Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Toro
Brand
Toro
Model
CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Type
Installation guide

This manual is also suitable for

FormNo.3447-545RevA
CEKit
122cmor132cmE-ZVac
™
BaggerforTitan
®
HDRidingMower
ModelNo.126-9360
ModelNo.126-9361
InstallationInstructions
TocreateaCEbagger,installthiskitontheBlowerandDriveKit(ToroModel78483,78486,78433,or78436
for122cmmowerdecksorToroModel78484,78487,78434,or78437for132cmmowerdecks),andwiththe
E-ZVac™TwinBaggerKit(ToroModel78481or78431).
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removethedischargechute.
3
Nopartsrequired
–
Removethebeltcoverandbracket.
Left,rearsupportrod
1
Right,rearsupportrod1
4
Whiznut(3/8inch)
4
Installtherearsupportrods(Bagger
Model78481only).
5
Nopartsrequired
–
Removetheblowerkitparts(ifinstalled).
CEpulleyguard
1
CEbelt-coverbracket
1
Hex-headbolt(1/4x1inch)
1
Carriagebolt(1/4x3/4inch)
1
Flangenut(1/4inch)
2
Hex-headbolt(3/8x1inch)
2
Flangenut(3/8inch)
2
Clipnut
1
6
Rearguard(122cmmowerdeckonly)
1
InstalltheCEdeckbracket.
CEshaftguard
1
CEforwardguard
1
7
CEtensionerguard
1
InstalltheupperCEguards.
CElowerguard
1
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
8
Locknut(1/4inch)
2
InstallthelowerCEGuard.
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1
9
Retainer1
InstalltheCEbeltcover.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3447-545*
ProcedureDescription
Qty.
Use
Carriagebolt(#10x5/8inch)
2
Locknut(#10)
2
10
Throttleplate1
Installthethrottleplateandadjustthe
enginespeed.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Thoroughlycleanthemowerdeck.
Note:Removeallthedebristoensurethatthe
kitwilltproperly.
5.Repairallbentordamagedareasandreplace
anymissingparts.
6.Lowerthemowerdecktothelowestheight-of-cut
position;refertothemowerOperator’sManual.
2
RemovetheDischarge
Chute
NoPartsRequired
Procedure
1.Removethelocknut,bolt,spacer,andspring
thatsecuretheside-dischargechutetothe
mowerdeck(Figure1).
g015594
Figure1
1.Bolt
5.Springinstalled
2.Spacer6.Side-dischargechute
3.Locknut
7.J-hookendofspring
4.Spring
2.Removethesidedischargechutefromthe
mowerdeck(Figure1).
Note:Retainthechuteandhardwarefor
installationwhenoperatingthemowerwiththe
bloweraccessoryremoved.
2
3
RemovingtheBeltCover
andBrackets
NoPartsRequired
RemovingtheBeltCover
Ifinstalled,removethebeltcoverasfollows:
1.Rotatetheboltthatsecuresthebeltcovertothe
deckcounterclockwisetoloosenit(Figure2).
g203155
Figure2
1.Bolt(retainedtothebelt
cover)
4.Flangenut(3/8inch)
2.Beltcover
5.Carriagebolt(3/8x7/8
inch)
3.Cover-mountingbracket
2.Removethebeltcoverandboltfromthe
mountingbracket(Figure2).
Note:Retainthebeltcoverandboltforinstallation
whenoperatingthemowerwiththebloweraccessory
removed.
RemovingtheCoverMounting
Bracket
1.Removethe2boltsand2angenutsthat
securethecovermountingbrackettothedeck
(Figure2).
2.Removethebracket.
Note:Retainthecovermountingbracket,bolts,
andangenutforinstallationwhenoperating
themowerwiththebloweraccessoryremoved.
RemovingtheExistingLower
SupportRod
Removethecarriageboltandnutfromtheexisting
lowersupportrodandremoveit(Figure3).
