Toro MMX-650E-S Mortar Mixer User manual

Toro
Brand
Toro
Model
MMX-650E-S Mortar Mixer
Type
User manual

This manual is also suitable for

FormNo.3396-411RevA
MMX-650E-SMortarMixeror
MMX-850E-SMortarMixer
ModelNo.60212C—SerialNo.315000001andUp
ModelNo.60218C—SerialNo.315000001andUp
ModelNo.60219C—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3396-411*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Introduction
Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedcementproducts.A
vehicleequippedwithanappropriatepintlehitchorballhitch
cantowthemachine..
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.
Figure1
1.Modelandserialnumber
location
2.Vehicleidentication
number(VIN)location
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.
Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................6
Setup............................................................................7
1InstallingtheDumpHandle...................................7
2InstallingtheTowPole..........................................7
3InstallingtheSafetyChain......................................8
4AdjustingtheMixingPaddles..................................9
ProductOverview..........................................................9
Controls................................................................9
Specications........................................................11
Operation....................................................................12
PreparingtoTowtheMachine..................................12
ConnectingtheLightingWireHarness......................15
ExtendingtheAxle.................................................15
TowingtheMachine...............................................16
PreparingtoUsetheMachine...................................16
OpeningandClosingtheCowl.................................17
PoweringtheMachine.............................................18
StartingandStoppingtheMotor...............................19
ControllingthePaddles...........................................19
MixingtheMaterial.................................................20
UsingtheDrum.....................................................21
Maintenance.................................................................22
RecommendedMaintenanceSchedule(s)......................22
PremaintenanceProcedures........................................22
PreparingtheMachineforMaintenance.....................22
RemovingandInstallingtheDividerPlate..................22
Lubrication...............................................................23
LubricatingtheBearingsandSeals............................23
LubricatingtheMotorBearings................................24
LubricatingtheDriveChain.....................................24
ElectricalSystemMaintenance....................................25
ReplacingtheRear-FacingSideBulbs........................25
ReplacingtheSide-FacingBulbs...............................25
ReplacingtheFrontAmberBulbs.............................25
BeltMaintenance......................................................26
ServicingtheBelts..................................................26
ReplacingtheBelts.................................................27
AligningthePulleys................................................29
DriveChainMaintenance............................................30
CheckingandAdjustingtheDriveChain....................30
PaddleMaintenance...................................................31
AdjustingthePaddles..............................................31
Cleaning...................................................................33
CleaningtheMachine..............................................33
Storage........................................................................33
StoringtheMachine................................................33
Troubleshooting...........................................................34
Schematics...................................................................35
Safety
Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol
,whichmeans:
Caution
,
W ar ning
,
or
Danger
—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.
•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriestopeopleordamagetoproperty.
3
Towing
Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.
•Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesure
thetowingvehicleismechanicallysoundandingood
operatingcondition.
•Turnoffthemotorbeforetransportingthemachine.
•Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron
themachine.
•Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
•Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.
•Checkthetireairpressureonthetowingvehicleandthe
machine.
•Checkthetiretreadandsidewallfordamageandwear.
•Properlyattachthesafetychainstothetowingvehicle.
•Ensurethatthedirectionalandbrakelightsareworking
properly(ifthemachineisequippedwiththelightkit).
•Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly.
•Beforetowing,checktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
•Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
•Donotcarryanymaterialinthemachinewhentowing.
•Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill
improvetowing.
•Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.
•Donottowthemachinefasterthan88km/h(55mph).
•Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
Preparation
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
•Wearpersonalprotectiveequipmentandappropriate
clothingincluding:
–Hardhat
–Respiratorordustmask
–Faceshield
–Safetyglasses
–Hearingprotection
–Safetyshoes
–Longpants
–Shirtwithlongsleevesthataretightatthewrists
–Tight-ttinggloveswithoutdrawstringsorloosecuffs
•Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
•Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.
•Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
•Chockthetiresofthemachinetopreventunintended
movement.
•Beforeeveryuse:
–Inspectthecoupler,ball,andhitch.
–Ensurethatalllightsarefunctioningproperly(ifthe
machineisequippedwithalightkit).
–Ensurethatthetiresareproperlyinatedas
recommended.
–Ensurethatthelugnutsaretightandtorqued
properly.
–Ensurethatthemachineisproperlysecured.
Operation
•Neverrunthemachineinapoorlyventilatedorenclosed
areawithoutproperrespiratoryprotection.Dustfrom
materialsbeingmixedcanbeveryharmfultooperators
andbystanders.
•Onlyoperatethemachineingoodlightingconditions.
•Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
•Neverleavearunningmachineunattended.Alwaysstop
themotorandverifythatallmovingpartshavestopped.
•Chockthetireswhenusingthemachine.
•Whennotusingthemachine,chockthetiresorkeepit
attachedtothetowvehicle.
•Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
•Donotoperatethemachineoutdoorsintherain.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters
thearea.
•Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Nevermovethemachinewhilethemotorisrunning.
4
•Keepthecowlclosedandlatchedduringoperation.
•Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
•EnsurethattheON/OFFswitchisintheOFFposition
beforeconnectingthemachinetotheelectricalsource.
•Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor
vibration,stopthemotorandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
MaintenanceandStorage
•Beforeperformingmaintenance,dothefollowing:
–Parkthemachineonlevelground.
–Stopthemotor.Waitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
–Letthemotorcoolbeforeperformingmaintenance
orstoringthemachine.
–Unplugthemachinebeforemakinganyrepairs.
•Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
•Keepequipmentmaterialsclearfromthemotor.
•Neverallowuntrainedpersonneltoservicethemachine.
•Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththemotor
running.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
•Donotmodifytheelectricalconnectorsorwiring.
•Donotconnectthegroundcircuitofthemachinetothe
energizedcircuitoftheelectricalsource.
•Donottamperwithsafetydevices.
•Chockthetireswhenstoringthemachine.
•Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty..
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
125–8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
125–8216
1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.
2.Warning—limittowing
speedtolessthan55mph
/88km/h.
127–1652
1.Warning—readthe
Operator’sManual.
3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.
2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.
4.Shockhazard—makesure
themachineisgrounded
beforeoperation.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Dumphandle1
Bolt2
1
Nut2
Installthedumphandle.
2
Towpolekit(soldseparately)
1Installthetowpole.
Safetychain(soldwithoptionaltowpole
kit)
1
3
Connectinglink(soldwithoptionaltow
polekit)
2
Installthesafetychain.
4
Nopartsrequired
–
Adjustingthemixingpaddles.
1
InstallingtheDumpHandle
Partsneededforthisprocedure:
1Dumphandle
2Bolt
2Nut
InstallingtheDumpHandletotheDrum
1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.
2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).
Figure3
3.Insert1ofthecarriageboltsintothesquarebolthole
andslidethecorrespondingholeofthedrumhandle
overit.(Figure3).
4.Installanutontothebolt,andtightenit.
5.Repeatthepreviousstepsfortheremainingcarriage
bolt.
7
2
InstallingtheTowPole
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparatelyandincludesthe
nutandboltneededforinstallation.
Themachinehasthefollowingtowpoleoptions:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)
50mm(2inch)ball—forged78.7cm(31inches)
Pintle
78.7cm(31inches)
1.Removetheboltandnutfromthetowpole(Figure4).
5
1
2
4
6
3
G019804
Figure4
1.Towpole4.Bolthole
2.Frontpost
5.Frametting
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).
3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).
4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).
Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.
3
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain(soldwithoptionaltowpolekit)
2
Connectinglink(soldwithoptionaltowpolekit)
InstallingtheSafetyChain
Note:Thesafetychainispartoftheoptionaltowpolekit.
