Toro MMX-850E-S Mortar Mixer User manual

Brand: Toro

Model: MMX-850E-S Mortar Mixer

Type: User manual

FormNo.3447-587RevA

MMX-850E-SMortarMixer

ModelNo.60219—SerialNo.322000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3447-587*

WARNING

CALIFORNIA

Proposition65Warning

Thepowercordonthisproductcontains

lead,achemicalknowntotheState

ofCaliforniatocausebirthdefects

orotherreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,

reproongmaterial,grout,andothersmall-grained

cementproducts.Avehicleequippedwithan

appropriatepintlehitchorballhitchcantowthe

machine..

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

VisitTorodirectlyatwww.T oro.comforproduct

safetyandoperationtrainingmaterials,accessory

information,helpndingadealer,ortoregisteryour

product.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Writethe

numbersinthespaceprovided.

g028582

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

TheDOTtireinformationislocatedonthesideof

eachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesameor

betterratings.

Note:Thevariousmachinesinthismanualhave

differentweights;refertoSpecications(page11)to

ensurethatthetiresonyourmachinemeetorexceed

theweightrequirementsofyourmachine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................6

Setup........................................................................7

1InstallingtheDumpHandle..............................7

2InstallingtheT owPole.....................................7

3InstallingtheSafetyChain...............................8

4AdjustingtheMixingPaddles...........................9

ProductOverview.....................................................9

Controls...........................................................10

Specications...................................................11

Operation................................................................13

PreparingtoT owtheMachine...........................13

ExtendingtheAxle............................................16

TowingtheMachine..........................................17

PreparingtoUsetheMachine...........................17

OpeningandClosingtheCowl..........................18

PoweringtheMachine......................................19

StartingandStoppingtheMotor........................20

ControllingthePaddles.....................................20

MixingtheMaterial...........................................21

UsingtheDrum.................................................22

Maintenance...........................................................24

RecommendedMaintenanceSchedule(s)...........24

Pre-MaintenanceProcedures..............................24

PreparingtheMachineforMaintenance............24

RemovingandInstallingtheDivider

Plate..............................................................24

Lubrication..........................................................25

LubricatingtheBearingsandSeals...................25

LubricatingtheMotorBearings.........................26

LubricatingtheDriveChain...............................27

BeltMaintenance................................................27

ServicingtheBelts............................................27

ReplacingtheBelts...........................................28

AligningthePulleys..........................................30

DriveChainMaintenance.....................................31

CheckingandAdjustingtheDrive

Chain............................................................31

PaddleMaintenance............................................32

AdjustingthePaddles.......................................32

Cleaning..............................................................34

CleaningtheMachine.......................................34

Storage...................................................................34

StoringtheMachine..........................................34

Troubleshooting......................................................35

Schematics.............................................................36

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.T oreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alertsymbol

(Figure2),whichmeans:Caution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always

followallsafetyinstructionstoavoidseriousinjuryor

death.

WARNING

Machiningorhandlingstone,masonry,

concrete,metal,andothermaterialscan

generatedust,mists,andfumescontaining

chemicals,suchassilica,knowntocause

seriousorfatalinjuryorillness,suchas

respiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource

wherepossible.Watershouldbeusedfor

dustsuppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupational

andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannot

beeliminated,theoperatorandany

bystandersshouldweararespirator

approvedbyOSHAforthematerialbeing

handled.

Training

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow

themachinetocoolbeforeadjusting,cleaning,

storing,orrepairingthemachine.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingthem.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto

property.

Towing

•Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure

thatthetowingvehicleismechanicallysoundand

ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethatitisthe

propersizeforthehitchcoupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor

thepintlehook.

•Inspectthehitchandcouplingforwear.Donot

towthemachinewithdamagedorwornhitches,

couplings,chains,orothercomponents.

•Checktheairpressureofthetiresonthetowing

vehicleandadjustthepressureasneeded.

•Checkthetiretreadandsidewallfordamageand

wearandreplacethetireifnecessary.

•Properlyattachthesafetychainstothetowing

vehiclebycrossingthechainsandremovingany

extraslack.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifequipped).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skiddingorjackkning.Smooth,gradualstartsand

stopsimprovestowing.

