Falcon E350/35 Installation And Servicing Instructions

Falcon
Brand
Falcon
Model
E350/35
Category
Electric griddles
Type
Installation And Servicing Instructions

This manual is also suitable for

E350/34 and E350/35
GRIDDLE TOPS
INSTALLATION and
SERVICING INSTRUCTIONS
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to –
BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health And Safety At Work Act
Fire Precautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives
for the voltages stated on the Data Plate
WARNING -THIS APPLIANCE MUST BE EARTHED
On completion of the installation these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the appliance.
CAUTION: Read the instructions before using the machine.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance
Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a
licensed waste handler.
Units are designed to be dismantled easily and recycling of all material is encouraged
whenever practicable.
Falcon Foodservice Equipment
Head Office and Works
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
Serviceline
PHONE : 01438 363 000
T100700 Ref.8
Warranty Policy Shortlist
Warranty does not cover :-
Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
De-scaling of water products and cleaning of water sensors where softeners/conditioners are not fitted,
or are fitted and not maintained.
Blocked drains.
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs.
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
Cleaning of burner jets
Poor combustion caused by lack of cleaning
Lubrication of moving parts
Lubrication of gas cocks
Cleaning/adjustment of pilots
Correction of gas pressure to appliance
Renewing of electric cable ends
Replacement of fuses
Corrosion caused by use of chemical cleaners.
Electrical Safety and Advice Regarding Supplementary Electrical Protection
Commercial kitchens and foodservice areas are environments where electrical appliances may be located
close to liquids, or operate in and around damp conditions, or where restricted movement for installation
and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled
and competent electrician; and connected to the correct power supply suitable for load as stipulated by
the appliance data label.
The electrical installation and connections should meet the necessary requirements to local electrical
wiring regulations and electrical safety guidelines.
We recommend:-
Supplementary electrical protection with use of a residual current device (RCD).
Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is
easily accessible for switching off and safe isolation purposes. The switch disconnector must
meet the specification requirements of IEC 60947.
SECTION 1 – INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER.
1.1 MODEL NUMBER, NETT WEIGHTS and DIMENSIONS
MODEL
WIDTH
mm
DEPTH
mm
HEIGHT
mm
WEIGHT
kg
WEIGHT
lbs
E350/34
350
650
305
37
82
E350/35
700
650
305
75
166
1.2 SITING
The appliance should be installed on a table, counter, or similar surface. Alternatively it can be mounted on the
purpose designed floor stand supplied by Falcon.
Should it require to be positioned in close proximity to a wall, partition, etc., a minimum clearance of 25mm at the
rear and sides is recommended.
A vertical clearance between plate and any overlying combustible surface of 900mm should be allowed. Fire
Regulations must be complied with.
1.3 ELECTRICAL SUPPLY
These units are designed for use on AC supplies only. The E350/34 griddle plate is for use on single phase supplies
only. The E350/35 model can be used on single-phase or alternatively on a 2-phase supply.
1.3.1 Supply Connection
The cable entry is located at the rear of the appliance and is suitable for 20mm conduit. A suitable isolating switch
must be provided with a minimum contact separation of 3 mm in all poles. All wiring must be executed in accordance
with the regulations listed on the cover of the manual.
THESE APPLIANCES MUST BE EARTHED.
A suitable terminal is provided for this purpose and must be used for this purpose.
Note
When connecting the E350/35, the line terminals must be connected using the link(s). See the diagram below.
This appliance is also provided with a terminal for the connection of an external
equipotential conductor. This terminal is in effective electrical contact with all fixed
exposed metal parts of the appliance, and shall allow the connection of a conductor having a
nominal cross-sectional area of up to 10 mm². It is located on the rear panel and is
identified by the following label and must only be used for bonding purposes.
1.4 ELECTRICAL RATINGS
The electrical rating are as stated below.
L1
L2
L3
15A
15A
15A
SECTION 2 – ASSEMBLY
a) Place the unit in position and carefully level it, using the feet adjusters if it is to be mounted on a counter or table.