1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(AofFigure
5).
A
B
C
D
g019883
2
3
4
3
1
Figure5
1.Keyhole
3.Safetychain
2.Rodorwire(notincluded)4.Connectinglink
2.Attachthesafetychaintothelengthofrodorwire(A
ofFigure5).
3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(BofFigure5).
Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
8
InstallingtheConnectingLinks
Note:Theconnectinglinksarepartoftheoptionaltowpole
kit.
1.Aligntheconnectinglinktothelastlinkin1endofthe
safetychain(DofFigure5).
2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.
3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.
4
AdjustingtheMixingPaddles
NoPartsRequired
Procedure
Ifthemixingpaddlesandwipersneedadjustment,adjustthe
paddlesandwipers;refertoAdjustingthePaddles(page31).
ProductOverview
Figure6
Rightside
1.Rearcowl
7.Clutchlever13.Chute
2.Frontcowl8.Drumlatch14.Axle
3.Grate
9.Frontpost15.Wheel
assembly
4.Bagsplitter10.Towpole
16.Cowllatch
5.Dumphandle
11.Safety-chain
keyhole
6.Grateliftarm
12.Drum
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
motorandoperatethemachine.
ClutchLever
Theclutchleverisusedtoengageanddisengagemotor
powertothepaddles.
9
G019875
1
Figure7
1.Clutchlever
DrumLatch
Thedrumlatchsecuresthedrumtothemixposition(upright)
formixingoperationsandwhentransportingthemachine.
1
G019877
Figure8
1.Drumlatch
DumpHandle
Usethedumphandletorotatethedrumtothedumpposition
andtorotatethedrumtothemixposition(upright).
Figure9
1.Dumphandle
MotorControls
Thefollowingmotorcontrolsarefoundonallmodels:
G022280
3
1
2
Figure10
1.Thermal-overload
protectorresetbutton
3.Powercord
2.ON/OFFswitch
10
VoltageBlock
Usethevoltageblocktosettheoperatingvoltageforthe
machine(Figure10).
Figure11
1.Voltageblock
MotorON/OFFSwitch
TheON/OFFswitch(Figure12)allowstheoperatorofthe
machinetostartandstopthemotor.Thisswitchislocatedon
thefrontofthemotor.Itismarked(ON)and(OFF).Rotate
theON/OFFswitchtotheONpositiontostartandrunthe
motor.RotatetheON/OFFswitchtotheOFFpositionto
stopthemotor.
g020669
1
Figure12
1.MotorON/OFFswitch
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineSpecications
Model
68012C68018C68019C
BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)
TotalVolume
0.20cubicm(6.9cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)
Length
(withouttowpole)
163cm(64inches)193cm(76inches)193cm(76inches)
Width
86cm(34inches)86cm(34inches)86cm(34inches)
Height
137cm(54inches)137cm(54inches)137cm(54inches)
Weight
250kg(550lb)275kg(605lb)275kg(605lb)
Axle
86to117cm(34to46inches)
extendable
86to117cm(34to46inches)
extendable
86to117cm(34to46inches)
extendable
Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric
11
Operation
Important:Beforeoperating,removeanydebrisfrom
themachine.Ensurethattheareaisclearofpeople.
PreparingtoTowtheMachine
Important:Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine.
Important:UseaClass2orlargerreceiver.
Note:Ensurethatyourtowvehiclehastheappropriatehitch
totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.
Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.The
machineusesastandard4-atplug.Ifyourtowvehiclehasa
differenttypeofplug,obtainanadapterfromanautomotive
partsstore.
1.Stopthemotor,unplugthemachine,andemptythe
drum.
2.Ifthedrumhasaccumulatedanywater,dumpthe
drum;refertoDumpingtheDrum(page21),steps1,
3,4,and5.
3.Usingthedumplever,positionthedrumsothatitisin
themixposition(upright)andlocked.
