Chicago Electric 09662 Assembly And Operating Instructions Manual

Brand: Chicago Electric

Model: 09662

Category: Grass trimmers

Type: Assembly And Operating Instructions Manual

18 VOLT CORDLESS

GRASS TRIMMER

Model 09662

ASSEMBLY and OPERATING

INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www.harborfreight.com

For technical questions and replacement parts, please call 1-800-444-3353

2003 by Harbor Freight Tools

manual or any artwork contained herein may be reproduced in any shape or

form without the express written consent of Harbor Freight Tools .

Page 2SKU 09662 For technical questions, please call 1-800-444-3353.

Specifications

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instructions,

operating and maintenance procedures, parts list and diagram. Keep your invoice with this

manual. Write the invoice number on the inside of the front cover. Keep the manual and

invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using tool, basic safety precautions should always be followed to

reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp or wet

locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically

powered tools in the presence of flammable gases or liquids.

3. Keep children away. Children must never be allowed in the work area. Do not let

them handle machines, tools, or extension cords.

4. Store idle equipment. When not in use, tools must be stored in a dry location to

inhibit rust. Always lock up tools and keep out of reach of children.

5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do

the work of a larger industrial tool. There are certain applications for which this tool

was designed. It will do the job better and more safely at the rate for which it was

intended. Do not modify this tool and do not use this tool for a purpose for which it was

not intended.

6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in mov-

ing parts. Protective, electrically nonconductive clothes and footwear with toes

enclosed are recommended when working. Wear restrictive hair covering to contain

long hair.

7. Use eye and ear protection. Always wear ANSI approved impact safety goggles. We

recommend wearing a full face shield while trimming.

8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or

across running machines.

Power 120 V, 60 Hz, 0.4 Amps

Battery 18 Volt, 1700 mAh (11-12 Hr. charge time)

Running Time Approximately 30 to 40 minutes, fully charged

Overall Height 35 Inches

Weight 6.5 Lbs.

Features: Bump Head and Reel Feed, Automatic Line Feed,

Safety Trigger, 20 Foot Line Capacity

REV 05/05

Page 3SKU 09662 For technical questions, please call 1-800-444-3353.

9. Maintain tools with care. Keep tools clean for better and safer performance. Follow

instructions for lubricating and changing accessories. Inspect tool cords periodically

and, if damaged, have them repaired by an authorized technician. The handle must be

kept clean, dry, and free from oil and grease at all times.

10. Disconnect power. Unplug charger when not in use.

11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches

are removed from the tool or machine work surface before plugging it in.

12. Avoid unintentional starting. Be sure the trigger is not depressed when not in use

and before attaching a battery. Do not carry any tool with your finger on the trigger,

whether a battery is attached or not.

13. Stay alert. Watch what you are doing, use common sense. Do not operate any tool

when you are tired.

14. Check for damaged parts. Before using any tool, any part that appears damaged

should be carefully checked to determine that it will operate properly and perform its

intended function. Check for alignment and binding of moving parts; any broken parts

or mounting fixtures; and any other condition that may affect proper operation. Any part

that is damaged should be properly repaired or replaced by a qualified technician. Do

not use the tool if any switch does not turn On and Off properly.

15. Guard against electric shock. Prevent body contact with grounded surfaces such as

pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories. When servicing, use only identical replace-

ment parts. Use of any other parts will void the warranty. Only use accessories

intended for use with this tool. Approved accessories are available from Harbor Freight

Tools.

17. Do not operate tool if under the influence of alcohol or drugs. Read warning

labels if taking prescription medicine to determine if your judgement or reflexes are

impaired while taking drugs. If there is any doubt, do not operate the Trimmer.

18. Use proper size and type extension cord. If an extension cord is required, it must be

of the proper size and type to supply the correct current to the charger without heating

up. Otherwise, the extension cord could melt and catch fire, or cause electrical damage

to the tool. This tool requires use of an extension cord of 0 to 10 amps capability (up to

50 feet), with wire size rated at 18 AWG. Longer extension cords require larger size

wire. If you are using the tool outdoors, use an extension cord rated for outdoor use

(signified by “WA” on the jacket).

19. Maintenance. For your safety, maintenance should be performed regularly by a quali-

fied technician.

20. Operation of equipment in close proximity to a heart pacemaker could cause

interference to or failure of the pacemaker.

Warning: The warnings, cautions, and instructions discussed in this instruction manual

cannot cover all possible conditions and situations that may occur. It must be under-

stood by the operator that common sense and caution are factors which cannot be

built into this product, but must be supplied by the operator.

Page 4SKU 09662 For technical questions, please call 1-800-444-3353.

Safety Guard (#30)

Side Handle (#14,15).

