Chicago Electric 95633 Assembly And Operating Instructions Manual

Brand: Chicago Electric

Model: 95633

Category: Power tools

Type: Assembly And Operating Instructions Manual

4.8V Rechargeable

Grease Gun

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353

95633

Due to continuing improvements, actual product may differ slightly from the product described herein.

To prevent serious injury, read and understand all warnings and instructions before use.

SKU 95633

For technical questions please call 1-800-444-3353

Page 2

Specifications

Save This Manual

You will need the manual for the safety warnings and precautions, assembly

instructions, operating and maintenance procedures, parts list and diagram. Keep

your invoice with this manual. Write the invoice number on the inside of the front

cover. Keep the manual and invoice in a safe and dry place for future reference.

Safety Warnings and Precautions

WARNING: When using tool, basic safety precautions should always be followed

to reduce the risk of personal injury and damage to equipment.

Read all instructions before using this tool!

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in

damp or wet locations. Don’t expose to rain. Keep work area well lit. Do not

use electrically powered tools in the presence of flammable gases or liquids.

3. Keep children away. Children must never be allowed in the work area. Do

not let them handle machines, tools, or extension cords.

4. Store idle equipment. When not in use, tools must be stored in a dry

location to inhibit rust. Always lock up tools and keep out of reach of

children.

5. Use the right tool for the job. Do not attempt to force a small tool or

attachment to do the work of a larger industrial tool. There are certain

applications for which this tool was designed. It will do the job better

and more safely at the rate for which it was intended. Do not modify this

tool and do not use this tool for a purpose for which it was not intended.

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SKU 95633

For technical questions please call 1-800-444-3353

Page 3

6. Dress properly. Do not wear loose clothing or jewelry as they can be caught

in moving parts. Protective, electrically non-conductive clothes and nonskid

footwear are recommended when working. Wear restrictive hair covering to

contain long hair.

7. Use eye and ear protection. Always wear ANSI approved impact safety

goggles and full face shield. Wear an ANSI approved dust mask or respirator

when working around metal, wood, and chemical dusts and mists.

8. Do not overreach. Keep proper footing and balance at all times. Do not

reach over or across running machines.

9. Maintain tools with care. Keep tools maintained and clean for better and

safer performance. Follow instructions for lubricating and changing

accessories. Inspect tool cords periodically and, if damaged, have them

repaired by an authorized technician. The handles must be kept clean, dry,

and free from oil and grease at all times.

10. Disconnect power. Unplug Battery Charger when not in use.

11. Remove adjusting keys and wrenches. Check that keys and adjusting

wrenches are removed from the tool or machine work surface before using the tool.

12. Avoid unintentional starting. Be sure the switch is in the Off position when

not in use. Do not carry any tool with your finger on the trigger, whether the

battery is installed or not.

13. Stay alert. Watch what you are doing, use common sense. Do not operate

any tool when you are tired.

14. Check for damaged parts. Before using any tool, any part that appears

damaged should be carefully checked to determine that it will operate properly

and perform its intended function. Check for alignment and binding of moving

parts; any broken parts or mounting fixtures; and any other condition that may

affect proper operation. Any part that is damaged should be properly repaired

or replaced by a qualified technician.

15. Guard against electric shock. Prevent body contact with grounded surfaces

such as pipes, radiators, ranges, and refrigerator enclosures.

16. Replacement parts and accessories. When servicing, use only identical

replacement parts. Use of any other parts will void the warranty. Only use

accessories intended for use with this tool. Approved accessories are

available from Harbor Freight Tools.

17. Do not operate tool if under the influence of alcohol or drugs. Read

warning labels on prescriptions to determine if your judgment or reflexes are

impaired while taking drugs. If there is any doubt, do not operate the tool.

SKU 95633

For technical questions please call 1-800-444-3353

Page 4

Using the Battery Charger

NOTE: Batteries will not reach full charge the first time they are charged.

Allow several cycles (operation followed by recharging) before the Batteries

will become fully charged.

NOTE: Performance of the charger may vary depending on variations in local

line voltage. Extension cord usage may also affect tool performance.

NOTE: During recharging, the Battery will become slightly warm to the touch.

This is normal and not a cause for concern. Do not keep the Battery or

charger in an environment of extreme heat or cold. They will work best at room

temperature.

Battery Temperature Warning:

WARNING: Battery explosion may cause serious personal or property injury

including death. Charge the Battery only within a 50° to 100° F. temperature range.

Lower temperatures may inhibit charging. Higher temperatures increase chance of

battery failure, including explosion.

Battery Charger Safety:

1. Charge the Battery only with the included charger. Use of other chargers may

cause battery failure including explosion. Only charge the battery on a non-

flammable surface, such as concrete.

2. Ensure that the Battery Charger is connected only to a 120 VAC, 60Hz power

supply that includes a circuit breaker.