4.Closethecowlandsecurethecowllatches(Figure13).
G019741
Figure13
5.Extendtheaxle;refertoAdjustingtheAxleWidth
(page15).
CheckingtheTiresandWheels
ServiceInterval:Beforeeachuseordaily—Inspectthetires
andwheels.
WARNING
Failuretomaintaincorrecttirepressuremayresult
intirefailureandlossofcontrol,resultingin
propertydamageandseriousinjuryordeath.
•Checkthetirepressurefrequentlytoensure
properination.Ifthetiresarenotinatedto
thecorrectpressure,theywillwearprematurely.
•Inspectthetireconditionbeforetowingand
afteranyoperatingaccident.
TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page11)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.
1.Visuallyinspectthetiresfordamageandwear(Figure
14andFigure15).
G020836
Figure14
1.Exampleoftirewearcausedbyunderination
Figure15
1.Exampleoftirewearcausedbyoverination
2.Ensurethatthetiresareinatedtothecorrectair
pressure.ThefollowingTireAirPressuretableshows
12
theappropriateairpressureforthetiresasinstalledat
thefactory.
Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.
Important:Themostcommoncauseoftire
troubleisunder-ination.Maintainfullair
pressure.
TireAirPressure
ModelTirepressure
68012CMax414kPa(60psi)
68018C,68019CMax241kPa(35psi)
3.Ensurethatthewheellugnutsaretorquedto108to
122N-m(80to90ft-lb).
Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.
Note:Torquethelugnutsinthesequenceshownin
(Figure16).
1
2
3
4
G021 107
Figure16
HitchingaMachinewithaStampedBall
Coupler
1.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.Oilthe
pivotpointsandslidingsurfacesofthecouplerwith
SAE30motoroil.
2.Openthecouplerlatch(AofFigure17).
A
B
C
G020359
2
1
Figure17
1.Bail
2.Safetypin
3.Positionthecouplerontopofthehitchball(Bof
Figure17).
4.Closethecouplerlatch(BofFigure17).
5.Openthebailonthesafetypinandinsertthepin
throughtheholeinthelatch(BofFigure17).
6.Rotatethefreeendofthebailovertheendofthe
safetypinthatisprotrudingthroughthelatch(Cof
Figure17).
7.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
HitchingaMachinewithaForgedBall
Coupler
1.Applyremovablethread-lockingcompoundtothe
threadsofthecouplerbolttopreventthecoupler
handlefromcomingloose(AofFigure18).
13
Important:Applythread-lockingcompoundas
neededinthefuture.
A
B
C
D
G019807
5
1
2
3
4
Figure18
1.Couplerhandle
4.Bolt
2.Coupler
5.Hitchball
3.Clamp
2.Applychassisgreasetothesocketofthecouplerand
theareaoftheclampthatcontactstheball.
3.Pushthecouplerboltupthroughthecouplerclamp
andthecouplertop,andconnectthecouplerhandleto
thebolt(AofFigure18).
4.Positionthecouplersothesocketisontopofthehitch
ballandtheclampisundertheball.
5.Turnthecouplerhandleclockwisetothreaditontothe
boltuntilitissecure(DofFigure18).
Note:Useawrenchtokeeptheboltfromspinning.
6.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
HitchingaMachinewithaPintleHitch
TowPole
1.Removethepinfromthepintlehitchandopenit
(Figure19).
G019809
Figure19
2.Positiontheringonthetowpoleontothehookofthe
pintlehitch(Figure19).
3.Closethetopofthepintlehitchandsecureitwiththe
pin(Figure19).
4.Ifthemachineisequippedwithatrailer-lightkit,
connectthewireplugofthetowvehicletothewire
plugofthemachine.
ConnectingtheSafetyChainstothe
TowVehicle
Connectthesafetychaintothemachineandthetowvehicle
asfollows:
1.Pullthesafetychainthroughtheslotsinthekeyholes
locatedinthefrontpostofthemachine,sothatthere
isjustenoughslackoneachsideforturningaround
cornerswhentowingthemachine(Figure20).
