Toro MMX-850E-S Mortar Mixer User manual

Toro
Brand
Toro
Model
MMX-850E-S Mortar Mixer
Type
User manual

This manual is also suitable for

FormNo.3396-409RevA
MMX-650E-SorMMX-850E-S
MortarMixer
ModelNo.60212—SerialNo.315000001andUp
ModelNo.60218—SerialNo.315000001andUp
ModelNo.60219—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3396-409*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Introduction
Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedcementproducts.A
vehicleequippedwithanappropriatepintlehitchorballhitch
cantowthemachine..
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.
Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................6
Setup............................................................................7
1InstallingtheDumpHandle...................................7
2InstallingtheTowPole..........................................7
3InstallingtheSafetyChain......................................8
4AdjustingtheMixingPaddles..................................9
ProductOverview..........................................................9
Controls...............................................................10
Specications........................................................11
Operation....................................................................12
PreparingtoTowtheMachine..................................12
ExtendingtheAxle.................................................15
TowingtheMachine...............................................16
PreparingtoUsetheMachine...................................16
OpeningandClosingtheCowl.................................17
PoweringtheMachine.............................................17
StartingandStoppingtheMotor...............................19
ControllingthePaddles...........................................19
MixingtheMaterial.................................................19
UsingtheDrum.....................................................20
Maintenance.................................................................22
RecommendedMaintenanceSchedule(s)......................22
PremaintenanceProcedures........................................22
PreparingtheMachineforMaintenance.....................22
RemovingandInstallingtheDividerPlate..................22
Lubrication...............................................................23
LubricatingtheBearingsandSeals............................23
LubricatingtheMotorBearings................................24
LubricatingtheDriveChain.....................................24
BeltMaintenance......................................................25
ServicingtheBelts..................................................25
ReplacingtheBelts.................................................26
AligningthePulleys................................................28
DriveChainMaintenance............................................28
CheckingandAdjustingtheDriveChain....................28
PaddleMaintenance...................................................29
AdjustingthePaddles..............................................29
Cleaning...................................................................31
CleaningtheMachine..............................................31
Storage........................................................................32
StoringtheMachine................................................32
Troubleshooting...........................................................33
Schematics...................................................................34
Safety
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol
,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.
•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriestopeopleordamagetoproperty.
3
Towing
Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.
•Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesure
thetowingvehicleismechanicallysoundandingood
operatingcondition.
•Turnoffthemotorbeforetransportingthemachine.
•Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron
themachine.
•Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
•Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.
•Checkthetireairpressureonthetowingvehicleandthe
machine.
•Checkthetiretreadandsidewallfordamageandwear.
•Properlyattachthesafetychainstothetowingvehicle.
•Ensurethatthedirectionalandbrakelightsareworking
properly(ifthemachineisequippedwiththelightkit).
•Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly.
•Beforetowing,checktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
•Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
•Donotcarryanymaterialinthemachinewhentowing.
•Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill
improvetowing.
•Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.
•Donottowthemachinefasterthan88km/h(55mph).
•Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
Preparation
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
•Wearpersonalprotectiveequipmentandappropriate
clothingincluding:
–Hardhat
–Respiratorordustmask
–Faceshield
–Safetyglasses
–Hearingprotection
–Safetyshoes
–Longpants
–Shirtwithlongsleevesthataretightatthewrists
–Tight-ttinggloveswithoutdrawstringsorloosecuffs
•Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
•Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.
•Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
•Chockthetiresofthemachinetopreventunintended
movement.
•Beforeeveryuse:
–Inspectthecoupler,ball,andhitch.
–Ensurethatalllightsarefunctioningproperly(ifthe
machineisequippedwithalightkit).
–Ensurethatthetiresareproperlyinatedas
recommended.
–Ensurethatthelugnutsaretightandtorqued
properly.
–Ensurethatthemachineisproperlysecured.
Operation
•Neverrunthemachineinapoorlyventilatedorenclosed
areawithoutproperrespiratoryprotection.Dustfrom
materialsbeingmixedcanbeveryharmfultooperators
andbystanders.
•Onlyoperatethemachineingoodlightingconditions.
•Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
•Neverleavearunningmachineunattended.Alwaysstop
themotorandverifythatallmovingpartshavestopped.
