Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Brand: Toro

Model: CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower

Type: Installation guide

This manual is also suitable for

CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower

FormNo.3447-545RevA

CEKit

122cmor132cmE-ZVac

™

BaggerforTitan

HDRidingMower

ModelNo.126-9360

ModelNo.126-9361

InstallationInstructions

TocreateaCEbagger,installthiskitontheBlowerandDriveKit(ToroModel78483,78486,78433,or78436

for122cmmowerdecksorToroModel78484,78487,78434,or78437for132cmmowerdecks),andwiththe

E-ZVac™TwinBaggerKit(ToroModel78481or78431).

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Preparethemachine.

Nopartsrequired

–

Removethedischargechute.

Nopartsrequired

–

Removethebeltcoverandbracket.

Left,rearsupportrod

Right,rearsupportrod1

Whiznut(3/8inch)

Installtherearsupportrods(Bagger

Model78481only).

Nopartsrequired

–

Removetheblowerkitparts(ifinstalled).

CEpulleyguard

CEbelt-coverbracket

Hex-headbolt(1/4x1inch)

Carriagebolt(1/4x3/4inch)

Flangenut(1/4inch)

Hex-headbolt(3/8x1inch)

Flangenut(3/8inch)

Clipnut

Rearguard(122cmmowerdeckonly)

InstalltheCEdeckbracket.

CEshaftguard

CEforwardguard

CEtensionerguard

InstalltheupperCEguards.

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4x5/8)

Locknut(1/4inch)

InstallthelowerCEGuard.

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

Retainer1

InstalltheCEbeltcover.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3447-545*

ProcedureDescription

Qty.

Use

Carriagebolt(#10x5/8inch)

Locknut(#10)

Throttleplate1

Installthethrottleplateandadjustthe

enginespeed.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Thoroughlycleanthemowerdeck.

Note:Removeallthedebristoensurethatthe

kitwilltproperly.

5.Repairallbentordamagedareasandreplace

anymissingparts.

6.Lowerthemowerdecktothelowestheight-of-cut

position;refertothemowerOperator’sManual.

RemovetheDischarge

Chute

NoPartsRequired

Procedure

1.Removethelocknut,bolt,spacer,andspring

thatsecuretheside-dischargechutetothe

mowerdeck(Figure1).

g015594

Figure1

1.Bolt

5.Springinstalled

2.Spacer6.Side-dischargechute

3.Locknut

7.J-hookendofspring

4.Spring

2.Removethesidedischargechutefromthe

mowerdeck(Figure1).

Note:Retainthechuteandhardwarefor

installationwhenoperatingthemowerwiththe

bloweraccessoryremoved.

RemovingtheBeltCover

andBrackets

NoPartsRequired

RemovingtheBeltCover

Ifinstalled,removethebeltcoverasfollows:

1.Rotatetheboltthatsecuresthebeltcovertothe

deckcounterclockwisetoloosenit(Figure2).

g203155

Figure2

1.Bolt(retainedtothebelt

cover)

4.Flangenut(3/8inch)

2.Beltcover

5.Carriagebolt(3/8x7/8

inch)

3.Cover-mountingbracket

2.Removethebeltcoverandboltfromthe

mountingbracket(Figure2).

Note:Retainthebeltcoverandboltforinstallation

whenoperatingthemowerwiththebloweraccessory

removed.

RemovingtheCoverMounting

Bracket

1.Removethe2boltsand2angenutsthat

securethecovermountingbrackettothedeck

(Figure2).

2.Removethebracket.

Note:Retainthecovermountingbracket,bolts,

andangenutforinstallationwhenoperating

themowerwiththebloweraccessoryremoved.

RemovingtheExistingLower

SupportRod

Removethecarriageboltandnutfromtheexisting

lowersupportrodandremoveit(Figure3).