•Avoidsharpturnstopreventrolling.Towonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Placechocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

Knowhowtoshutdownthemachinequicklyinan

emergency.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipmentand

appropriateclothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Ensurethatthemachineisonalevelsurface

beforeoperatingit.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinated.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilated

orenclosedareawithoutproperrespiratory

protection.Dustfrommaterialsbeingmixedcan

beveryharmfultooperatorsandbystanders.

•Onlyoperatethemachineingoodlighting

conditions.

•Beforestartingthemachine,makesurethatthere

arenopersonsorobstaclesnearorunderthe

machine.

•Neverleavearunningmachineunattended.

Alwaysstopthemotorandverifythatallmoving

partshavestopped.

•Chockthetireswhenusingthemachine.

•Whennotusingthemachine,chockthetiresor

keepitattachedtothetowvehicle.

•Keephandsawayfromanymovingparts.Keep

feetawayfromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuence

ofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleor

petsbeforeoperatingthemachine.Stopthe

machineifanyoneentersthearea.

•Neverplaceyourhandsoranysolidobjectintothe

drumwhenthemachineisinoperation.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservicethemachine.

•Nevermovethemachinewhilethemotoris

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•EnsurethattheON/OFFswitchisintheOFF

positionbeforeconnectingthemachinetothe

electricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorif

themachineshouldstartmakinganunusualnoise

orvibration,stopthemotorandemptythedrum.

Waitforallmovingpartstocometoacomplete

stopandcool.Vibrationisgenerallyawarningof

trouble.Inspectforcloggingordamage.Clean

andrepairand/orreplacedamagedparts.

•Lightningcancausesevereinjuryordeath.Ifyou

seelightningorhearthunderinthearea,donot

operatethemachine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperforming

maintenanceorstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthe

machinewhileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keephands,feet,andclothingawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith

themotorrunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachine

totheenergizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclamps

securelytightened.Keepequipmentingood

condition.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly

genuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadeby

othermanufacturerscouldbedangerous,and

suchusecouldvoidtheproductwarranty..

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal125-8175

125–8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

decal125-8216

125–8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan55mph

/88km/h.

decal133-8062

133-8062

decal127-1652

127–1652

1.Warning—readthe

Operator’sManual.

3.Entanglementhazardat

paddles—stopthemotor

andwaitforallmoving

partstostopbefore

servicingthemachine.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keephandsaway

frommovingparts;keep

allguardsandsafetiesin

place.

4.Shockhazard—makesure

themachineisgrounded

beforeoperation.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Dumphandle1

Bolt2

Nut2

Installthedumphandle.

Towpolekit(soldseparately)

1Installthetowpole.

Safetychain(soldwithoptionaltowpole

kit)

Connectinglink(soldwithoptionaltow

polekit)

Installthesafetychain.

Nopartsrequired

–

Adjustingthemixingpaddles.

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

InstallingtheDumpHandletothe

Drum

1.Cutthecabletiestoremovethedumphandle

fromtheundersideofthegrate.

2.Positionthedumphandlesothattheboltholes

alignwiththeboltholesinthedrum(Figure3).

g028569

Figure3

3.Insert1carriageboltintothesquarebolthole

andslidethecorrespondingholeofthedrum

handleoverit(Figure3).

4.Installanutontothebolt,andtightenit.

5.Repeatthepreviousstepsfortheremaining

carriagebolt.

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletothe

Machine

Note:Thetowpoleispurchasedseparatelyand

includesthenutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

78.7cm(31inches)

1.Removetheboltandnutfromthetowpole

(Figure4).

g019804

Figure4

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein

thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand

thepole(Figure4).

4.Threadthenutontotheboltandtightenthem

untiltheyaretightagainsttheframetting

(Figure4).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha

newGrade5orGrade8locknut.

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(soldwithoptionaltowpolekit)

Connectinglink(soldwithoptionaltowpolekit)

InstallingtheSafetyChain

Note:Thesafetychainispartoftheoptionaltow

polekit.