To mount the unit on the purpose built stand, refer to the instructions supplied with the component.
b) The appliance is supplied complete and ready to be connected to the mains supply.
c) To gain access to the terminals, proceed as follows:-
Remove the fat drawer(s).
Remove the two screws in the upper flange of the control panel.
Allow the panel to drop downward slightly to release the lower fixings. The arms should be swung out and the facia
panel engages on the arms via the screws securing the bottom trim.
d) The terminals are now accessible and the supply cables can be fed through the inbuilt conduit tube.
e) After connecting the mains supply, replace the control panel and fat drawer. When fitting the control panel,
present it to the location in a dropped position then raise it vertically to ensure that the lower fixings are properly
engaged. Fit the fat drawer. Allow the hotplate to heat up and check that the thermostat operates satisfactorily.
f) After completion of the installation, demonstrate the method of operation to the kitchen staff. Point out the
location of the isolating switch for use in the event of an emergency or during routine cleaning.
SECTION 3 – SERVICING
BEFORE ATTEMPTING ANY MAINTENANCE, SWITCH OFF AT THE MAIN (ISOLATING) SWITCH AND
TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON.
Warning
Since the cast iron plates are extremely heavy, care must be exercised when lifting the griddle plate to carry out
maintenance. The initial lifting points are through the fat escape holes. A suitable batten of wood should be inserted
between the plate and the front hob rail to support the weight.
Rest the plate on the batten and take a strong grip below the front edge of the plate. Raise it to the desired angle for
access.
Place a suitable wooden prop, capable of supporting the weight, below the plate. Ensure that it is securely anchored
to prevent accidental slipping. Make sure also that the appliance base which is much lighter than the plate cannot
move whilst lifting the plate.
When ordering spares, please quote the model number, serial number and voltage, as stated on the data plate.
3.1 CONTROL PANEL – To Remove
Remove the fat drawer, located below the control panel.
Remove the two screws in the upper flange of the facia panel.
Allow the panel to drop downward slightly to release the lower fixings. Remove the panel.
Replace in reverse order.
3.2 THERMOSTAT - To Replace
Remove the control panel as detailed in Section 3.1.
In the controls compartment top there are a number of hex head screws which hold the plate in position, 2 on the
E350/34 and 4 on the E350/35. Remove these and raise the plate from the front. Prop it up with a suitable piece of
wood. Take care not to strain the thermostat capillary tube.
Undo the two screws which secure the thermostat phial clamping plate and release the phial.
Pull off the connections to the thermostat, noting their locations according to the numbers on the wires. Pull off the
thermostat knob and remove the two screws below to release the thermostat from the panel.
Feed the capillary tube and phial forward through the rear of the control compartment and remove the assembly.
Replace in reverse order, taking care to fit the insulating sleeving over the capillary before fitting the thermostat.
Ensure that the earth bonding connection is replaced behind the thermostat fixing lug. After fitting the thermostat,
test the unit using a low setting and check that the amber light goes out as the thermostat opens.
Pull off the connections to the thermostat, noting their locations.
3.3 PILOT LAMPS - To Replace
a) Remove control panel as detailed in Section 3.1.
b) Pull off the lamp connections.
c) Remove the nut securing the lamp at the rear and remove the lamp.
3.4. HEATING ELEMENTS - To Replace
a) Remove control panel as detailed in Section 3.1.
b) Prop up the hotplate as described in Section 3.2.
c) Remove the element connections.
d) Remove the nuts fixing the element lagging boxes.
e) Remove the clamping plates securing the element.
When fitting a new element, ensure that it is properly fixed to the underside of the hotplate, located by the various
projections cast into the plate.
Ensure that the element earthing connections are exactly as they were before replacing the element.
E350/34 GRIDDLE PLATE – WIRING DIAGRAM (Drawing No. AW32470
E350/34 GRIDDLE PLATE – OFFSHORE WIRING DIAGRAM (Drawing No. AW46308
E350/35 GRIDDLE PLATE – WIRING DIAGRAM (Drawing No. BW32471
E350/35 GRIDDLE PLATE – OFFSHORE WIRING DIAGRAM (Drawing No. BW45555
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Falcon E350/35 Installation And Servicing Instructions

Falcon
Brand
Falcon
Model
E350/35
Category
Electric griddles
Type
Installation And Servicing Instructions
This manual is also suitable for
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