•Chockthetireswhenusingthemachine.
•Whennotusingthemachine,chockthetiresorkeepit
attachedtothetowvehicle.
•Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
•Donotoperatethemachineoutdoorsintherain.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Nevermovethemachinewhilethemotorisrunning.
4
•Keepthecowlclosedandlatchedduringoperation.
•Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
•EnsurethattheON/OFFswitchisintheOFFposition
beforeconnectingthemachinetotheelectricalsource.
•Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor
vibration,stopthemotorandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
–Parkthemachineonlevelground.
–Stopthemotor.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
–Letthemotorcoolbeforeperformingmaintenance
orstoringthemachine.
–Unplugthemachinebeforemakinganyrepairs.
•Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
•Keepequipmentmaterialsclearfromthemotor.
•Neverallowuntrainedpersonneltoservicethemachine.
•Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththemotor
running.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
•Donotmodifytheelectricalconnectorsorwiring.
•Donotconnectthegroundcircuitofthemachinetothe
energizedcircuitoftheelectricalsource.
•Donottamperwithsafetydevices.
•Chockthetireswhenstoringthemachine.
•Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty..
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
125–8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
125–8216
1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.
2.Warning—limittowing
speedtolessthan55mph
/88km/h.
127–1652
1.Warning—readthe
Operator’sManual.
3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.
2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.
4.Shockhazard—makesure
themachineisgrounded
beforeoperation.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Dumphandle1
Bolt2
1
Nut2
Installthedumphandle.
2
Towpolekit(soldseparately)
1Installthetowpole.
Safetychain(soldwithoptionaltowpole
kit)
1
3
Connectinglink(soldwithoptionaltow
polekit)
2
Installthesafetychain.
4
Nopartsrequired
–
Adjustingthemixingpaddles.
1
InstallingtheDumpHandle
Partsneededforthisprocedure:
1Dumphandle
2Bolt
2Nut
InstallingtheDumpHandletotheDrum
1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.
2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).
Figure3
3.Insert1carriageboltintothesquareboltholeand
slidethecorrespondingholeofthedrumhandleover
it(Figure3).
4.Installanutontothebolt,andtightenit.
5.Repeatthepreviousstepsfortheremainingcarriage
bolt.
7
2
InstallingtheTowPole
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparatelyandincludesthe
nutandboltneededforinstallation.
Themachinehasthefollowingtowpoleoptions:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)
50mm(2inch)ball—forged78.7cm(31inches)
Pintle
78.7cm(31inches)
1.Removetheboltandnutfromthetowpole(Figure4).
5
1
2
4
6
3
G019804
Figure4
1.Towpole4.Bolthole
2.Frontpost
5.Frametting
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).
3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).
4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).
Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.
3
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain(soldwithoptionaltowpolekit)
2
Connectinglink(soldwithoptionaltowpolekit)
InstallingtheSafetyChain
Note:Thesafetychainispartoftheoptionaltowpolekit.
1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure5A).
A
B
C
D
g019883
2
3
4
3
1
Figure5
1.Keyhole
3.Safetychain
2.Rodorwire(notincluded)4.Connectinglink
2.Attachthesafetychaintothelengthofrodorwire
(Figure5A).
3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(Figure5B).
Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
8
InstallingtheConnectingLinks
Note:Theconnectinglinksarepartoftheoptionaltowpole
kit.
1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure5D).
2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.
3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.
4
AdjustingtheMixingPaddles
NoPartsRequired
Procedure
Ifthemixingpaddlesandwipersneedadjustment,adjustthe
paddlesandwipers;refertoAdjustingthePaddles(page29).
ProductOverview
Figure6
1.Rearcowl
7.Clutchlever13.Chute
2.Frontcowl8.Dumplatch14.Axle
3.Grate
9.Frontpost15.Wheel
assembly
4.Bagsplitter10.Towpole
16.Cowllatch
5.Dumphandle
11.Safety-chain
keyhole
6.Grateliftarm
12.Drum
9
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
motorandoperatethemachine.
ClutchLever
Theclutchleverisusedtoengageanddisengagemotor
powertothepaddles.