Note:Stowtheexcesschaininsidethebottomofthe
frontpostbypushingitintothekeyholesandlatching
theappropriatelinksintothekeyholeslots.
2.Crossbothlengthsofchainunderthetowpole.
14
Note:Crossingthechainsdecreasesthechancesof
thefrontofthemachinedroppingtothegroundifthe
hitchdoesnotholdtheconnection.
1
2
3
G021 177
Figure20
1.Connectinglinks3.Chaincrossedundertow
pole
2.Keyholesinfrontpost
3.Connecteachlengthofchaintothesafetychain
mountingpointonthetowvehiclewiththeconnecting
links(Figure21).
G021 178
1
2
3
Figure21
1.Connectinglink3.Chainlink
2.Safetychainmounting
pointontowvehicle
ConnectingtheLightingWire
Harness
Connecttheelectricalplugofthemachinewiththeelectrical
plugofthetowvehicle,asshownin(Figure22).
G020828
Figure22
Note:Themachineusesastandard4-atplug.Ifyourtow
vehiclehasadifferenttypeofplug,obtainanadapterfroman
automotivepartsstore.
Important:Routinelycheckthelightstoensurethat
theyareworkingproperly,includingthetaillights,brake
lights,andeachappropriateturnsignal.
ExtendingtheAxle
WARNING
Themachineisnotstablewhentowingitwiththe
axleinthenarrowposition.
Towthemachinewiththeaxleinthewideposition.
Important:Adjusttheaxletothenarrowpositiononly
tomovethemachinethroughanarrowaccesspoint,
suchasthegateofafenceorthedoorwayofabuilding.
PreparingtoChangetheAxleWidth
1.Movethemachinetoaleveljob-sitesurface.
2.Disconnectthemachinefromthetowvehicle.
3.Chockthetires.
4.Ensurethatthedrumisemptyandinthemixposition
(upright).
5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.
AdjustingtheAxleWidth
WARNING
Mechanicalorhydraulicjacksmayfailtosupport
themachineandcauseseriousinjury.
Usejackstandswhensupportingthemachine.
1.Alignajackwithanadequateliftheightandweight
capacityundertheaxle;refertoSpecications(page
11).
2.Liftthemachineuntilthetiresareofftheground.
3.Useajackstandateachsupportpointontherear
frameextension(Figure23).
15
Figure23
1.Supportpoint(2)
4.Removetheboltsandnutsthatsecuretheinneraxleto
theouteraxle(Figure24).
1 2
3
4
3
5
6
5
G020020
Figure24
1.Wideposition(towing)4.Nut(narrowposition)
2.Narrowposition
5.Bolt(wideposition)
3.Nut(wideposition)6.Bolt(narrowposition)
5.Aligntheinneraxletothedesiredpositionasfollows:
•Slideeachsideoftheaxleinwardtothenarrow
position(Figure24).
•Slideeachsideoftheaxleoutwardtothewide
(tow)position(Figure24).
6.Aligntheholesoftheinneraxlewiththeholesofthe
outeraxle.
7.Inserttheboltsthroughtheaxleholes(Figure24).
8.Threadthenutsontothebolts,andtorquethenuts
to87N-m(64ft-lb).
TowingtheMachine
WARNING
Towingthemachineathighspeedincreasesthe
riskofahitchmalfunctionandtirefailure.Higher
speedsalsoincreasethemomentumofthemachine
andbrakingdistance.Ifthemachinebecomes
detachedfromthetowvehicleathighspeed,it
couldcausedamagetoproperty,orinjuryordeath
tobystanders.
Donotexceed88km/h(55mph)whentowingthe
machine.Forpoorroadconditionsorinclement
weather,reducespeedaccordingly.