1.Formahookontheendofabendablepiece

ofrodorstiffwire(notincluded),andinsertit

throughbothkeyholesinthefrontpostofthe

machine(Figure5A).

g019883

Figure5

1.Keyhole

3.Safetychain

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodor

wire(Figure5A).

3.Pulltherod,orwire,andthesafetychain

throughbothkeyholes(Figure5B).

Note:Ensurethatapproximatelyequallengths

ofsafetychainextendfromeithersideofthe

frontpost.

InstallingtheConnectingLinks

Note:Theconnectinglinksarepartoftheoptional

towpolekit.

1.Aligntheconnectinglinktothelastlinkinone

endofthesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlink

untiltheconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheother

connectinglinkintheotherendofthesafety

chain.

AdjustingtheMixing

Paddles

NoPartsRequired

Procedure

Ifthemixingpaddlesandwipersneedadjustment,

adjustthepaddlesandwipers;refertoAdjustingthe

Paddles(page32).

ProductOverview

g028571

Figure6

1.Rearcowl

7.Clutchlever13.Chute

2.Frontcowl8.Dumplatch14.Axle

3.Grate

9.Frontpost15.Wheel

assembly

4.Bagsplitter10.Towpole

16.Cowllatch

5.Dumphandle

11.Safety-chain

keyhole

6.Grateliftarm

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

themotorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengage

motorpowertothepaddles.

g019875

Figure7

1.Clutchlever

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition

(upright)formixingoperationsandwhentransporting

themachine.

g019877

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedump

positionandtorotatethedrumtothemixposition

(upright).

g028572

Figure9

1.Dumphandle

VoltageBlock

Usethevoltageblocktosettheoperatingvoltagefor

themachine(Figure11).

g029823

Figure10

1.Voltageblock

MotorControls

Thefollowingmotorcontrolsarefoundonallmodels:

g022280

Figure11

1.Thermal-overload

protectorresetbutton

3.Powercord

2.ON/OFFswitch

MotorON/OFFSwitch

TheON/OFFswitch(Figure12)allowstheoperatorof

themachinetostartandstopthemotor.Thisswitchis

locatedonthefrontofthemotor.Itismarked(ON)and

(OFF).RotatetheON/OFFswitchtotheONpositionto

startandrunthemotor.RotatetheON/OFFswitchto

theOFFpositiontostopthemotor.

g020669

Figure12

1.MotorON/OFFswitch

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

MachineSpecications(cont'd.)

Model60219

BatchCapacity0.23cubicm(8.0cubicft)

TotalVolume

0.25cubicm(9.0cubicft)

Length

(withouttowpole)

168cm(66inches)

Width

86cm(34inches)

Height

142cm(56inches)

Weight

275kg(605lb)

Axle

86to117cm(34to46inches)

extendable

Motor2hpBaldorElectric

Operation

Important:Beforeoperating,removeanydebris

fromthemachine.Ensurethattheareaisclear

ofpeople.

PreparingtoTowthe

Machine

Important:Ensurethatyourtowvehiclehas

towingcapacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehasthe

appropriatehitchtotowthemachine;optionsinclude

a50mm(2inch)ballhitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-light

kit,ensurethattheelectricalconnectorofthetow

vehicleiscompatiblewiththeelectricalconnectorof

themachine.Themachineusesastandard4-at

plug.Ifyourtowvehiclehasadifferenttypeofplug,

obtainanadapterfromanautomotivepartsstore.

1.Stopthemotor,unplugthemachine,andempty

thedrum.

2.Usingthedumplever,positionthedrumsothat

itisinthemixposition(upright)andlocked.

3.Closethecowlandsecurethecowllatches.

g019741

Figure13

4.Extendtheaxle.

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspect

thetiresandwheels.

WARNING

Failuretomaintaincorrecttirepressure

mayresultintirefailureandlossofcontrol,

resultinginpropertydamageandserious

injuryordeath.

•Checkthetirepressurefrequentlyto

ensureproperination.Ifthetiresarenot

inatedtothecorrectpressure,theywill

wearprematurely.

•Inspectthetireconditionbeforetowing

andafteranyoperatingaccident.