G019875
1
Figure7
1.Clutchlever
DrumLatch
Thedrumlatchsecuresthedrumtothemixposition(upright)
formixingoperationsandwhentransportingthemachine.
1
G019877
Figure8
1.Drumlatch
DumpHandle
Usethedumphandletorotatethedrumtothedumpposition
andtorotatethedrumtothemixposition(upright).
Figure9
1.Dumphandle
VoltageBlock
Usethevoltageblocktosettheoperatingvoltageforthe
machine(Figure10).
Figure10
1.Voltageblock
10
MotorControls
Thefollowingmotorcontrolsarefoundonallmodels:
G022280
3
1
2
Figure11
1.Thermal-overload
protectorresetbutton
3.Powercord
2.ON/OFFswitch
MotorON/OFFSwitch
TheON/OFFswitch(Figure12)allowstheoperatorofthe
machinetostartandstopthemotor.Thisswitchislocatedon
thefrontofthemotor.Itismarked(ON)and(OFF).Rotate
theON/OFFswitchtotheONpositiontostartandrunthe
motor.RotatetheON/OFFswitchtotheOFFpositionto
stopthemotor.
g020669
1
Figure12
1.MotorON/OFFswitch
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineSpecications
Model602126021860219
BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)
TotalVolume
0.20cubicm(7.1cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)
Length
(withouttowpole)
150cm(59inches)168cm(66inches)168cm(66inches)
Width
86cm(34inches)86cm(34inches)86cm(34inches)
Height
142cm(56inches)142cm(56inches)142cm(56inches)
Weight
250kg(550lb)275kg(605lb)275kg(605lb)
Axle
86to117cm(34to46inches)
extendable
86to117cm(34to46inches)
extendable
86to117cm(34to46inches)
extendable
Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric
11
Operation
Important:Beforeoperating,removeanydebrisfrom
themachine.Ensurethattheareaisclearofpeople.
PreparingtoTowtheMachine
Important:Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine.
Important:UseaClass2orlargerreceiver.
Note:Ensurethatyourtowvehiclehastheappropriatehitch
totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.
Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.The
machineusesastandard4-atplug.Ifyourtowvehiclehasa
differenttypeofplug,obtainanadapterfromanautomotive
partsstore.
1.Stopthemotor,unplugthemachine,andemptythe
drum.
2.Ifthedrumhasaccumulatedanywater,dumpthe
drum;refertoDumpingtheDrum(page20),steps1,
3,4,and5.
3.Usingthedumplever,positionthedrumsothatitisin
themixposition(upright)andlocked.
4.Closethecowlandsecurethecowllatches(Figure13).
G019741
Figure13
5.Extendtheaxle;refertoExtendingtheAxle(page15).
CheckingtheTiresandWheels
ServiceInterval:Beforeeachuseordaily—Inspectthetires
andwheels.
WARNING
Failuretomaintaincorrecttirepressuremayresult
intirefailureandlossofcontrol,resultingin
propertydamageandseriousinjuryordeath.
•Checkthetirepressurefrequentlytoensure
properination.Ifthetiresarenotinatedto
thecorrectpressure,theywillwearprematurely.
•Inspectthetireconditionbeforetowingand
afteranyoperatingaccident.
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
1.Visuallyinspectthetiresfordamageandwear(Figure
14andFigure15).
G020836
Figure14
1.Exampleoftirewearcausedbyunderination
Figure15
1.Exampleoftirewearcausedbyoverination
2.Ensurethatthetiresareinatedtothecorrectair
pressure.ThefollowingTireAirPressuretableshows
12
theappropriateairpressureforthetiresasinstalledat
thefactory.
Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.
Important:Themostcommoncauseoftire
troubleisunder-ination.Maintainfullair
pressure.
TireAirPressure
ModelTirepressure
68012
Max414kPa(60psi)
68018,68019
Max241kPa(35psi)
3.Ensurethatthewheellugnutsaretorquedto108to
122N-m(80to90ft-lb).
Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.
Note:Torquethelugnutsinthesequenceshownin
Figure16.
1
2
3
4
G021 107
Figure16
HitchingaMachinewithaStampedBall
Coupler
1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.Oilthe
pivotpointsandslidingsurfacesofthecouplerwith
SAE30motoroil.
