift-armpivotyoke(Figure10).

g020321

Figure10

1.Liftarm3.Lift-armpivotyoke

2.Carrierframeshaft

11.Usethefollowingprocedureontherearcutting

unitswhentheheightofcutisabove1.2cm

(3/4inch).

A.Removethelynchpinandwashersecuring

thelift-armpivotshafttotheliftarmand

slidethelift-armpivotshaftoutofthelift

arm(Figure11).

15

g003979

Figure11

1.Lift-armshaftlynchpinandwasher

B.Insertthelift-armyokeontothecarrier

frameshaft(Figure10).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandlynchpin

(Figure11).

12.Insertthecapoverthecarrierframeshaftand

lift-armyoke.

13.Securethecapandthecarrierframeshafttothe

lift-armyokewiththesnapperpin.

Note:Usetheslotifasteeringcuttingunitis

desiredorusetheholeifthecuttingunitistobe

lockedinposition(Figure9).

14.Securethelift-armchaintothechainbracket

withthesnapperpin(Figure12).

Note:Usethenumberofchainlinksspecied

inthecuttingunitOperator'sManual.

g003948

Figure12

1.Lift-armchain3.Snapperpin

2.Chainbracket

15.Coatthesplineshaftofthereelmotorwithclean

grease.

16.Oilthereel-motorO-ringandinstallitontothe

motorange.

17.Installthemotorbyrotatingitclockwisesothat

themotorangesclearthelocknuts(Figure

13).Rotatethemotorcounterclockwiseuntilthe

angesencirclethenuts,thentightenthenuts.

Important:Makesurethatthereelmotor

hosesarenottwisted,kinked,oratriskof

beingpinched.

g020322

Figure13

1.Reel-drivemotor2.Mountingnuts

2

AdjustingtheTurf

CompensationSpring

NoPartsRequired

Procedure

Theturfcompensationspring(Figure14)transfers

weightfromthefronttotherearroller.Thishelps

toreduceawavepatternintheturf,alsoknownas

marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit.

1.Alignthemachinestraightahead,andengage

theparkingbrake.

2.Pressthecuttingunitdriveswitchtothe

DISENGAGEposition.

3.Movethemow/transportslidetotheMOW

position.

4.Starttheengine,andpushthelowermow/raise

leverforwardtolowerthecuttingunitstothe

shopoor.

5.Shutofftheengine,removethekey,andwaitfor

allmovingpartstostop.

6.Makesurethatthehairpincotterisinstalledin

therearholeinthespringrod(Figure14).

16

g020164

Figure14

1.Turfcompensationspring3.Springrod

2.Hairpincotter4.Hexnuts

7.Tightenthehexnutsonthefrontendofthe

springroduntilthecompressedlengthofthe

spring(Figure14)is12.7cm(5inches)for

5-inchcuttingunitsand15.8cm(6-1/4inches)

for7-inchcuttingunits.

Note:Whenoperatingonroughterrain,

decreasethespringlengthby2.5cm(1/2inch).

Whenyoudecreasespringlength,thecutting

unitfollowsthegroundlessclosely.

3

AdjustingTireAirPressure

NoPartsRequired

Procedure

Adjustthetireairpressureateachofthetires;referto

CheckingtheTirePressure(page48).

Note:Thetiresareover-inatedforshipping.

4

UsingtheCutting-Unit

Kickstand

Partsneededforthisprocedure:

1

Cutting-unitkickstand

Procedure

Wheneveryoutipacuttingunittoexposethe

bedknife/reel,propuptherearofthecuttingunitwith

thekickstandtoensurethatthenutsonthebackend

ofthebedbaradjustingscrewsarenotrestingonthe

worksurface(Figure15).

g020158

Figure15

1.Cutting-unitkickstand

Securethekickstandtothechainbracketwiththe

snapperpin(Figure16).

17

g004144

Figure16

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

5

InstallingtheHoodLatch

CEMachines

Partsneededforthisprocedure:

1Lockbracket

2Rivet

1Washer

1

Screw(1/4x2inches)

1

Locknut(1/4inch)

Procedure

1.Unhookthehoodlatchfromthehood-latch

bracket.

2.Removetherivets(2)securingthehood-latch

brackettothehood(Figure17).Removethe

hood-latchbracketfromthehood.

g012628

Figure17

1.Hood-latchbracket2.Rivets

3.Whilealigningthemountingholes,positionthe

CElockbracketandthehood-latchbracketonto

thehood.Thelockbracketmustbeagainstthe

hood(Figure18).Donotremovetheboltand

nutassemblyfromthelockbracketarm.

g012629

Figure18

1.CElockbracket

2.Boltandnutassembly

4.Alignthewasherswiththeholesontheinsideof

thehood.

5.Rivetthebracketsandthewasherstothehood

(Figure18).

6.Hookthelatchontothehood-latchbracket

(Figure19).

18

g354465

Figure19

1.Hoodlatch

7.Screwtheboltintotheotherarmofhood-lock

brackettolockthelatchinposition(Figure20).

Note:Tightenthenutandboltuntiltheboltno

longermovesforwardandbackwardintheCE

lockbracket.

g350021

Figure20

1.Nut3.Bolt

2.Armofhood-lockbracket

6

InstallingtheCEDecals

Partsneededforthisprocedure:

1

Yearofproductiondecal

1

CEdecal(PartNo.133-8095)

1

Dangerdecal(PartNo.138-1186—Models03820

and03821)

1

Dangerdecal(PartNo.121-7928—Model03910)

ApplyingtheYearofProduction

DecalandCEDecal

1.Wipecleantheleftframenearthemodel/serial

platewithalcohol,andallowtheframetodry

(Figure21).

g352028

Figure21

1.Model/serialplate2.Yearofproductiondecal

2.RemovethebackingandapplytheYearof

Productiondecaltotheframeneartheserial

plateasshowninFigure21.

3.Wipecleantheleftframenearthehoodlockwith

alcohol,andallowtheframetodry(Figure22).

19

g352025

Figure22

1.CEhoodlatch2.CEdecal(PartNo.

133-8095)

4.RemovethebackingandapplytheCEdecal

PartNo.133-8095totheframeasshownin

Figure22.

ApplyingDangerDecal

MachineModel03910

1.Wipecleanthestandardwarningdecalwith

alcohol,andallowtheframetodry(Figure23).

g352027

Figure23

1.CEwarningdecal(Part

No.121-7928)

2.Standardwarningdecal

2.RemovethebackingandapplytheCEwarning

decal(PartNo.121-7928)overthestandard

warningdecalasshowninFigure23.

ApplyingDangerDecal

MachineModels03820and03821

1.Wipecleanthestandardwarningdecalwith

alcohol,andallowtheframetodry(Figure24).

g352026

Figure24

1.CEwarningdecal(Part

No.138-1186)

2.Standardwarningdecal

2.RemovethebackingandapplytheCEwarning

decal(PartNo.138-1186)overthestandard

warningdecalasshowninFigure24.

20

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Toro Reelmaster 3555 Traction Unit User manual

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