Note:Retainthecarriageboltandnut.
g203724
Figure3
1.Existinglowersupportrod
3.Carriagebolt
2.Nut
InstallingtheNewLowerSupport
Rod
Installthenewlowersupportrodusingthepreviously
removedcarriageboltandnut(Figure4).
g203723
Figure4
1.Existinglowersupportrod
3.Carriagebolt
2.Nut
3
4
InstallingtheRearSupport
Rods
BaggerModel78481Only
Partsneededforthisprocedure:
1
Left,rearsupportrod
1Right,rearsupportrod
4
Whiznut(3/8inch)
Procedure
1.Removetheexistingrearsupportrodsfromthe
hydrostat(Figure5).
g203737
Figure5
LeftSideShown
1.Existingrearsupportrod2.Hydrostat
2.Installthenewleftandrightrearsupportrods
using2whiznuts(3/8inch)oneachside(Figure
6).
g203736
Figure6
LeftSideShown
1.Newrearsupportrod
2.Whiznut(3/8inch)
4
5
RemovingtheBlowerKit
Parts
IfInstalled
NoPartsRequired
RemovingtheBeltCoverforthe
Blower
Iftheblowerkitisinstalledonthemachine,remove
thebeltcoverinstalledfromthebloweranddrivekit
asfollows:
1.Removethethumbscrewthatsecuresthebelt
cover(Figure7).
g038117
Figure7
1.Thumbscrew2.Beltcover
2.Movethecoveroutwarduntiltheedgeofthe
coverclearsthehooksinthedeckanges
(Figure7).
3.Removethecoverfromthedeck.
Note:Discardthethumbscrew.
RemovingtheBeltCoverBracket
Iftheblowerkitisinstalledonthemachine,remove
thebeltcoverbracketinstalledfromtheblowerand
drivekitasfollows:
1.Removethe2carriagebolts(1/4x3/4inch)and
2locknuts(1/4inch)thatsecuresthebelt-cover
brackettotheforwardangeofthemowerdeck
(Figure8).
g022380
Figure8
1.Carriagebolt(1/4x3/4
inch)
3.Locknut(1/4inch)
2.Belt-coverbracket
2.Removethebelt-coverbracketfromthemower
deck(Figure8).
Note:Discardthebelt-coverbracket.
5
RemovingtheShaftCoverand
Hardware
ForStandardBlowers
1.Removethe3serratednutsthatsecurethe
shaftcovertotheblowerassembly(Figure9).
Note:Donotloosentheboltsandnutsthat
securetheupper-bearinghousingthatare
beneaththeshaftcover.
g018861
Figure9
Blowershaftcoverandhardwareremoval
1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4
inch)
2.Shaftcover5.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
2.Removeanddiscardtheshaftcover(Figure9).
3.Removethe3hex-headbolts(1/4x3/4inch)
and3locknuts(1/4inch)fromtheblower
housingasshowninFigure9.
RemovingtheShaftCoverand
Hardware
ForHDBlowers
1.Removethe2nutsand2washersthatsecure
theshaftcovertotheblowerassembly(Figure
10).
g203344
Figure10
122cmMowerDeckShown
1.Nut
3.Shaftcover
2.Washer4.Bolt
2.Removeanddiscardtheshaftcover(Figure10).
6
6
InstallingtheCEPulley
GuardandBelt-Cover
Bracket
Partsneededforthisprocedure:
1
CEpulleyguard
1
CEbelt-coverbracket
1
Hex-headbolt(1/4x1inch)
1
Carriagebolt(1/4x3/4inch)
2
Flangenut(1/4inch)
2
Hex-headbolt(3/8x1inch)
2
Flangenut(3/8inch)
1
Clipnut
1
Rearguard(122cmmowerdeckonly)
InstallingtheCEPulleyGuardand
Belt-CoverBracket
For122cmMowerDecks
1.AligntheholesoftheCEpulleyguardtothehole
intheforwarddeectorbracketandtheoutboard
holeintheforwarddeckange(Figure11).