2.Openthecouplerlatch(Figure17).
A
B
C
G020359
2
1
Figure17
1.Bail
2.Safetypin
3.Positionthecouplerontopofthehitchball(Figure17).
4.Closethecouplerlatch(Figure17).
5.Openthebailonthesafetypinandinsertthepin
throughtheholeinthelatch(Figure17).
6.Rotatethefreeendofthebailovertheendofthesafety
pinthatisprotrudingthroughthelatch(Figure17).
7.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
13
HitchingaMachinewithaForgedBall
Coupler
1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose(Figure18).
Important:Applythread-lockingcompoundas
neededinthefuture.
A
B
C
D
G019807
5
1
2
3
4
Figure18
1.Couplerhandle
4.Bolt
2.Coupler
5.Hitchball
3.Clamp
2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.
3.Pushthecouplerboltupthroughthecouplerclamp
andthecouplertop,andconnectthecouplerhandleto
thebolt(Figure18).
4.Positionthecouplersothesocketisontopofthehitch
ballandtheclampisundertheball.
5.Turnthecouplerhandleclockwisetothreaditontothe
boltuntilitissecure(Figure18).
Note:Useawrenchtokeeptheboltfromspinning.
6.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
HitchingaMachinewithaPintleHitch
TowPole
1.Removethepinfromthepintlehitchandopenit
(Figure19).
G019809
Figure19
2.Positiontheringonthetowpoleontothehookofthe
pintlehitch(Figure19).
3.Closethetopofthepintlehitchandsecureitwiththe
pin(Figure19).
4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
ConnectingtheSafetyChainstothe
TowVehicle
Connectthesafetychaintothemachineandthetowvehicle
asfollows:
1.Pullthesafetychainthroughtheslotsinthekeyholes
locatedinthefrontpostofthemachine,sothatthere
isjustenoughslackoneachsideforturningaround
cornerswhentowingthemachine(Figure20).
14
Note:Stowtheexcesschaininsidethebottomofthe
frontpostbypushingitintothekeyholesandlatching
theappropriatelinksintothekeyholeslots.
2.Crossbothlengthsofchainunderthetowpole.
Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.
1
2
3
G021 177
Figure20
1.Connectinglinks3.Chaincrossedundertow
pole
2.Keyholesinfrontpost
3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure21).
G021 178
1
2
3
Figure21
1.Connectinglink3.Chainlink
2.Safetychainmounting
pointontowvehicle
ExtendingtheAxle
WARNING
Themachineisnotstablewhentowingitwiththe
axleinthenarrowposition.
Towthemachinewiththeaxleinthewideposition.
Important:Adjusttheaxletothenarrowpositiononly
tomovethemachinethroughanarrowaccesspoint,
suchasthegateofafenceorthedoorwayofabuilding.
PreparingtoChangetheAxleWidth
1.Movethemachinetoaleveljob-sitesurface.
2.Disconnectthemachinefromthetowvehicle.
3.Chockthetires.
4.Ensurethatthedrumisemptyandinthemixposition
(upright).
5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.
AdjustingtheAxleWidth
WARNING
Mechanicalorhydraulicjacksmayfailtosupport
themachineandcauseseriousinjury.
Usejackstandswhensupportingthemachine.
1.Alignajackwithanadequateliftheightandweight
capacityundertheaxle;refertoSpecications(page
11).
2.Liftthemachineuntilthetiresareofftheground.
3.Useajackstandateachsupportpointontherear
frameextension(Figure22).
Figure22
1.Supportpoint(2)
15
4.Removetheboltsandnutsthatsecuretheinneraxleto
theouteraxle(Figure23).
1 2
3
4
3
5
6
5
G020020
Figure23
1.Wideposition(towing)4.Nut(narrowposition)
2.Narrowposition
5.Bolt(wideposition)
3.Nut(wideposition)6.Bolt(narrowposition)
5.Aligntheinneraxletothedesiredpositionasfollows:
•Slideeachsideoftheaxleinwardtothenarrow
position(Figure23).
•Slideeachsideoftheaxleoutwardtothewide
(tow)position(Figure23).