WARNING
Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionandtire
failure.Inaddition,materialcouldbounceoutof
thedrumandhitothervehiclesand/orpeople.
Materialinthedrumincreasestheweight,which
affectsmomentumandbrakingdistance.
Donottowthemachinewithmaterialinthedrum.
•ReviewandunderstandSafeOperatingPractices(page3).
•Testthebrakesofthetowvehiclebeforetowing.
•Avoidsuddenstartsandstopswhiletowingthemachine.
PreparingtoUsetheMachine
•Reviewallofthesafetydecalsonthemachine.
•Useahard-hat,hearingprotection,ashirtwithlong
sleevesthataretightatthewrists,tight-ttinggloves
withoutdrawstringsorloosecuffs,eyeprotection,and
adustmaskorrespirator.Ameshvisoralonedoes
notprovidesufcienteyeprotection;supplementwith
protectiveglasses.
•Ensurethatyouarefamiliarwiththesafetyregulations
andshutdownproceduresdescribedintheOperator’s
Manual.
•Ensurethatallguardsareinplaceandingoodcondition.
•Ensurethatthepaddlesareinplaceandingood
condition.
•Checkallthegreasettingstoensurethatthemachine
isproperlylubricated.
•Whenpreparingtomixmaterial:
1.Movethemachinetoaleveljob-sitesurface.
2.Removethemachinefromthetowvehicle.
3.Chockthefrontandbackofthetirestoprevent
themachinefrommoving.
4.Ensurethatthedrumisinthemixposition
(upright).
16
5.Ensurethatthedrumlatchisengagedandthatthe
drumdoesnotrotatetowardthedumpposition.
OpeningandClosingtheCowl
OpeningtheCowl
1.Atthesideofthemachinewherethefrontcowland
rearcowlmeet,graspthelatchandpullitofffromthe
latchanchorontherearcowl(BofFigure25).
A
B
C
D
1
2
3
4
1
g020906
Figure25
1.Latch3.Receiver
2.Latchanchor
4.V-tting
2.Repeatstep1ontheoppositesideofthemachine.
3.Atthebackofthemachinewheretherearcowlmeets
theframeofthemachine,graspthelatchandpullitoff
fromthelatchanchoronthecowl(BofFigure25).
4.Rotatetherearcowlupandforwarduntilitisfully
positionedontopofthefrontcowl(DofFigure25).
ClosingtheCowl
1.Rotatetherearcowlrearwardanddownuntilthe
receiveratthebottomcenterofthecowlisalignedwith
theV-ttingandushontheframeofthemachine
(DofFigure25).
2.Atthebackofthemachine,graspthelatchandpullit
ontothelatchanchorontherearcowl.
3.Atthesideofthemachine,graspthelatchandpullit
ontothelatchanchorontherearcowl(BofFigure25).
4.Repeatstep3attheoppositesideofthemachine(Bof
Figure25).
17
PoweringtheMachine
SettingtheOperatingVoltage
Themachinecanoperatewitha115Vor230Vsupply
voltage.Thevoltageblockdeterminestheoperatingvoltage
ofthemachine(Figure11).Usethefollowingstepstochange
theoperatingvoltage:
1.Parkthemachineonlevelground.
2.Stopthemotorandunplugthemachine.
3.Removethe2screwssecuringthevoltageblocktothe
motor.
4.Removethevoltageblockfromthemotor,rotatethe
voltageblock180degreesandplugitbackintothe
motor.
5.Securethevoltageplugtothemotorwiththe2screws
thatyoupreviouslyremoved.
Note:Usetheinstructionsonthevoltageblocktodetermine
thevoltageblocksetting.
SettingtheOperatingVoltage
Themachinecanoperatewitha115Vor230Vsupply
voltage.Thevoltageblockdeterminestheoperatingvoltage
ofthemachine(Figure11).Usethefollowingstepstochange
theoperatingvoltage:
1.Parkthemachineonlevelground.