Note:TheCEpulleybracketwrapsaroundthe
outboardedgeofthedeectorbracket.
g203671
Figure11
1.Hex-headbolt(3/8x1
inch)
6.Flangenut(1/4inch)
2.Flangenut(3/8inch)7.Deckange(forward)
3.Rearguard(122cm
mowerdeckonly)
8.Carriagebolt(1/4x3/4
inch)
4.Belt-coverbracket
9.Flange-headbolt(1/4x1
inch)
5.Clipnut10.CEpulleyguard
2.AligntheCEbelt-coverbrackettotheholesat
therearsideoftheforwarddeckange(Figure
11).
3.SecuretheCEpulleyguardandthebeltcover
brackettotheforwarddeckangeatthe
outboardholewiththehex-headbolt(1/4x1
inch)andaangenut(1/4inch)asshownin
Figure11.
4.Securethebelt-coverbrackettotheforward
deckangeattheinboardholewiththea
carriagebolt(1/4x3/4inch)andaangenut
(1/4inch)asshowninFigure11.
5.AligntheholeintherearangeoftheCE
belt-coverbracketwiththeholeinthedeck
whereyouremovedthebeltcoverbracketin
step1ofRemovingtheCoverMountingBracket
(page3);refertoFigure11.
7
6.SecuretherearangeoftheCEbelt-cover
brackettothedeckwithahex-headbolt(3/8x
1inch)andaangenut(3/8inch)asshownin
Figure11.
7.Aligntheclipnutwiththeholeinthetopofthe
CEbelt-coverbracket,andpushtheclipnut
ontothebracket(Figure11).
8.Looselyinstalltherearguardtothemowerdeck
usingahex-headbolt(3/8x1inch)andaange
nut(3/8inch)asshowninFigure11.
Tightenthefastenersafteryouinstalltheblower;
refertoInstallingtheBlower(page11).
Important:Thisstepappliesto122cm
mowerdecksonly.
InstallingtheCEPulleyGuardand
Belt-CoverBracket
For132cmMowerDecks
1.AligntheholesoftheCEpulleyguardtothehole
intheforwarddeectorbracketandtheoutboard
holeintheforwarddeckange(Figure12).
Note:TheCEpulleybracketwrapsaroundthe
outboardedgeofthedeectorbracket.
g203771
Figure12
1.CEpulleyguard4.Flangenut(1/4inch)
2.Flange-headbolt(1/4x1
inch)
5.Clipnut
3.Carriagebolt(1/4x3/4
inch)
6.Belt-coverbracket
2.AligntheCEbelt-coverbrackettotheholesat
therearsideoftheforwarddeckange(Figure
12).
3.SecuretheCEpulleyguardandthebeltcover
brackettotheforwarddeckangeatthe
outboardholewiththehex-headbolt(1/4x1
inch)andaangenut(1/4inch)asshownin
Figure12.
4.Securethebelt-coverbrackettotheforward
deckangeattheinboardholewiththea
carriagebolt(1/4x3/4inch)andaangenut
(1/4inch)asshowninFigure12.
5.Aligntheclipnutwiththeholeinthetopofthe
CEbelt-coverbracket,andpushtheclipnut
ontothebracket(Figure12).
8
7
InstallingtheCEUpper
Guards
Partsneededforthisprocedure:
1
CEshaftguard
1
CEforwardguard
1
CEtensionerguard
InstallingtheCEShaftGuard
ForStandardBlowers
1.AligntheCEshaftguardtothe3boltsand3
nutsthatsecuretheupperbearinghousing
(Figure13).
g018858
Figure13
1.Serratednut(5/16inch)5.CEforwardguard
2.CEshaftguard6.Locknut(1/4inch)
3.Boltandnut(upper
bearinghousing)
7.CEtensionerguard
4.Hex-headbolt(1/4x3/4
inch)
2.SecuretheCEshaftguardtotheblowerwith
the3serratednuts(Figure13).
InstallingtheCEShaftGuard
ForHDBlowers
InstalltheCEshaftguardtotheblowerassembly
using2nutsand2washers(Figure14).
g203156
Figure14
1.Nut
3.CEshaftguard(HD)
2.Washer4.Bolt
InstallingtheCEUpperGuards
1.AligntheCEforwardguardtotheupperblower
housing(Figure13).