6.Aligntheholesoftheinneraxlewiththeholesofthe
outeraxle.
7.Inserttheboltsthroughtheaxleholes(Figure23).
8.Threadthenutsontothebolts,andtorquethenuts
to87N-m(64ft-lb).
TowingtheMachine
WARNING
Towingthemachineathighspeedincreasesthe
riskofahitchmalfunctionandtirefailure.Higher
speedsalsoincreasethemomentumofthemachine
andbrakingdistance.Ifthemachinebecomes
detachedfromthetowvehicleathighspeed,it
couldcausedamagetoproperty,orinjuryordeath
tobystanders.
Donotexceed88km/h(55mph)whentowingthe
machine.Forpoorroadconditionsorinclement
weather,reducespeedaccordingly.
WARNING
Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionandtire
failure.Inaddition,materialcouldbounceoutof
thedrumandhitothervehiclesand/orpeople.
Materialinthedrumincreasestheweight,which
affectsmomentumandbrakingdistance.
Donottowthemachinewithmaterialinthedrum.
•ReviewandunderstandSafeOperatingPractices(page3).
•Testthebrakesofthetowvehiclebeforetowing.
•Avoidsuddenstartsandstopswhiletowingthemachine.
PreparingtoUsetheMachine
•Reviewallofthesafetydecalsonthemachine.
•Useahard-hat,hearingprotection,ashirtwithlong
sleevesthataretightatthewrists,tight-ttinggloves
withoutdrawstringsorloosecuffs,eyeprotection,and
adustmaskorrespirator.Ameshvisoralonedoes
notprovidesufcienteyeprotection;supplementwith
protectiveglasses.
•Ensurethatyouarefamiliarwiththesafetyregulations
andshutdownproceduresdescribedintheOperator’s
Manual.
•Ensurethatallguardsareinplaceandingoodcondition.
•Ensurethatthepaddlesareinplaceandingood
condition.
•Checkallthegreasettingstoensurethatthemachine
isproperlylubricated.
•Whenpreparingtomixmaterial:
1.Movethemachinetoaleveljob-sitesurface.
2.Removethemachinefromthetowvehicle.
3.Chockthefrontandbackofthetirestoprevent
themachinefrommoving.
4.Ensurethatthedrumisinthemixposition
(upright).
5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.
16
OpeningandClosingtheCowl
OpeningtheCowl
1.Atthesideofthemachinewherethefrontcowland
rearcowlmeet,graspthelatchandpullitofffromthe
latchanchorontherearcowl(Figure24).
A
B
C
D
1
2
3
4
1
g020906
Figure24
1.Latch3.Receiver
2.Latchanchor
4.V-tting
2.Repeatstep1ontheoppositesideofthemachine.
3.Atthebackofthemachinewheretherearcowlmeets
theframeofthemachine,graspthelatchandpullitoff
fromthelatchanchoronthecowl(Figure24).
4.Rotatetherearcowlupandforwarduntilitisfully
positionedontopofthefrontcowl(Figure24).
ClosingtheCowl
1.Rotatetherearcowlrearwardanddownuntilthe
receiveratthebottomcenterofthecowlisalignedwith
theV-ttingandushontheframeofthemachine
(Figure24).
2.Atthebackofthemachine,graspthelatchandpullit
ontothelatchanchorontherearcowl.
3.Atthesideofthemachine,graspthelatchandpullit
ontothelatchanchorontherearcowl.
4.Repeatstep3attheoppositesideofthemachine
(Figure24).
PoweringtheMachine
SettingtheOperatingVoltage
Themachinecanoperatewitha115Vor230Vsupply
voltage.Thevoltageblockdeterminestheoperatingvoltage
ofthemachine().Usethefollowingstepstochangethe
operatingvoltage:
1.Parkthemachineonlevelground.
2.Stopthemotorandunplugthemachine.
3.Removethe2screwssecuringthevoltageblocktothe
motor.
4.Removethevoltageblockfromthemotor,rotatethe
voltageblock180degreesandplugitbackintothe
motor.
5.Securethevoltageplugtothemotorwiththe2screws
thatyoupreviouslyremoved.
Note:Usetheinstructionsonthevoltageblocktodetermine
thevoltageblocksetting.