Handle

FIGURE 1

Battery (#27)

Trigger Safety (#20)

Trigger (#23)

Unpacking

When unpacking, check to make sure that the item is intact and undamaged. If any parts are

missing or broken, please call Harbor Freight Tools at the number on the cover of this manual

as soon as possible.

Warning! This Trimmer is not a brush cutter. Do not alter or adapt the cutting head to

use blades, cutting chains or any other cutting device other than .055” line.

Trimmer Warnings

1. Do not use the unit in the rain or with wet hands.

2. Only use with 0.055” diameter trim (single) line.

3. The area to be trimmed must be cleared of any obstacles (i.e. rocks, nails, broken glass,

wire, string etc.) that may become entangled or thrown from the spinning cutting string.

4. Clear the area of pets, children, and bystanders before operation. If someone approaches

within 15 feet, turn off the Trimmer immediately.

5. Do not attach the battery until ready for operation. Remove the battery immediately after

operation so that children don’t inadvertently start the unit.

6. Only use the charging unit that came with your Trimmer. Use of another charger may

cause the battery to explode, causing severe injury. Do not use your charger to charge

any other battery. Do not expose the charger to moisture.

7. The charger can only be used in temperatures ranging between 50 and 100° F. Situate

the charger where the cord will not be stepped on.

8. Do not take apart the battery. The battery must be disposed of in a safe manner in accor-

dance to your local waste authority guidelines.

9. Do not lift the charger by the cord.

Operational Warnings

10. Wear boots, gloves, and heavy long

pants during operation.

11. The Safety Guard (#30) must always

be in place during operation.

12. Do not operate the Trimmer unless the

line on the Line Spool (#4) is extended (approxi-

mately 6”).

13. Always operate the Trimmer with both hands. One

hand on the Handle and one hand on the Side

Handle (#14,15).

14. Keep your hands, face, and feet a comfortable dis-

tance from the moving line. Do not try to touch the

cutting line during operation.

15. When cutting is delayed, or when walking from one

cutting location to another, always stop the Trim-

mer.

16. If the line becomes entangled with an object, or you come in contact with an object,

immediately stop the Trimmer.

Page 5SKU 09662 For technical questions, please call 1-800-444-3353.

Assembly

Warning! Be careful of the sharp line Cutter (#32) during assembly and maintenance.

1. Fit the Safety Guard (#30) onto the shaft until it snaps into place. Tighten it in place with

the Screw D (#33). See FIG-

URE 2.

2. To adjust the Side Handle (#13,

14) into a comfortable position

for you, loosen the Square

Deck Bolt (#13) and turn the

handle to the appropriate posi-

tion. Tighten the Square Deck

Bolt (#13).

3. Your Trimmer comes with a full

reel of cutting line. To add a new

reel of cutting line; remove the

battery first and then remove the

Spool Cover (#1) by pressing

in on the tabs on both sides of it

and turning it counterclockwise.

When the cover is removed the

Spring (#5) will come out. Re-

move the empty Line Spool (#4)

and replace it with a new one

(Line Spools are available at

Harbor Freight Tools). Insert the

Line on the end of the new spool

through the outlet on the Line

Spool Housing (#6). Push the

Bumper (#2) to release just

over 6” on line. The extra line

will be removed during opera-

tion, with the Cutter (#32).

Replace the Spring (#5) and

screw on the Spool Cover (#1)

clockwise.

4. Next, align the tongue on the

Battery (#27) with the hole in

the battery housing and insert it

until it snaps, locked into place.

To remove the Battery (#27),

put your thumb and forefinger on

the tabs on each side of the

Battery (#27), and squeeze the

tabs while pulling out the Bat-

tery (#27). See FIGURE 3.

FIGURE 2

Safety Guard (#30)

Screw D (#33)

Battery (#27)

FIGURE 3

Ta b

Spool Cover (#1)

Bumper (#2)

FIGURE 4

Bumper (#2)

Cutter (#32)

Page 6SKU 09662 For technical questions, please call 1-800-444-3353.

Operation

Battery Charging

1. Remove the Battery (#27) from the Trimmer. See number 3 on page 5.

2. Locate the charger in a dry area where the temperature is no less than 50 degrees and

no more than 104 degrees Fahrenheit.

3. Insert the Battery (#27) into the Charging Base (#35). Plug the Adapter (#36) into the

Charging Base (#35). Plug the Adapter (#36) into a 120V wall outlet. Allow it to

charge for 11-12 hours.

4. After charging the battery, unplug the charger from the wall outlet. Remove the Battery

(#27) from the Charger Base (#35).

5. Replace the Battery (#27) into the Trimmer.

Trimmer Use

Warning!! The Safety Guard (#30) must always be in place during operation. Do not operate

the unit without the cutting line installed and extended. Wear long pants, boots, and ANSI

approved eye and ear protection.