2.SecuretheCEforwardguardtotheupper
blowerhousingwithahex-headbolt(1/4x3/4
inch)andalocknut(1/4inch)asshowninFigure
13.
3.AligntheCEtensionerguardtotheupperblower
housing(Figure13).
4.SecuretheCEtensionerguardtotheupper
blowerhousingwith2hex-headbolt(1/4x3/4
inch)and2locknuts(1/4inch)asshownin
Figure13.
9
8
InstallingtheCELower
Guard
Partsneededforthisprocedure:
1
CElowerguard
2
Hex-headbolt(1/4x3/4inch)
2
Washer(1/4x5/8)
2
Locknut(1/4inch)
RemovingtheBlower
Ifinstalledremovetheblowerassemblyfromthe
mowerdeckasfollows:
1.Pullthespringloadedidlerpulleyawayfromthe
xedspringpost,andremovethebeltfromthe
idlerpulley(Figure15).
g203195
Figure15
1.Latchpin(lockingposition)6.Belt(alignedtotheidler
pulley)
2.Chutebracket
7.Idlerspringpost
3.Blowerassembly
8.Spring
4.Springhookends
9.Fixedspringpost
5.Idlerpivotbracket
2.Movetheidlerpivotbrackettowardthexed
springpost.removethehookofthespringfrom
theidlerspringpost(Figure15).
3.Routethebeltbeneaththeidlerpulley(Figure
16).
g018367
Figure16
1.Drivepulley
5.Blower(housing
repositionedforillustrative
purposes)
2.Blowerbelt
6.Blowerinposition(housing
portionremovedfor
illustrativepurposes)
3.Blowerpulley7.Mowerdeck
4.Idler/tensionpulley
4.Removethebeltfromdrivepulley(Figure16).
5.Movetheblowerlatchpintotheopenposition
andswingthebloweroutward(Figure15).
6.Removetheblowerandbeltfromthemower
deck.
10
DrillingtheMountingHolesforthe
CELowerGuard
1.AlignthelowerCElowerguardtothe
blower-chutebracketasshowninFigure17.
g018859
Figure17
1.Hole1
7.Hex-headbolt(1/4x3/4
inch)
2.Hole2
8.Locknut(1/4inch)
3.Hole39.Rivettails
4.Hole410.Blower-chutebracket
5.CElowerguard11.Drillbit7mm(1/4inch)
6.Washer
2.Alignhole2andhole4ofthelowerCElower
guardtotherivettailsprotrudingthroughthe
blower-chutebracket(Figure17).
Note:EnsurethattheangeoftheCElower
guard(theangewiththeholes)isatagainst
theblower-chutebracket.
3.Marktheoutlineofhole1andhole3oftheCE
lowerguardontheblower-chutebracket,and
removetheCEguard(Figure17).
4.Locatethemarksontheblower-chutebracket,
andcenter-punchthelocations.
5.Drill7mm(1/4inch)holesintheblower-chute
bracketatthe2center-punchmarks(Figure17).
InstallingtheCELowerGuard
Note:InstalltheCElowerguardwiththeblower
assemblyremovedfromthemowerdeck;referto
theE-ZVac™BlowerandDriveKitInstallation
Instructions.
1.AligntheCElowerguardtotheblower-chute
bracket(Figure17).
2.Alignhole2andhole4oftheCElower
guardtotherivettailsprotrudingthroughthe
blower-chutebracket(Figure17).
3.SecuretheCElowerguardtotheblowerwith2
hex-headbolts(1/4x3/4inch),2washers,and
2locknuts(1/4inch)throughhole1andhole4
oftheCEguard(Figure17).
InstallingtheBlower
Ifyouremovedtheblower,installtheblowerassembly
tothemowerdeckasfollows:
Note:Refertothe48inor52inE-ZVac™TwinSoft
BaggerOwner’sManual.
1.Aligntheblowerbeltaroundthepulleyofthe
blower(Figure16).
2.Alignthepivotpinontheblowerwiththepivot
pinholeinthedeckandlowerthebloweronto
deck.
3.Opentheblowerlatchpin,closetheblowerto
thedeck,andsecurethelatchpintothechute
bracket(Figure15).