ConnectingtoaPowerSource
DANGER
Contactwithwaterwhileoperatingtheproduct
couldcauseelectricshock,causinginjuryordeath.
•Donothandletheplugorthemachinewithwet
handsorwhilestandinginwater.
•Useonlyanextensioncordrecommendedfor
outdoorcold-weatheruse.
Important:Checktheextensioncordfrequentlyduring
useforholesorcracksintheinsulation.Donotusea
damagedcord.Donotrunthecordthroughstanding
waterorwetgrass.
Important:Useonlyextensioncordswithterminals
andsocketsforthelive,neutral,andgroundwires.
Important:Connectthemachinetoonlyareceptacle
withlive,neutral,andgroundconnections.
Important:Theconnectingwiresorextensioncord
shouldbeasshortaspossibleandin1piece.
Toreducetheriskofelectricshock,thismachinehasa
polarizedplug(uniquebladeshapesandwidths).Useonly
apolarizedplugandsocketthatiscompliantwithNEMA
specicationsandanextensioncordthatisUL-listed(CSA
certiedinCanada)andrecommendedforoutdooruse.A
polarizedplugwilltinapolarizedcordonly1way.Ifthe
plugdoesnottfullyintothecord,turnthecord.Ifit
stilldoesnott,purchaseanappropriateextensioncord.
Ifyouhaveapolarizedextensioncordandtheextension
cordplugdoesnottfullyintothewallreceptacle,turnthe
17
plug.Ifitstilldoesnott,contactaqualiedelectricianto
installtheproperoutlet.Donotchangethemachineplugor
extension-cordpluginanyway.
Note:Themachineusesatwist-lockingplug.
ExtensionCords
Length
WireGauge
15.2m(50ft)10AWG
22.8m(75ft)10AWG
30.4m(100ft)8AWG
Note:Donotuseanextensioncordover30.4m(100ft)
long.
PoweringtheMachinewithaPortable
Generator
Whenusingaportablegeneratorasanelectricalsource,
ensurethefollowingpoweroutputspecications:
ModelVoltageAmperesKilowatt
hour
Frequency/
phase
68012
115V/
230V
19A/
9.5A
2.2to2.3
Kw
60Hz/
single
68018
115V/
230V
19A/
9.5A
2.2to2.3
Kw
60Hz/
single
68019
115V/
230V
24A/
12A
2.2to2.3
Kw
60Hz/
single
ResettingtheMotor
Theelectricalmotorforthemachineisequippedwitha
deviceforthermal-overloadprotection.Intheeventthatthe
motorshutsdownautomatically,resetthethermal-overload
protectorasfollows:
1.MovetheON/OFFswitchtotheOFFposition;refer
toFigure12.
2.Disconnecttheelectricalplugforthemachinefromthe
powersource(Figure25).
3
Figure25
1.Thermal-overload
protectorresetbutton
3.Electricalplug
2.ON/OFFswitch
3.Allowtheelectricmotorofthemachinetocooluntilit
iswarmtothetouchorcooler.
Important:Ensurethatthepaddlesspinfreely.
Checkforstone,masonry,orconcretematerial
betweenthepaddlesandthedrum.
18
4.Onthesideofthejunctionboxforthemotor,press
theresetbuttonforthethermal-overloadprotector
(Figure25).
5.Connecttheelectricalplugforthemachinetothe
powersource.
6.RotatetheON/OFFswitchtotheONpositionand
ensurethatthemotorstartsnormally.
7.RotatetheON/OFFswitchtotheOFFposition.
StartingandStoppingthe
Motor
StartingtheMotor
1.Plugthepowercordintoaproperelectricaloutlet.
2.SwitchtheON/OFFswitchtotheONposition.
3.MovetheclutchlevertotheONposition;referto
ControllingthePaddles(page19)
StoppingtheMotor
WARNING
Inanemergencysituation,stopthemotor
immediately.
1.MovetheclutchlevertotheOFFposition;referto
ControllingthePaddles(page19).
2.SwitchtheON/OFFswitchtotheOFFposition;refer
toMotorON/OFFSwitch(page11).
3.Unplugthepowercord.
ControllingthePaddles
DANGER
Thismachineiscapableofamputatinghands.