Note:Retainthecarriageboltandnut.

g203724

Figure3

1.Existinglowersupportrod

3.Carriagebolt

2.Nut

InstallingtheNewLowerSupport

Rod

Installthenewlowersupportrodusingthepreviously

removedcarriageboltandnut(Figure4).

g203723

Figure4

1.Existinglowersupportrod

3.Carriagebolt

2.Nut

InstallingtheRearSupport

Rods

BaggerModel78481Only

Partsneededforthisprocedure:

Left,rearsupportrod

1Right,rearsupportrod

Whiznut(3/8inch)

Procedure

1.Removetheexistingrearsupportrodsfromthe

hydrostat(Figure5).

g203737

Figure5

LeftSideShown

1.Existingrearsupportrod2.Hydrostat

2.Installthenewleftandrightrearsupportrods

using2whiznuts(3/8inch)oneachside(Figure

6).

g203736

Figure6

LeftSideShown

1.Newrearsupportrod

2.Whiznut(3/8inch)

RemovingtheBlowerKit

Parts

IfInstalled

NoPartsRequired

RemovingtheBeltCoverforthe

Blower

Iftheblowerkitisinstalledonthemachine,remove

thebeltcoverinstalledfromthebloweranddrivekit

asfollows:

1.Removethethumbscrewthatsecuresthebelt

cover(Figure7).

g038117

Figure7

1.Thumbscrew2.Beltcover

2.Movethecoveroutwarduntiltheedgeofthe

coverclearsthehooksinthedeckanges

(Figure7).

3.Removethecoverfromthedeck.

Note:Discardthethumbscrew.

RemovingtheBeltCoverBracket

Iftheblowerkitisinstalledonthemachine,remove

thebeltcoverbracketinstalledfromtheblowerand

drivekitasfollows:

1.Removethe2carriagebolts(1/4x3/4inch)and

2locknuts(1/4inch)thatsecuresthebelt-cover

brackettotheforwardangeofthemowerdeck

(Figure8).

g022380

Figure8

1.Carriagebolt(1/4x3/4

inch)

3.Locknut(1/4inch)

2.Belt-coverbracket

2.Removethebelt-coverbracketfromthemower

deck(Figure8).

Note:Discardthebelt-coverbracket.

RemovingtheShaftCoverand

Hardware

ForStandardBlowers

1.Removethe3serratednutsthatsecurethe

shaftcovertotheblowerassembly(Figure9).

Note:Donotloosentheboltsandnutsthat

securetheupper-bearinghousingthatare

beneaththeshaftcover.

g018861

Figure9

Blowershaftcoverandhardwareremoval

1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4

inch)

2.Shaftcover5.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

2.Removeanddiscardtheshaftcover(Figure9).

3.Removethe3hex-headbolts(1/4x3/4inch)

and3locknuts(1/4inch)fromtheblower

housingasshowninFigure9.

RemovingtheShaftCoverand

Hardware

ForHDBlowers

1.Removethe2nutsand2washersthatsecure

theshaftcovertotheblowerassembly(Figure

10).

g203344

Figure10

122cmMowerDeckShown

1.Nut

3.Shaftcover

2.Washer4.Bolt

2.Removeanddiscardtheshaftcover(Figure10).

InstallingtheCEPulley

GuardandBelt-Cover

Bracket

Partsneededforthisprocedure:

CEpulleyguard

CEbelt-coverbracket

Hex-headbolt(1/4x1inch)

Carriagebolt(1/4x3/4inch)

Flangenut(1/4inch)

Hex-headbolt(3/8x1inch)

Flangenut(3/8inch)

Clipnut

Rearguard(122cmmowerdeckonly)

InstallingtheCEPulleyGuardand

Belt-CoverBracket

For122cmMowerDecks

1.AligntheholesoftheCEpulleyguardtothehole

intheforwarddeectorbracketandtheoutboard

holeintheforwarddeckange(Figure11).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket.

g203671

Figure11

1.Hex-headbolt(3/8x1

inch)

6.Flangenut(1/4inch)

2.Flangenut(3/8inch)7.Deckange(forward)

3.Rearguard(122cm

mowerdeckonly)

8.Carriagebolt(1/4x3/4

inch)

4.Belt-coverbracket

9.Flange-headbolt(1/4x1

inch)

5.Clipnut10.CEpulleyguard

2.AligntheCEbelt-coverbrackettotheholesat

therearsideoftheforwarddeckange(Figure

11).