TheDOTtireinformationislocatedonthesideof

eachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.Formoreinformationgoto

http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhave

differentweights;refertoSpecications(page11)to

ensurethatthetiresonyourmachinemeetorexceed

theweightrequirementsofyourmachine.

1.Visuallyinspectthetiresfordamageandwear.

g020836

Figure14

1.Exampleoftirewearcausedbyunderination

g010293

Figure15

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrect

airpressure.ThefollowingTireAirPressure

tableshowstheappropriateairpressureforthe

tiresasinstalledatthefactory.

Important:Alwayschecktheinformationon

theactualtiresforthecorrectairpressure

requirement.

Important:Themostcommoncauseoftire

troubleisunder-ination.Maintainfullair

pressure.

TireAirPressure

ModelTirepressure

68019

Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto

108to122N∙m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnuts

initiallyandaftertowing.

Note:T orquethelugnutsinthesequence

showninFigure16.

g021107

Figure16

HitchingaMachinewithaStamped

BallCoupler

1.Applychassisgreasetothesocketofthe

couplerandtheareaoftheclampthatcontacts

theball.Oilthepivotpointsandslidingsurfaces

ofthecouplerwithSAE30motoroil.

2.Openthecouplerlatch(Figure17).

g020359

Figure17

1.Bail

2.Safetypin

3.Positionthecouplerontopofthehitchball

(Figure17).

4.Closethecouplerlatch(Figure17).

5.Openthebailonthesafetypinandinsertthepin

throughtheholeinthelatch(Figure17).

6.Rotatethefreeendofthebailovertheendof

thesafetypinthatisprotrudingthroughthelatch

(Figure17).

7.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothe

wireplugofthemachine.

HitchingaMachinewithaForged

BallCoupler

1.Applyremovablethread-lockingcompoundto

thethreadsofthecouplerbolttopreventthe

couplerhandlefromcomingloose(Figure18).

Important:Applythread-lockingcompound

asneededinthefuture.

g019807

Figure18

1.Couplerhandle

4.Bolt

2.Coupler

5.Hitchball

3.Clamp

2.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecoupler

clampandthecouplertop,andconnectthe

couplerhandletothebolt(Figure18).

4.Positionthecouplersothesocketisontopof

thehitchballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreadit

ontotheboltuntilitissecure(Figure18).

Note:Useawrenchtokeeptheboltfrom

spinning.

6.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothe

wireplugofthemachine.

HitchingaMachinewithaPintle

HitchTowPole

1.Removethepinfromthepintlehitchandopen

it(Figure19).

g019809

Figure19

2.Positiontheringonthetowpoleontothehook

ofthepintlehitch(Figure19).

3.Closethetopofthepintlehitchandsecureit

withthepin(Figure19).

4.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothe

wireplugofthemachine.

ConnectingtheSafetyChainsto

theTowVehicle

Connectthesafetychaintothemachineandthetow

vehicleasfollows:

1.Pullthesafetychainthroughtheslotsinthe

keyholeslocatedinthefrontpostofthemachine,

sothatthereisjustenoughslackoneachside

forturningaroundcornerswhentowingthe

machine(Figure20).

Note:Stowtheexcesschaininsidethebottom

ofthefrontpostbypushingitintothekeyholes

andlatchingtheappropriatelinksintothe

keyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g021177

Figure20

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure21).

g021178

Figure21

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

ExtendingtheAxle

WARNING

Themachineisnotstablewhentowingitwith

theaxleinthenarrowposition.

Towthemachinewiththeaxleinthewide

position.

Important:Adjusttheaxletothenarrowposition

onlytomovethemachinethroughanarrow

accesspoint,suchasthegateofafenceorthe

doorwayofabuilding.

PreparingtoChangetheAxle

Width

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemix

position(upright).

5.Ensurethatthedrumlatchisengagedand

thatthedrumdoesnotrotatetowardthedump

position.

AdjustingtheAxleWidth

WARNING

Mechanicalorhydraulicjacksmayfailto

supportthemachineandcauseseriousinjury.

Usejackstandswhensupportingthe

machine.