•Stayintheoperator’spositionwhilethemachine
isrunning.
•Keepallbystandersasafedistancefromthe
machine.
•Stopthemachineimmediatelyifanypeopleor
animalsentertheworkarea.
•Neverplaceanypartofyourbodyintoaposition
thatcausesanunsafeoperatingcondition.
Important:Ensurethatthepaddlesdonotturnwhen
theclutchleverisintheOFFposition.
Usetheclutchlevertocontrolthepowertransmissiontothe
paddlesofthemachine.
UsingtheClutchLever
Movetheclutchleverclockwisetoengagetheclutch,and
counterclockwisetodisengagetheclutch(Figure26).
G019873
1
2
Figure26
1.OFFposition2.ONposition
MixingtheMaterial
DANGER
Eyeandskincontactwithconcretematerialsand
breathingthedustinvolvedishazardoustoyour
health.
•Ensurethatthereisadequateairventilation.
•Wearadustmasktopreventinhalationofdust
whileusingthemachine;refertoSafeOperating
Practices(page3).
•Avoiddirectcontactofcementandconcrete
materialswithskinandeyes.
DANGER
Contactwiththemixingpaddlescouldcause
damageorinjury.
Neverputyourhandsinsidethedrumatanytime.
Important:Donotaddmorematerialthanthebatch
capacityofthemachine;refertoSpecications(page11).
Note:Followthemanufacturer’sinstructionsthatareprinted
onthepackagingoftheproductyouareusing.
19
MixingaBatchofMaterialinthe
Machine
1.Ensurethatthereisnoold,loosematerialinthedrum
thatcancontaminatethebatchofmaterial;referto
CleaningtheDrum(page21)andDumpingtheDrum
(page20),thenreturnthedrumtotheuprightposition.
Note:Ensurethatthedrumisinthemixposition
(upright)andthedrumlatchisengaged.
2.MovetheclutchlevertotheOFFposition;referto
ControllingthePaddles(page19).
3.Startthemotor;refertoStartingtheMotor(page19).
4.MovetheclutchlevertotheONposition;referto
ControllingthePaddles(page19).
5.Addtheingredientsforthebatchasfollows:
A.Pourwaterintothedrumthroughthegratingof
thedrumguard.
B.Addtheplaster,cement,orotherbindingmaterial.
Note:Youcanopenbagsofcement,plaster,and
bindingmaterialsbyloweringthebagontothe
bagsplitter(Figure27).
A
C
G021 179
Figure27
C.Ifyouareusingsandand/orotherreinforcing
materials,addthemintothedrum.
6.Allowthepaddlestomixthematerialuntilthe
ingredientshaveauniformappearance.
Note:Ifneeded,addwaterorplaster,cement,or
otherbindingmaterialuntiltheconsistencyofthe
batchiscorrect.
7.Releasethedrumlatchanddumpthedrum;referto
DumpingtheDrum(page20).
UsingtheDrum
DANGER
Contactwiththemixingpaddlescouldcause
damageorinjury.
Neverputyourhandsinsidethedrumatanytime.
DumpingtheDrum
Note:Whendumpingabatchofmaterial,leavethemotor
runningandtheclutchintheONpositionsotherotating
paddleshelpdischargethematerial.
1.Alignawheelbarroworsimilarcontainerofadequate
capacityinthepathofthedrumopening.
2.Graspthedumphandlewithyourlefthand(Figure28).
Figure28
1.Dumphandle(mix
position)
3.Drumlatch(locked
position)
2.Drumlatch(release
position)
4.Dumphandle(dump
position)
Note:Whendumpingabatchofmaterial,aligna
wheelbarroworasimilarcontainerofadequatecapacity
beneaththechute.
3.Liftthehandleofthedrumlatch(Figure28).
4.Withbothhandsonthedumphandle,rotateit
counterclockwisetodischargethecontentsofthe
drum(Figure28).
Note:Allowthemachinetocompletelydischargethe
contentsofthedrum.
20
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36

Toro MMX-850E-S Mortar Mixer User manual

Toro
Brand
Toro
Model
MMX-850E-S Mortar Mixer
Type
User manual
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents