Krone Swadro 700 Operating instructions

Category
Mini tillers
Type
Operating instructions

This manual is also suitable for

Rotary Swather
Swadro 810
(from machine no. 565 239)
Operating Instructions
150 000 030 00 EN
2
EC Declaration of Conformity
corresponding to the EC Directive 98/37/EC
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
Spelle, den 02.05.2005
(Dr.-Ing. Josef Horstmann, Gesch‰ftsf¸hrer)
(ppa. Dr.-Ing. Klaus Martensen, Leiter der Konstruktion und Entwicklung)
Dear customer,
Here are the operating instructions for the KRONE product
you purchased.
This operating manual contains important information for the
proper use and safe operation of the machine.
If this operating manual should for any reason become wholly
or partially unusable, you can obtain a replacement operating
manual for your machine by stating the number given on the
following page.
We
declare in our sole responsibility that the product
tto which this declaration refers corresponds to the relevant basic safety and health requirements of the
EC Directive 98/37/EC.
Krone-Kreiselschwader
Typ:
Swadro 810
Foreword
Please note:
The instruction manual is an integral part of your
machine.
Only operate this machine after you have been
trained to do so and according to these instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident
prevention regulations and other generally recognised
regulations concerning safety, occupational health
and road traffic.
All information, illustrations and technical details in
this instruction manual are the latest and most up to
date at the time of going to press.
It is within our rights to modify the design at any time
and without having to give reasons. Should you for
any reason not be able to use this instruction manual
either wholly or partially, it is possible to get a
replacement instruction manual for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE
machine.
Machine factory Bernard Krone GmbH
Spelle
Dear Customer!
On buying the Rotary swather you have selected a
quality product from KRONE.
We are grateful for the belief you have invested in us
as a result of buying this machine.
It is important to read the operating instructions very
carefully before you start operating the machine so
that the Rotary swather may be used to its maximum
capacity.
The contents of this manual are laid out in such a way
that you should be able to perform any task by
following the instructions step by step. It contains
extensive notes and information about maintenance,
about how to use the machine safely, about secure
working methods, special precautionary measures
and the accessories which are available. It is essen-
tial, important and useful for the operational safety,
reliability and durability of the Disc mowe that these
notes and information are adhered to.
Foreword
1
Contents
1 General Information ............................................................................ I -1
1.1 Proper Use .............................................................................................................. I -1
1.2 Specifications .......................................................................................................... I -1
1.2.1 Manufacturer's Address .......................................................................................... I -1
1.2.2 Certification ............................................................................................................. I -1
1.2.3 Identification ............................................................................................................ I -1
1.2.4 Data Required for Questions and Orders................................................................ I -1
1.2.5 Proper Use .............................................................................................................. I -2
1.2.6 General Specifications............................................................................................. I -2
2 Safety .................................................................................................. II -1
2.1 Identifying Safety Instructions in the Operating Manual......................................... II -1
2.2 Safety Instructions and Accident Prevention Regulations ...................................... II -1
2.3 Safety Instructions and Accident Prevention Regulations ...................................... II -1
2.3.1 Trailer Implements.................................................................................................. II -2
2.3.2 Power Take-Off Operation ..................................................................................... II -2
2.3.3 Hydraulic System.................................................................................................... II -3
2.3.4 Tyres ...................................................................................................................... II -3
2.3.5 Maintenance........................................................................................................... II -3
2.3.6 Working in the Vicinity of Power Transmission Lines ............................................. II -4
2.4 Introduction ............................................................................................................ II -6
2.4.1 Location of the safety labels on the machine, containing
technical safety information on the machine .......................................................... II -6
2.4.2 Location of the General Information Signs on the Machine ................................... II -8
3 General preparation for use ............................................................. III -1
3.1 Special safety instructions..................................................................................... III -1
3.2 Preparations on the tractor ...................................................................................III -1
3.2.1 Lifting device on the tractor (three-point linkage) .................................................. III -1
3.3 Attachment of swather to tractor...........................................................................III -2
3.3.1 Attachment to the tractor lower link arms ............................................................. III -2
3.3.2 Hydraulic connection ............................................................................................. III -3
3.3.3 Lighting cable connection ...................................................................................... III -4
3.3.4 Connecting the electric control unit (optional) .......................................................III -4
3.3.5 Function of the switches on the control unit (optional) .......................................... III -5
3.3.6 Connecting the PTO Shaft .................................................................................... III -6
3.3.7 Length adaption..................................................................................................... III -6
3.4 Transport of the swather on public roads.............................................................. III -7
3.5 Preparing the rotary swather for use..................................................................... III -7
3.5.1 General.................................................................................................................. III -7
2