1.Alignajackwithanadequateliftheight

andweightcapacityundertheaxle;referto

Specications(page11).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointonthe

rearframeextension(Figure22).

g029390

Figure22

1.Supportpoint(2)

4.Removetheboltsandnutsthatsecuretheinner

axletotheouteraxle(Figure23).

g020020

Figure23

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

5.Bolt(wideposition)

3.Nut(wideposition)6.Bolt(narrowposition)

5.Aligntheinneraxletothedesiredpositionas

follows:

•Slideeachsideoftheaxleinwardtothe

narrowposition(Figure23).

•Slideeachsideoftheaxleoutwardtothe

wide(tow)position(Figure23).

6.Aligntheholesoftheinneraxlewiththeholes

oftheouteraxle.

7.Inserttheboltsthroughtheaxleholes(Figure

23).

8.Threadthenutsontothebolts,andtorquethe

nutsto87N∙m(64ft-lb).

TowingtheMachine

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinebecomesdetachedfromthetow

vehicleathighspeed,itcouldcausedamage

toproperty,orinjuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionand

tirefailure.Inaddition,materialcouldbounce

outofthedrumandhitothervehiclesand/or

people.Materialinthedrumincreasesthe

weight,whichaffectsmomentumandbraking

distance.

Donottowthemachinewithmaterialinthe

drum.

•ReviewandunderstandSafeOperatingPractices

(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

PreparingtoUsethe

Machine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwith

longsleevesthataretightatthewrists,tight-tting

gloveswithoutdrawstringsorloosecuffs,eye

protection,andadustmaskorrespirator.A

meshvisoralonedoesnotprovidesufcienteye

protection;supplementwithprotectiveglasses.

•Ensurethatyouarefamiliarwiththesafety

regulationsandshutdownproceduresdescribedin

theOperator’sManual.

•Ensurethatallguardsareinplaceandingood

condition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkallthegreasettingstoensurethatthe

machineisproperlylubricated.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetiresto

preventthemachinefrommoving.

4.Ensurethatthedrumisinthemixposition

(upright).

5.Ensurethatthedrumlatchisengagedand

thatthedrumdoesnotrotatetowardthe

dumpposition.

OpeningandClosingthe

Cowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowl

andrearcowlmeet,graspthelatchandpullitoff

fromthelatchanchorontherearcowl(Figure

24).

g020906

Figure24

1.Latch3.Receiver

2.Latchanchor

4.V-tting

2.Repeatstep1ontheoppositesideofthe

machine.

3.Atthebackofthemachinewheretherearcowl

meetstheframeofthemachine,graspthelatch

andpullitofffromthelatchanchoronthecowl

(Figure24).

4.Rotatetherearcowlupandforwarduntilitis

fullypositionedontopofthefrontcowl(Figure

24).

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntil

thereceiveratthebottomcenterofthecowlis

alignedwiththeV-ttingandushontheframe

ofthemachine(Figure24).

2.Atthebackofthemachine,graspthelatchand

pullitontothelatchanchorontherearcowl.

3.Atthesideofthemachine,graspthelatchand

pullitontothelatchanchorontherearcowl.

4.Repeatstep3attheoppositesideofthe

machine(Figure24).

PoweringtheMachine

SettingtheOperatingVoltage

Themachinecanoperatewitha115Vor230Vsupply

voltage.Thevoltageblockdeterminestheoperating

voltageofthemachine(Figure10).Usethefollowing

stepstochangetheoperatingvoltage:

1.Parkthemachineonlevelground.

2.Stopthemotorandunplugthemachine.

3.Removethe2screwssecuringthevoltageblock

tothemotor.

4.Removethevoltageblockfromthemotor,rotate

thevoltageblock180degreesandplugitback

intothemotor.

5.Securethevoltageplugtothemotorwiththe2

screwsthatyoupreviouslyremoved.

Note:Usetheinstructionsonthevoltageblockto

determinethevoltageblocksetting.

ConnectingtoaPowerSource

DANGER

Contactwithwaterwhileoperatingthe

productcouldcauseelectricshock,causing

injuryordeath.

•Donothandletheplugorthemachinewith

wethandsorwhilestandinginwater.

•Useonlyanextensioncordrecommended

foroutdoorcold-weatheruse.

Important:Checktheextensioncordfrequently

duringuseforholesorcracksintheinsulation.

Donotuseadamagedcord.Donotrunthecord

throughstandingwaterorwetgrass.

Important:Useonlyextensioncordswith

terminalsandsocketsforthelive,neutral,and

groundwires.

Important:Connectthemachinetoonly

areceptaclewithlive,neutral,andground

connections.

Important:Theconnectingwiresorextension

cordshouldbeasshortaspossibleandin1piece.

Toreducetheriskofelectricshock,thismachine

hasapolarizedplug(uniquebladeshapesand

widths).Useonlyapolarizedplugandsocketthatis

compliantwithNEMAspecicationsandanextension

cordthatisUL-listed(CSAcertiedinCanada)and

recommendedforoutdooruse.Apolarizedplugwillt

inapolarizedcordonly1way.Iftheplugdoesnott

fullyintothecord,turnthecord.Ifitstilldoesnott,

purchaseanappropriateextensioncord.Ifyouhavea

polarizedextensioncordandtheextensioncordplug

doesnottfullyintothewallreceptacle,turntheplug.

Ifitstilldoesnott,contactaqualiedelectricianto

installtheproperoutlet.Donotchangethemachine

plugorextension-cordpluginanyway.

Note:Themachineusesatwist-lockingplug.

ExtensionCords

Length

WireGauge

15.2m(50ft)10AWG

22.8m(75ft)10AWG

30.4m(100ft)8AWG

Note:Donotuseanextensioncordover30.4m

(100ft)long.

PoweringtheMachinewitha

PortableGenerator

Whenusingaportablegeneratorasanelectrical

source,ensurethefollowingpoweroutput

specications:

ModelVoltageAmperesKilowatt

hour

Frequency/

phase

68012

115V/

230V

19A/

9.5A

2.2to2.3

60Hz/

single

68018

115V/

230V

19A/

9.5A

2.2to2.3

60Hz/

single

68019

115V/

230V

24A/

12A

2.2to2.3

60Hz/

single

ResettingtheMotor

Theelectricalmotorforthemachineisequippedwith

adeviceforthermal-overloadprotection.Intheevent

thatthemotorshutsdownautomatically,resetthe

thermal-overloadprotectorasfollows:

1.MovetheON/OFFswitchtotheOFFposition;

refertoFigure12.

2.Disconnecttheelectricalplugforthemachine

fromthepowersource(Figure25).

g020654

Figure25

1.Thermal-overload

protectorresetbutton

3.Electricalplug

2.ON/OFFswitch

3.Allowtheelectricmotorofthemachinetocool

untilitiswarmtothetouchorcooler.

Important:Ensurethatthepaddlesspin

freely.Checkforstone,masonry,orconcrete

materialbetweenthepaddlesandthedrum.

4.Onthesideofthejunctionboxforthemotor,

presstheresetbuttonforthethermal-overload

protector(Figure25).

5.Connecttheelectricalplugforthemachineto

thepowersource.

6.RotatetheON/OFFswitchtotheONpositionand

ensurethatthemotorstartsnormally.

7.RotatetheON/OFFswitchtotheOFFposition.

StartingandStoppingthe

Motor

StartingtheMotor

1.Plugthepowercordintoaproperelectrical

outlet.

2.SwitchtheON/OFFswitchtotheONposition.

3.MovetheclutchlevertotheONposition;referto

ControllingthePaddles(page20)

StoppingtheMotor

WARNING

Inanemergencysituation,stopthemotor

immediately.

1.MovetheclutchlevertotheOFFposition;refer

toControllingthePaddles(page20).

2.SwitchtheON/OFFswitchtotheOFFposition;

refertoMotorON/OFFSwitch(page11).

3.Unplugthepowercord.

ControllingthePaddles

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethe

machineisrunning.

•Keepallbystandersawayfromthe

machine.

•Stopthemachineimmediatelyifany

peopleoranimalsentertheworkarea.

•Neverplaceanypartofyourbodyintoa

positionthatcausesanunsafeoperating

condition.

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Toro MMX-850E-S Mortar Mixer User manual

Toro MMX-850E-S Mortar Mixer User manual

Toro MMX-850E-S Mortar Mixer User manual

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