Warning!! During operation, if you strike a foreign object, or become entangled in foreign

matter, immediately shut down the unit. Do not operate the unit again until you repair any

damage. Do not attempt to repair any entanglements with the unit on or the battery pack

attached. Do not put your finger near the Trigger (#23) until you are ready to operate.

1. Carry the unit at waist level with your arm slightly bent, holding the handle housing

near the Trigger (#23). Hold the Side Handle (#14,15) with your other hand.

2. The Bumper (#2) must be parallel to the ground. Do not use this Trimmer sideways as

an edger. See FIGURE 2 on page 5.

3. Press and hold the Trigger Safety (#20) which allows the Trigger (#23) to operate.

4. Depress and hold the Trigger (#23) to start the unit. Release the Trigger Safety (#20).

5. When finished, release the Trigger (#23).

Adjusting the Trimmer Line Length (Only use .055” diameter single line)

1. Your Trimmer has a bump head mechanism, allowing you to release trimming line

without stopping the unit. If the line is cut off or becomes frayed or worn, you can

release more by gently tapping the Bumper (#2) on the ground while the Trimmer is

operating. Each tap on the ground will release approximately 1 inch of line.

2. Make sure you keep the line fully extended (to the edge of the Safety Guard (#30)

because the bump mechanism will not work properly when the line is too short.

Note: Always switch to a fresh battery when tool performance begins to diminish. Severe heat is most destructive

to a battery; the more heat generated, the faster the battery loses power. A battery that gets too hot can be permanently

damaged. Never over-discharge a battery by using the tool even after tool performance is decreasing. Never attempt to

discharge a tool’s battery by continuing to pull the tool trigger. When tool performance begins to diminish, stop the

tool, recharge the battery and use the fresh battery for optimal performance.

Ni-Cd

BATTERY MUST BE

RECYCLED OR DISPOSED OF

PROPERLY.

REV 10/03; 11/04

Page 7SKU 09662 For technical questions, please call 1-800-444-3353.

Operation (continued)

Operational Tips

1. Make sure the cutting head is parallel to the ground.

2. Never allow the Bumper (#2) to rest on the ground during operation.

3. Allow the tip of the line to do the cutting. Do not force the unit.

4. Tall grass (above 8”) should be cut from the top to the bottom in small sections.

5. Trim when weeds or grass are dry.

6. If possible, cut from right to left. Due to the direction of the line, efficiency is improved

and the material being cut is thrown away from you.

7. Keep the Trimmer at a consistent height moving it either side to side or in a forward-

backward motion. It works best when cutting shorter lengths of grass or weeds at a

time.

8. Avoid any contact with walls or solid surfaces as they will cut the line.

Maintenance

Remove the Battery before any maintenance is performed.

1. Keep the unit clean and remove any materials or vegetation that is caught between the

cutting attachment and the Safety Guard (#30).

2. Use a mild detergent to clean the housing. Do not use harsh detergents or solvents.

3. Keep air vents clear of dirt or debris.

4. Only use approved replacement line. Replacement line is available at Harbor Freight

Tools.

Page 8SKU 09662 For technical questions, please call 1-800-444-3353.

NOTE: Some parts are listed and shown for illustration purposes only and are not available

individually as replacement parts.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS

MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR

SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI-

FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR

DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD

BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.

THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO

THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR

HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List

Part Description Qty. Part Description Qty.

1 Spool Cover 1 18 Motor Cable 1

2 Bumper 1 19 Switch 1

3 Line Spool Shelf 1 20 Trigger Safety 1

4 Line Spool 1 21 Power Cable 1

5 Spring 1 22 Connect Board 1

6 Line Spool Housing 1 23 Trigger 1

7 Motor 1 24 Button 1

8 Motor Shelf 2 25 Spring 1

9 Nameplate A 1 26 Left Shell 1

10 Right Shell 1 27 Battery 1

11 Screw A 17 28 Nameplate B 1

12 Screw B 4 29 Caution Plate 1

13 Square Deck Bolt 1 30 Safety Guard 1

14 Side Handle 1 31 Screw C 1

15 Side Handle 1 32 Cutter 1

16 Locating Ring 1 33 Screw D 2

17 Clamp Nut 1 34 Ring 1

35 Charging Base 1

36 Adapter 1

REV 11/04

Page 9SKU 09662 For technical questions, please call 1-800-444-3353.

16 17

Assembly Drawing

REV 11/04

Chicago Electric 09662 Assembly And Operating Instructions Manual

Brand: Chicago Electric

Model: 09662

Category: Grass trimmers

Type: Assembly And Operating Instructions Manual

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Chicago Electric 09662 Assembly And Operating Instructions Manual

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