3.SecuretheCEpulleyguardandthebeltcover

brackettotheforwarddeckangeatthe

outboardholewiththehex-headbolt(1/4x1

inch)andaangenut(1/4inch)asshownin

Figure11.

4.Securethebelt-coverbrackettotheforward

deckangeattheinboardholewiththea

carriagebolt(1/4x3/4inch)andaangenut

(1/4inch)asshowninFigure11.

5.AligntheholeintherearangeoftheCE

belt-coverbracketwiththeholeinthedeck

whereyouremovedthebeltcoverbracketin

step1ofRemovingtheCoverMountingBracket

(page3);refertoFigure11.

6.SecuretherearangeoftheCEbelt-cover

brackettothedeckwithahex-headbolt(3/8x

1inch)andaangenut(3/8inch)asshownin

Figure11.

7.Aligntheclipnutwiththeholeinthetopofthe

CEbelt-coverbracket,andpushtheclipnut

ontothebracket(Figure11).

8.Looselyinstalltherearguardtothemowerdeck

usingahex-headbolt(3/8x1inch)andaange

nut(3/8inch)asshowninFigure11.

Tightenthefastenersafteryouinstalltheblower;

refertoInstallingtheBlower(page11).

Important:Thisstepappliesto122cm

mowerdecksonly.

InstallingtheCEPulleyGuardand

Belt-CoverBracket

For132cmMowerDecks

1.AligntheholesoftheCEpulleyguardtothehole

intheforwarddeectorbracketandtheoutboard

holeintheforwarddeckange(Figure12).

Note:TheCEpulleybracketwrapsaroundthe

outboardedgeofthedeectorbracket.

g203771

Figure12

1.CEpulleyguard4.Flangenut(1/4inch)

2.Flange-headbolt(1/4x1

inch)

5.Clipnut

3.Carriagebolt(1/4x3/4

inch)

6.Belt-coverbracket

2.AligntheCEbelt-coverbrackettotheholesat

therearsideoftheforwarddeckange(Figure

12).

3.SecuretheCEpulleyguardandthebeltcover

brackettotheforwarddeckangeatthe

outboardholewiththehex-headbolt(1/4x1

inch)andaangenut(1/4inch)asshownin

Figure12.

4.Securethebelt-coverbrackettotheforward

deckangeattheinboardholewiththea

carriagebolt(1/4x3/4inch)andaangenut

(1/4inch)asshowninFigure12.

5.Aligntheclipnutwiththeholeinthetopofthe

CEbelt-coverbracket,andpushtheclipnut

ontothebracket(Figure12).

InstallingtheCEUpper

Guards

Partsneededforthisprocedure:

CEshaftguard

CEforwardguard

CEtensionerguard

InstallingtheCEShaftGuard

ForStandardBlowers

1.AligntheCEshaftguardtothe3boltsand3

nutsthatsecuretheupperbearinghousing

(Figure13).

g018858

Figure13

1.Serratednut(5/16inch)5.CEforwardguard

2.CEshaftguard6.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

7.CEtensionerguard

4.Hex-headbolt(1/4x3/4

inch)

2.SecuretheCEshaftguardtotheblowerwith

the3serratednuts(Figure13).

InstallingtheCEShaftGuard

ForHDBlowers

InstalltheCEshaftguardtotheblowerassembly

using2nutsand2washers(Figure14).

g203156

Figure14

1.Nut

3.CEshaftguard(HD)

2.Washer4.Bolt

InstallingtheCEUpperGuards

1.AligntheCEforwardguardtotheupperblower

housing(Figure13).

2.SecuretheCEforwardguardtotheupper

blowerhousingwithahex-headbolt(1/4x3/4

inch)andalocknut(1/4inch)asshowninFigure

13.

3.AligntheCEtensionerguardtotheupperblower

housing(Figure13).

4.SecuretheCEtensionerguardtotheupper

blowerhousingwith2hex-headbolt(1/4x3/4

inch)and2locknuts(1/4inch)asshownin

Figure13.

InstallingtheCELower

Guard

Partsneededforthisprocedure:

CElowerguard

Hex-headbolt(1/4x3/4inch)

Washer(1/4x5/8)

Locknut(1/4inch)

RemovingtheBlower

Ifinstalledremovetheblowerassemblyfromthe

mowerdeckasfollows:

1.Pullthespringloadedidlerpulleyawayfromthe

xedspringpost,andremovethebeltfromthe

idlerpulley(Figure15).

g203195

Figure15

1.Latchpin(lockingposition)6.Belt(alignedtotheidler

pulley)

2.Chutebracket

7.Idlerspringpost

3.Blowerassembly

8.Spring

4.Springhookends

9.Fixedspringpost

5.Idlerpivotbracket

2.Movetheidlerpivotbrackettowardthexed

springpost.removethehookofthespringfrom

theidlerspringpost(Figure15).

3.Routethebeltbeneaththeidlerpulley(Figure

16).

g018367

Figure16

1.Drivepulley

5.Blower(housing

repositionedforillustrative

purposes)

2.Blowerbelt

6.Blowerinposition(housing

portionremovedfor

illustrativepurposes)

3.Blowerpulley7.Mowerdeck

4.Idler/tensionpulley

4.Removethebeltfromdrivepulley(Figure16).

5.Movetheblowerlatchpintotheopenposition

andswingthebloweroutward(Figure15).

6.Removetheblowerandbeltfromthemower

deck.

DrillingtheMountingHolesforthe

CELowerGuard

1.AlignthelowerCElowerguardtothe

blower-chutebracketasshowninFigure17.

g018859

Figure17

1.Hole1

7.Hex-headbolt(1/4x3/4

inch)

2.Hole2

8.Locknut(1/4inch)

3.Hole39.Rivettails

4.Hole410.Blower-chutebracket

5.CElowerguard11.Drillbit7mm(1/4inch)

6.Washer

2.Alignhole2andhole4ofthelowerCElower

guardtotherivettailsprotrudingthroughthe

blower-chutebracket(Figure17).

Note:EnsurethattheangeoftheCElower

guard(theangewiththeholes)isatagainst

theblower-chutebracket.

3.Marktheoutlineofhole1andhole3oftheCE

lowerguardontheblower-chutebracket,and

removetheCEguard(Figure17).

4.Locatethemarksontheblower-chutebracket,

andcenter-punchthelocations.

5.Drill7mm(1/4inch)holesintheblower-chute

bracketatthe2center-punchmarks(Figure17).

InstallingtheCELowerGuard

Note:InstalltheCElowerguardwiththeblower

assemblyremovedfromthemowerdeck;referto

theE-ZVac™BlowerandDriveKitInstallation

Instructions.

1.AligntheCElowerguardtotheblower-chute

bracket(Figure17).

2.Alignhole2andhole4oftheCElower

guardtotherivettailsprotrudingthroughthe

blower-chutebracket(Figure17).

3.SecuretheCElowerguardtotheblowerwith2

hex-headbolts(1/4x3/4inch),2washers,and

2locknuts(1/4inch)throughhole1andhole4

oftheCEguard(Figure17).

InstallingtheBlower

Ifyouremovedtheblower,installtheblowerassembly

tothemowerdeckasfollows:

Note:Refertothe48inor52inE-ZVac™TwinSoft

BaggerOwner’sManual.

1.Aligntheblowerbeltaroundthepulleyofthe

blower(Figure16).

2.Alignthepivotpinontheblowerwiththepivot

pinholeinthedeckandlowerthebloweronto

deck.