2.Stopthemotorandunplugthemachine.
3.Removethe2screwssecuringthevoltageblocktothe
motor.
4.Removethevoltageblockfromthemotor,rotatethe
voltageblock180degreesandplugitbackintothe
motor.
5.Securethevoltageplugtothemotorwiththe2screws
thatyoupreviouslyremoved.
Note:Usetheinstructionsonthevoltageblocktodetermine
thevoltageblocksetting.
ConnectingtoaPowerSource
DANGER
Contactwithwaterwhileoperatingtheproduct
couldcauseelectricshock,causinginjuryordeath.
•Donothandletheplugorthemachinewithwet
handsorwhilestandinginwater.
•Useonlyanextensioncordrecommendedfor
outdoorcold-weatheruse.
Important:Checktheextensioncordfrequentlyduring
useforholesorcracksintheinsulation.Donotusea
damagedcord.Donotrunthecordthroughstanding
waterorwetgrass.
Important:Useonlyextensioncordswithterminals
andsocketsforthelive,neutral,andgroundwires.
Important:Connectthemachinetoonlyareceptacle
withlive,neutral,andgroundconnections.
Important:Theconnectingwiresorextensioncord
shouldbeasshortaspossibleandin1piece.
Toreducetheriskofelectricshock,thismachinehasa
polarizedplug(uniquebladeshapesandwidths).Useonly
apolarizedplugandsocketthatiscompliantwithNEMA
specicationsandanextensioncordthatisUL-listed(CSA
certiedinCanada)andrecommendedforoutdooruse.A
polarizedplugwilltinapolarizedcordonly1way.Ifthe
plugdoesnottfullyintothecord,turnthecord.Ifit
stilldoesnott,purchaseanappropriateextensioncord.
Ifyouhaveapolarizedextensioncordandtheextension
cordplugdoesnottfullyintothewallreceptacle,turnthe
plug.Ifitstilldoesnott,contactaqualiedelectricianto
installtheproperoutlet.Donotchangethemachineplugor
extension-cordpluginanyway.
Note:Themachineusesatwist-lockingplug.
ExtensionCords
Length
WireGauge
15.2m(50ft)10AWG
22.8m(75ft)10AWG
30.4m(100ft)8AWG
Note:Donotuseanextensioncordover30.4m(100ft)
long.
PoweringtheMachinewithaPortable
Generator
Whenusingaportablegeneratorasanelectricalsource,
ensurethefollowingpoweroutputspecications:
ModelVoltageAmperesKilowatt
hour
Frequency/
phase
60212C115V/
230V
19A/
9.5A
2.2to2.3
Kw
60Hz/
single
60218C115V/
230V
19A/
9.5A
2.2to2.3
Kw
60Hz/
single
60219C115V/
230V
24A/
12A
2.2to2.3
Kw
60Hz/
single
ResettingtheMotor
Theelectricalmotorforthemachineisequippedwitha
deviceforthermal-overloadprotection.Intheeventthatthe
motorshutsdownautomatically,resetthethermal-overload
protectorasfollows:
1.MovetheON/OFFswitchtotheOFFposition;refer
to(Figure12).
18
2.Disconnecttheelectricalplugforthemachinefromthe
powersource(Figure26).
3
Figure26
1.Thermal-overload
protectorresetbutton
3.Electricalplug
2.ON/OFFswitch
3.Allowtheelectricmotorofthemachinetocooluntilit
iswarmtothetouchorcooler.
Important:Ensurethatthepaddlesspinfreely.
Checkforstone,masonry,orconcretematerial
betweenthepaddlesandthedrum.
4.Onthesideofthejunctionboxforthemotor,press
theresetbuttonforthethermal-overloadprotector
(Figure26).
5.Connecttheelectricalplugforthemachinetothe
powersource.
6.RotatetheON/OFFswitchtotheONpositionand
ensurethatthemotorstartsnormally.
7.RotatetheON/OFFswitchtotheOFFposition.
StartingandStoppingthe
Motor
StartingtheMotor
1.Plugthepowercordintoaproperelectricaloutlet.
2.SwitchtheON/OFFswitchtotheONposition.
3.MovetheclutchlevertotheONposition;referto
ControllingthePaddles(page19).
StoppingtheMotor
WARNING
Inanemergencysituation,stopthemotor
immediately.
1.MovetheclutchlevertotheOFFposition;referto
ControllingthePaddles(page19).
2.SwitchtheON/OFFswitchtotheOFFposition;refer
toMotorON/OFFSwitch(page11).
3.Unplugthepowercord.
ControllingthePaddles
DANGER
Thismachineiscapableofamputatinghands.
•Stayintheoperator’spositionwhilethemachine
isrunning.
•Keepallbystandersasafedistancefromthe
machine.
•Stopthemachineimmediatelyifanypeopleor
animalsentertheworkarea.
•Neverplaceanypartofyourbodyintoaposition
thatcausesanunsafeoperatingcondition.
Important:Ensurethatthepaddlesdonotturnwhen
theclutchleverisintheOFFposition.
Usetheclutchlevertocontrolthepowertransmissiontothe
paddlesofthemachine.
19
UsingtheClutchLever
Movetheclutchleverclockwisetoengagetheclutch,and
counterclockwisetodisengagetheclutch(Figure27).
G019873
1
2
Figure27
1.OFFposition2.ONposition
MixingtheMaterial
DANGER
Eyeandskincontactwithconcretematerialsand
breathingthedustinvolvedishazardoustoyour
health.
•Ensurethatthereisadequateairventilation.
•Wearadustmasktopreventinhalationofdust
whileusingthemachine;refertoSafeOperating
Practices(page3).
•Avoiddirectcontactofcementandconcrete
materialswithskinandeyes.
DANGER
Contactwiththemixingpaddlescouldcause
damageorinjury.
Neverputyourhandsinsidethedrumatanytime.
Important:Donotaddmorematerialthanthebatch
capacityofthemachine;refertoSpecications(page11).
Note:Followthemanufacturer’sinstructionsthatareprinted
onthepackagingoftheproductyouareusing.
MixingaBatchofMaterialinthe
Machine
1.Ensurethatthereisnoold,loosematerialinthedrum
thatcancontaminatethebatchofmaterial;referto
CleaningtheDrum(page21)andDumpingtheDrum
(page21),thenreturnthedrumtotheuprightposition.
Note:Ensurethatthedrumisinthemixposition
(upright)andthedrumlatchisengaged.
2.MovetheclutchlevertotheOFFposition;referto
ControllingthePaddles(page19).
3.Startthemotor;refertoStartingtheMotor(page19).
4.MovetheclutchlevertotheONposition;referto
ControllingthePaddles(page19).
5.Addtheingredientsforthebatchasfollows:
A.Pourwaterintothedrumthroughthegratingof
thedrumguard.
B.Addtheplaster,cement,orotherbindingmaterial.
Note:Youcanopenbagsofcement,plaster,and
bindingmaterialsbyloweringthebagontothe
bagsplitter(Figure28).
A
C
G021 179
Figure28
C.Ifyouareusingsandand/orotherreinforcing
materials,addthemintothedrum.
6.Allowthepaddlestomixthematerialuntilthe
ingredientshaveauniformappearance.
Note:Ifneeded,addwaterorplaster,cement,or
otherbindingmaterialuntiltheconsistencyofthe
batchiscorrect.
7.Releasethedrumlatchanddumpthedrum;referto
DumpingtheDrum(page21).
20
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Toro MMX-650E-S Mortar Mixer User manual

Toro
Brand
Toro
Model
MMX-650E-S Mortar Mixer
Type
User manual
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