4 Handling the swather when in use...................................................IV -1
4.1 Mounting on the tractor .........................................................................................IV -1
4.2 Overload protection feature...................................................................................IV -1
4.3 Converting from transport to working position.......................................................IV -2
4.3.1 Lowering the rotor arms – mechanically................................................................IV -2
4.3.2 Removing the safety mechanism for the tine tips .................................................IV -2
4.3.3 Adjusting the rear swath cloth ...............................................................................IV -2
4.3.4 Adjusting the front swath cloth ..............................................................................IV -3
4.3.5 Folding the tine arms into working position ...........................................................IV -4
4.3.6 Moving the external guard bars into working position ...........................................IV -4
4.4 Conversion from working to transport position......................................................IV -5
4.4.1 Moving the external guard bars into transport position .........................................IV -5
4.4.2 Folding the tine arms into transport position .........................................................IV -6
4.4.3 Pushing the swath cloth into transport position .....................................................IV -7
4.4.4 Lifting the rotor arms .............................................................................................IV -7
4.4.5 Securing the tine tips (transport position and parked swather) .............................IV -8
4.4.6 Driving in sloping ...................................................................................................IV -8
4.5 Removal from tractor ............................................................................................IV -9
5 Basic setting.......................................................................................V -1
5.1 Height of the tractor lower link arms ......................................................................V -1
5.2 Setting the working depth.......................................................................................V -1
5.3 Setting the Operating Width Electrical....................................................................V -2
5.4 Switching from one side swath to two individual swaths ........................................V -3
5.5 Switching from two individual swaths to one side swath ........................................V -3
5.6 Setting the lateral inclination of the swather disk chassis.......................................V -4
5.7 Adjusting the Direction of Travel.............................................................................V -4
5.8 Travel speed and drive r.p.m. ................................................................................V -4
6 Care and maintenance.....................................................................VI - 1
6.1 Special safety instructions....................................................................................VI - 1
6.2 General instructions .............................................................................................VI - 1
6.3 Tyres ...................................................................................................................VI - 2
6.3.1 Air pressure..........................................................................................................VI - 2
6.3.2 Wheel fixings ........................................................................................................VI - 2
6.4 Replacing the tine arms (in case of repair) ..........................................................VI - 3
6.5 Replacing the hydraulic hose lines .......................................................................VI - 3
7 Lubrication ......................................................................................VII - 1
7.1 Universal drive shaft............................................................................................VII - 1
7.2 Bearings on the swather......................................................................................VII - 1
7.3 Filling quantity and lubricant name for the gearbox.............................................VII - 2
7.4 PTO Gear front and back....................................................................................VII - 2
7.5 Lubrication chart..................................................................................................VII - 3
3
8 Accessories....................................................................................VIII - 1
8.1 Tine loss prevention feature (Accessory) ...........................................................VIII - 1
8.2 Chain for limiting depth of lower link arms (Accessory)......................................VIII - 1
9 Winter storage...................................................................................IX -1
10 Starting up again ................................................................................X -1
11 Faults – Causes and Remedy..........................................................XI - 1
11.1 Special Safety Instructions ...................................................................................XI - 1
11.2 General Faults, Causes and Remedy ..................................................................XI - 1
A1 Assembly Instructions (First assembly)......................................... A - 1
A1.1 Preparation............................................................................................................A - 1
A1.2 Mounting the swath cloth.......................................................................................A - 1
A1.5 Installing the lighting system .................................................................................A - 2
A1.4 Attaching the warning signs...................................................................................A - 2
A1.5 Circuit diagram ......................................................................................................A - 3
4
I - 1
1 General Information
The operating manual contains basic instructions to be
observed when attaching, operating and doing maintance
work. Therefore it is imperative that the operating personnel
have access to and read this operating manual before
putting into operation and using the implement.
Follow both the general safety instructions contained in the
section on safety and the specific safety instructions
contained in the other sections.
1.1 Proper Use
The Swadro 881 rotary swather is used to swath cut hay.
It has a max. operating width of 8,80 m.
It is installed inside the CAT II three-point hitch at the rear.
1.2 Specifications
1.2.1Manufacturer's Address
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Straße 10
D-48480 Spelle (Germany)
Telephone: (49) 0 59 77/935-0
Fax: (49) 0 59 77/935-339
1.2.2Certification
Declaration of Conformity (requirements of the EC
Machine Directive 89/392/EEC; 3. amending directive of
22.7.93 has been fulfilled.)
See reverse side of title page
1.2.3Identification
The machine data are listed on the identification plate (1).
Vehicle
ID no.
Type
Year
KS-0-091
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
1.2.4Data Required for Questions and
Orders
When making questions concerning the machine or
ordering replacement parts, be sure to provide type
designation, vehicle ID number and year of
manufacture.
We recommend that these details be entered in the
above boxes so that they are readily available.
Genuine replacement parts and
accessories authorized by the
manufacturer help ensure safety.
Use of other parts may void liability for
damage which results.
The entire identification plate re-
presents a legal document and should
not be altered or rendered illegible!
I - 2
1.2.5Proper Use
The Swadro 881 rotary swather is designed exclusively for
usual applications during agricultural work (proper use).
Any further use is considered to be improper use. The
manufacturer is not liable for any damage resulting from
such use. Such use is solely at the operator's risk.
Part of the proper use is the adherence to the operating,
maintenance and repair instructions specified by the
manufacturer.
I - 3
1.2.6General Specifications
Driving on roads is only permissible with the swath arms in
the transport position.
The max. height of 4 m must not be exceeded.
Model Swadro 810
Lower link arm arm hitch standard
Number of swather disks Piece 2
Number of arms/swather disks Piece 13
Number of double tines/arm Piece 4
Working width side swather approx. mm 6750
two swather approx. mm 2x3700
Swather disk diameter approx. mm 3300
Heigth with tine bars approx. mm 4170
Height with lowered tine bar approx. mm 3720
Height in Working Position approx. mm 2200
Length approx. mm 7770
Width in transport position approx. mm 2995
Width in working position approx. mm 7850
Power requirement approx. kW/PS 37/50
PTO speed rpm. max. 540 1/min
Equivalent continuous sound level below 70 dB(A)
Acreage capacity side swather ca./h 6,5
two swathers ca./h 7,5
Tyres rotary running gear tridem running gear 16x6,50-8 4 PR
main running gear 10.0/75-15.3 8 PR
Tyre pressure feeler wheels running gear bar 1.0
Lighting voltage Volt 12
Required hydraulic connections 1 x EW
1 x DW
Max. operating pressure of the hydraulic system bar 200
Max. permitted transport speed "40 km/h "
Permissible max. weight kg 2200
Permissible hubload kg 1250
Permissible vertical bearing load kg 950
I - 4
II - 1
2 Safety
2.1 Identifying Safety Instructions in
the Operating Manual
The safety instructions contained in this manual, which
could result in personal injury if not followed, are identified
by the general danger sign:
safety sign in accordance with DIN 4844 - W9
General function instructions are indicated as follows:
Instructions which are attached to the machine need to be
followed and kept fully legible.
2.2 Safety Instructions and Accident
Prevention Regulations
The rotary swather must only be used, maintained and
repaired by personnel who are acquainted with the
machine and have been informed of the dangers involved.
The operator must precisely define the areas of
responsibility and competence and monitor the personnel.
Should personnel lack the required know-ledge they must
receive the required training and instruction. The operator
must also ensure that the contents of this operating
manual have been fully understood by the personnel.
Repair work not described in this operating manual should
be completed by authorized service centers only.
Failure to follow the safety instructions could result in
personal injury and environmental hazards as well as
damage to the machine. Failure to follow the safety
instructions could result in the forfeiture of any claims for
damages.
Failure to follow the safety instructions could, for
example, result in the following hazards:
– risk to persons by failure to secure the working area
– breakdown of important machine functions
– failure of prescribed methods for repair and
The safety and accident prevention regulations of the
responsible professional associations are binding.
Observe the safety instructions provided by the vehicle
manufacturer.
Observe the applicable traffic laws when using public
roads (for example, in Germany, the Road Traffic Type
Approval Law and Road Traffic Law).
2.3 Safety Instructions and Accident
Prevention Regulations
1. Please follow all generally applicable safety and
accident prevention regulations in addition to the
safety instructions contained in this manual!
2. The attached warning and safety signs provide
important information for safe operation. Pay
attention to these for your own safety!
3. When using public roads, make sure to observe
the applicable traffic regulations!
4. Make sure that you are familiar with all equipment
and controls as well as their functions before you
begin working with the machine. It is too late to
learn this when you are operating the machine!
5. The user should wear tight fitting clothes. Avoid
wearing loose or baggy clothing.
6. Keep the machine clean to prevent danger of fire!
7. Before starting or moving the machine, make
certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you
have a clear view!
maintenance
– risk to persons due to mechanical and chemical effects
– damage to the environment due to leaking hydraulic oil
Follow the safety instructions included in this operating
manual, existing accident prevention rules and any internal
work, operating and safety rules set out by the operator.
8. Carrying passengers during operation and transport
on the working implement is not permitted.
9. Attach implements correctly! Attach and secure
implements to specified devices only!
10. When attaching or removing implements, place the
supporting devices in the correct positions!
11. Use extreme caution when attaching or detaching
implements onto or from the tractor!
12. Always attach ballast weights properly to the fixing
points provided!
13. Observe permitted axle loads, gross weight and
transport dimensions!
II - 2
14. Check and attach transport equipment such as lighting,
warning devices and any protective equipment!
15. Actuating mechanisms (cables, chains, linkages etc.)
for remote controlled devices must be positioned in such
a way that no movements are unintentionally triggered at
any transport or working positions.
16. Ensure that implements are in the prescribed condition
for on-road travel and lock them in place according to the
manufacturer's instructions!
17. Never leave the driver's seat when the vehicle is moving!
18. Always drive at the correct speed for the pre-vailing
driving conditions! Avoid sudden changes in direction
when travelling uphill or downhill or across a gradient!
19. Attached implements and ballast weights affect the
driving, steering and braking response of the machine.
Make sure that you are able to brake and steer the
machine as required!
20. Take into account the extension radius and/or inertia of
an implement when turning corners!
21. Start up implements only when all protective devices
have been attached and set in the required position!
22. Keep clear of the working range of the machine at all
times!
23. Do not stand within the turning and slewing range of the
implement!
24. Never operate the hydraulic folding frames if anyone is
inside the slewing range!
25. Parts operated by external power (e.g. hydraulics) can
cause crushing and shearing injuries!
26. Before leaving the tractor, lower the implement onto the
ground, switch off the engine and remove the ignition
key!
27. No one should stand between the tractor and the
implement unless the vehicle has been secured against
rolling with the handbrake and/or wheel chocks!
2.3.1Trailer Implements
1. Secure implements against rolling.
2. Observe the maximum supported load on the trailer
coupling, swing drawbar or hitch!
3. If a drawbar coupling is used, make certain that there is
enough play at the coupling point.
2.3.2Power Take-Off Operation
1.Use only PTO shafts specified by the manufacturer!
2. The guard tube and guard cone of the PTO and the
PTO guard must be attached and in good working
condition (on the implement side, too)!
3. Make sure that the required tube covers are in place
for PTO shafts in transport and working position!
4. Before installing or removing PTO shafts, disengage
the PTO, switch off the engine and remove the
ignition key!
5. When using PTO shafts with an overload safety or
free-running coupling which are not shielded by the
guard on the tractor, mount the overload safety or
free-running coupling on the implement side!
6. Always make sure that the PTO shaft is properly
installed and secured!
7. Attach chains to prevent the PTO shaft guard from
rotating with the shaft!
8. Before engaging the PTO shaft, make sure that the
selected PTO shaft speed of the tractor matches the
permissible implement speed!
9. Before engaging the PTO shaft, make sure that no
one is in the hazard area around the implement!
10. Never engage the PTO shaft if the engine is switched
off!
11. No one should be in the vicinity of the rotating PTO
shaft when it is in use.
12. Always switch off PTO shaft when the angle is too
large or the PTO shaft is not required!
13. Cau1tion! The flywheel will continue to rotate for
some time even after the PTO shaft has been
disengaged! Keep clear of the implement during this
time. Do not do any work on the implement until the
machine has come to a complete stand-still and the
flywheel has been secured using the hand brake.
14. Disengage the PTO shaft, stop the engine and
remove the ignition key before cleaning, lubricating
and adjusting the PTO shaft driven implements or the
PTO shaft! Secure the flywheel with the hand brake.
15. Place the disconnected PTO shaft onto the bracket
provided!
II - 3
16. After removing the PTO shaft, attach the protective
cover to the PTO shaft end!
17. If damage occurs, correct this immediately before using
the implement!
2.3.3Hydraulic System
1. The hydraulic system is pressurized!
2. When connecting hydraulic cylinders and
engines, make sure that the hydraulic hoses are
connected correctly!
3. When connecting the hydraulic hoses to the tractor
hydraulics, make sure that the hydraulics of both the
tractor and the implement have been depressurized!
4. In the case of hydraulic connections between tractor and
implement the coupling sleeves and plugs should be
marked to ensure a proper connection! If the connections
are switched, the function will be reversed (e.g. raising/
lowering) - danger of accidents!
5. Check the hydraulic hose lines at regular intervals and
replace them if damaged or worn! The new hoses must
fulfill the technical requirements set by the manufacturer
of the implement!
6. When searching for leaks, use suitable aids to avoid the
risk of injuries!
7. Liquids escaping under high pressure (hydraulic oil) can
penetrate the skin and cause serious injury! Seek
medical help immediately should injuries occur! Risk of
infection!
8. Before working on the hydraulic system, lower the
implement, depressurize the system and switch off the
engine!
2.3.4Tyres
1. When working on the tyres, make sure that the
implement has been safely lowered and secured
against rolling (wheel chocks).
2. Installing wheels and tyres requires adequate
knowledge and suitable tools!
3. Repair work on the tyres and wheels should be done
by specially trained personnel using appropriate
installation tools only!
4. Check tyre pressure regularly! Inflate the tyres to the
recommended pressures!
2.3.5Maintenance
1. Repair, maintenance and cleaning work as well as
the rectification of malfunctions may only ever be
carried out when the drive is switched off and the
engine is at a standstill!
- Remove the ignition key! Pull the parking brake
for the balancing weight.
2. Regularly check that nuts and bolts are properly
seated and tighten if necessary!
3. When doing maintenance work to a raised implement,
always use suitable means to secure it against
falling.
4. When replacing working tools with cutting edges, use
suitable tools and gloves!
5. Dispose of oils, greases and filters according to
regulations!
6. Always disconnect the power supply before working
on the electrical system!
7. If protective devices and guards are subject to
wear, check them regularly and replace them in
good time!
8. When doing electrical welding on the tractor and
attached implements, disconnect the alternator
and battery cables!
9. Replacement parts must at least comply with the
technical requirements set by the manufacturer of
the implements!
This is guaranteed when using genuine KRONE
replacement parts!
10. Only use nitrogen for filling pneumatic
accumulators - Risk of explosion!
II - 4
2.3.6Working in the Vicinity of Power Trans-
mission Lines
1. Always take great care when working under or in the
vicinity of power transmission lines.
2. When transporting the machine during operation, make
sure that the total height does not exceed 3.5 m.
3. If there is any need to travel under overhead lines, the
machine operator must request information on the
rated voltage and the minimum height of the overhead
lines from the overhead line operator.
4. Always keep the safe distances according to the
table.
Rated voltage Safe distance from
overhead lines
kV m
to 1 1
Above: 1 to 110 2
Above: 101 to 220 3
Above: 220 to 380 4
II - 5
II - 6
1
4
5
3
SW810018
7
6
2
6
6
6
2.4 Introduction
The KRONE rotary swather is equipped with all necessary safety devices (protective equipment). Not all potentially
dangerous positions on this implement can be fully secured, as this would be incompatible with full functional
capability. You will find appropriate danger notification
(= warning signs in yellow/black), indicating these residual risks.
The safety instructions are provided in the form of so-called warning pictograms. Important information on the
location of these safety signs and what they mean is given below!
Familiarize yourself with the meaning of the warning signs opposite. The text beside them
and their location on the machine indicates the machine's particularly dangerous areas.
2.4.1Location of the safety labels on the machine, containing technical safety information
on the machine
II - 7
12
Order no. 939 100-4 (1x)
The PTO speed may not exceed 540 r.p.m.
Order no. 939 471-1 (1x)
Vor Inbetriebnahme die
Betriebsanleitung und
Sicherheitshinweise lesen
und beachten.
34
Danger in swather disk operating
area - keep your distance!
Order no. 939 472-2 (2x)
Order no. 939 574-0 (2x)
Pull the guard bar down into
protection position before
carrying out work (fold down).
5
Order no. 939 469-1 (2x)
Do not remain in the slewing range
of the deployment arms.
Keep your distance!
939 100-4
MAX.
540/
min
MAX.
200
bar
939 574-0
6
Order no. 942 196-1 (4x)
Never put your hand into the
danger area as long as parts
may be moving.
Note: If the safety signs are damaged or
missing, they must be replaced
with new signs.
The order numbers are stated next
to the warning signs!
7
Keep the stipulated safe distance to power
transmission lines.
Order no. 942 293-0 (1x)
II - 8
2.4.2Location of the General Information Signs on the Machine
6
SW810019
2
1
7
34
9
2
7
7
8
5
2
1
942 416 1 (2x)
1942 295-0 (3x)
942 298-0 (2x)
2
939 420-1 (1x)
4
939 486-2 (1x)
3
939 486-2
942 339-0 (2x)
only Swadro
mechanically
6
942 339-0
939 183-1 (5x) 1,0 bar
7
1,0 bar
924 569-0 (4x)
8
942-480-0
942-480-0
942 480-0 (6x)
(Swadro 810)
9
40
939 145 1 40 km/h (1x)
5
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Krone Swadro 700 Operating instructions

Category
Mini tillers
Type
Operating instructions
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