3.Opentheblowerlatchpin,closetheblowerto

thedeck,andsecurethelatchpintothechute

bracket(Figure15).

Note:Ensurethatthelatchpinextendsthrough

theholeinchutebracketandtheCEpulley

guard.

4.Temporarilyroutethebeltbeneaththeidler

pulley(Figure16).

5.Routethebeltaroundthedrivepulley(Figure

16).

6.Movetheidler/tensionpulleytowardthexed

springpost,andinstallthespringbyaligningthe

springhookontotheidlerspringpost(Figure

15).

7.Pullthespringloadedidler/tensionpulleyaway

fromthexedspringpost,androutethebelt

aroundtheidlerpulley(Figure16).

InstallingtheCEBeltCover

Partsneededforthisprocedure:

Hex-headbolt(1/4x3/4inch)

Washer(5/16x3/4inch)

Washer(1/4x1/2inch)

1Retainer

InstallingtheCEBeltCoverBolt

1.Assemblethewasher(5/16x3/4inch)tothe

hex-headbolt(1/4x3/4inch)asshowninFigure

18.

g203194

Figure18

122cmMowerDeckShown

1.Hex-headbolt(1/4x3/4

inch)

5.Retainer

2.Washer(5/16x3/4inch)

6.Deckbracketnotch

3.Beltcover

7.CEbelt-coverbracket

4.Washer(1/4x1/2inch)8.Clipnut

2.Inserttheboltandwasherthroughtheholein

thetopofthebeltcoverfromtheOEMblower

anddrivekit(Figure18).

3.Fromthebottomofthebeltcover,assemblethe

washer(1/4x1/2inch)andretaineroverthe

hex-headboltthreads(Figure18).

Ensurethattheboltheadandwasherare

positionedushwiththeuppersurfaceofthe

beltcoverandthewasherandretainerareush

withthebottomsurfaceofthecover.

InstallingtheBeltCover

1.Unlatchtheblowerandpullitoutpartially.

2.Alignthebeltcoverwithnotchesinthedeck

anges(Figure18).

3.Alignthehex-headboltinthecoverwiththeclip

nutonthebelt-coverbracket.

4.Securethebeltcovertothecoverbracketwith

thehex-headbolt(Figure18).

5.Opentheblowerlatchpin,closetheblowerto

thedeck,andsecurethelatchpintothechute

bracket.

InstallingtheThrottlePlate

andAdjustingtheEngine

Speed

Partsneededforthisprocedure:

Carriagebolt(#10x5/8inch)

Locknut(#10)

1Throttleplate

Procedure

1.Removethe2screwssecuringthecontrol

panel,andliftthecontrolpanelfromtheconsole

(Figure19).

g358604

Figure19

1.Screws2.Controlpanel

2.Removethe2boltsand2nutssecuringthe

throttlelevertothecontrolpanel(Figure20).

Discardthe2boltsand2nuts.

g358605

Figure20

1.Bolt2.Nut

3.Looselysecurethenewthrottleplateandthrottle

levertothecontrolpanelusingthe2carriage

bolts(#10x5/8inch)and2locknuts(#10)as

showninFigure21.

g358603

Figure21

1.Carriagebolt(#10x5/8

inch)

3.Throttleplate

2.Locknut(#10)

4.Locateyourmowerandbaggercombinationon

theDeclarationofConformity.

5.Settheenginespeed(rpm)listedinthe

correspondingcolumnintheDeclarationof

Conformitybydoingthefollowing:

A.Movethethrottleplateforwardorrearward,

andmovethethrottleleveruntilitreaches

thecorrectenginespeed(rpm).

B.Tightenthe2carriagebolts(#10x5/8inch)

and2locknuts(#10).

6.Securethecontrolpaneltotheconsoleusing

thepreviouslyremoved2screws(Figure19).

Notes:

Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

Brand: Toro

Model: CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower

Type: Installation guide

This manual is also suitable for

CE Kit, 132cm E-Z Vac Bagger for Titan HD Riding Mower

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Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

This manual is also suitable for

Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

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