Note:Ensurethatthelatchpinextendsthrough
theholeinchutebracketandtheCEpulley
guard.
4.Temporarilyroutethebeltbeneaththeidler
pulley(Figure16).
5.Routethebeltaroundthedrivepulley(Figure
16).
6.Movetheidler/tensionpulleytowardthexed
springpost,andinstallthespringbyaligningthe
springhookontotheidlerspringpost(Figure
15).
7.Pullthespringloadedidler/tensionpulleyaway
fromthexedspringpost,androutethebelt
aroundtheidlerpulley(Figure16).
11
9
InstallingtheCEBeltCover
Partsneededforthisprocedure:
1
Hex-headbolt(1/4x3/4inch)
1
Washer(5/16x3/4inch)
1
Washer(1/4x1/2inch)
1Retainer
InstallingtheCEBeltCoverBolt
1.Assemblethewasher(5/16x3/4inch)tothe
hex-headbolt(1/4x3/4inch)asshowninFigure
18.
g203194
Figure18
122cmMowerDeckShown
1.Hex-headbolt(1/4x3/4
inch)
5.Retainer
2.Washer(5/16x3/4inch)
6.Deckbracketnotch
3.Beltcover
7.CEbelt-coverbracket
4.Washer(1/4x1/2inch)8.Clipnut
2.Inserttheboltandwasherthroughtheholein
thetopofthebeltcoverfromtheOEMblower
anddrivekit(Figure18).
3.Fromthebottomofthebeltcover,assemblethe
washer(1/4x1/2inch)andretaineroverthe
hex-headboltthreads(Figure18).
Ensurethattheboltheadandwasherare
positionedushwiththeuppersurfaceofthe
beltcoverandthewasherandretainerareush
withthebottomsurfaceofthecover.
InstallingtheBeltCover
1.Unlatchtheblowerandpullitoutpartially.
2.Alignthebeltcoverwithnotchesinthedeck
anges(Figure18).
3.Alignthehex-headboltinthecoverwiththeclip
nutonthebelt-coverbracket.
4.Securethebeltcovertothecoverbracketwith
thehex-headbolt(Figure18).
5.Opentheblowerlatchpin,closetheblowerto
thedeck,andsecurethelatchpintothechute
bracket.
12
10
InstallingtheThrottlePlate
andAdjustingtheEngine
Speed
Partsneededforthisprocedure:
2
Carriagebolt(#10x5/8inch)
2
Locknut(#10)
1Throttleplate
Procedure
1.Removethe2screwssecuringthecontrol
panel,andliftthecontrolpanelfromtheconsole
(Figure19).
g358604
Figure19
1.Screws2.Controlpanel
2.Removethe2boltsand2nutssecuringthe
throttlelevertothecontrolpanel(Figure20).
Discardthe2boltsand2nuts.
g358605
Figure20
1.Bolt2.Nut
13
3.Looselysecurethenewthrottleplateandthrottle
levertothecontrolpanelusingthe2carriage
bolts(#10x5/8inch)and2locknuts(#10)as
showninFigure21.
g358603
Figure21
1.Carriagebolt(#10x5/8
inch)
3.Throttleplate
2.Locknut(#10)
4.Locateyourmowerandbaggercombinationon
theDeclarationofConformity.
5.Settheenginespeed(rpm)listedinthe
correspondingcolumnintheDeclarationof
Conformitybydoingthefollowing:
A.Movethethrottleplateforwardorrearward,
andmovethethrottleleveruntilitreaches
thecorrectenginespeed(rpm).
B.Tightenthe2carriagebolts(#10x5/8inch)
and2locknuts(#10).
6.Securethecontrolpaneltotheconsoleusing
thepreviouslyremoved2screws(Figure19).
14
Notes:
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16

Toro CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower Installation guide

CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Toro
Brand
Toro
Model
CE Kit, 122cm E-Z Vac Bagger for Titan HD Riding Mower
Type
Installation guide
This manual is also suitable for
Download PDF
report

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI

Related papers

Other documents