Cordless Tool Safety:

1. Before charging the battery, check to be sure that the trigger operates

properly, and returns to the OFF position when released.

2. Be aware that the tool will operate as soon as the trigger is pressed. Be

careful to not press the trigger when loading or changing cartridges or making

any adjustment to the tool.

18. Maintenance. For your safety, service and maintenance should be performed

regularly by a qualified technician.

Warning: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions and situations that may occur. It

must be understood by the operator that common sense and caution are factors

which cannot be built into this product, but must be supplied by the operator.

SKU 95633

For technical questions please call 1-800-444-3353

Page 5

Unpacking

When unpacking, check to make sure that the product is intact and undamaged,

and all accessories listed below are included.

Cordless Grease Gun

Hard Hose with Grease Fitting

Power Supply with Charger Cord and Plug

If any parts are missing or broken, please call Harbor Freight Tools at the number

on the cover of this manual.

Cordless Grease Gun

Power Supply

with Recharging Cord and Plug

Trigger

Grease Cartridge

Grease Fitting

Plunger

Hard Hose

SKU 95633

For technical questions please call 1-800-444-3353

Page 6

Working with the Rechargeable Battery

Charging the Battery:

1. Batteries are normally shipped with low or no charge to prevent potential

problems during shipment. Before use, you must charge your new Batteries.

Charge time is approximately 3-5 hours. Before charging the battery it is

suggested that you first discharge the battery, by operating the tool, and allow

the battery to cool before performing initial charge.

2. Plug the battery charger into a 120 VAC, 60Hz power outlet.

3. Plug the Charger into the outlet in the Battery pack (1) in the handle of the

tool. The Red LED will illuminate indicating that a Battery is charging.

4. The Red LED will remain on for approximately 3-5 hours while the Battery

charges. When the Battery is fully charged the charger will stop charging, the

Red LED will go out, and the Green LED will illuminate indicating that the

Battery is fully charged.

5. When the Battery is fully charged, remove the charger plug from the Battery

Pack, and unplug the charger from its power source. Put the charger away for

safekeeping. Do not leave the Battery Charger plugged in and attached to the

tool indefinitely.

Operation

Using your Cordless Grease Gun

1. Charge the battery as discussed above.

2. Retract the Plunger by pulling it downward. Unscrew the cap from the bottom

of the Cylinder (4) and remove the cap and plunger assembly.

3. Select the proper sized grease cartridge. This tool will accept a standard

3 Oz. cartridge available from Harbor Freight Tools and many other sources.

4. Remove the protective foil cover of the cartridge (not included) to open it. Insert

the cartridge into the Cylinder (4) open end first.

5. Reinstall the Cap and Plunger assembly on the end of the Cylinder. Screw

clockwise firmly hand tight.

6. Attach tool Grease Fitting (5) to the work item grease fitting.

7. Squeeze the Trigger (3) to apply grease. When sufficient grease has been

applied, Stop squeezing the Trigger.

8. Detach the Grease Fitting (5) from the work item.

SKU 95633

For technical questions please call 1-800-444-3353

Page 7

About Grease

Selecting the right grease:

Grease is available in many types and grades. It is important to select the correct

grease for your application. Most types of grease are available in 3 Oz. cartridges,

which will operate in this tool.

Axle Grease is commonly used in bearings and axles. It is relatively inexpensive.

It is made of fatty oils with addition of tar, mica or graphite.

Calcium and Sodium based greases are the most common. Sodium based

grease has a higher melting point than Calcium, but is less resistant to water.

Lithium based grease has high temperature resistance and good resistance to

water. It is a good choice for high performance applications and applications which

are exposed to weather.

Grease Additives:

Special compounds are often added to basic grease to improve performance for

certain applications.

Teflon® is often added to improve lubricity.

Rosin oil with lime are often added to the basic mineral oil and water found in

gear grease.

Glycerol and Sorbitan Esters are often used in low-temperature grease.

Graphite or Molybdenum are often used in extreme pressure (“EP”) greases.

These solids prevent the operating parts of machinery from contacting each other

during heavy loading operation.

About Zerk Fittings

Grease fittings are known as “Zerk Fittings” They come in several common sizes.

Zerk fittings thread into axles and bearing housings, making it easy to add grease

to those parts. This grease gun is designed to fit standard Zerk fittings.

To operate, simply press the Grease Fitting (5) of this tool over the Zerk fitting of

your work item. The Zerk fitting has a small spring loaded ball bearing in the end

which acts as a one-way valve to allow grease to enter.

Zerk fittings will occasionally be damaged or become clogged. They can be easily

replaced by turning them counterclockwise to remove, and a new one turned

clockwise back into the opening.

Replacement Zerk fittings may be purchased from Harbor Freight Tools and other

hardware sources.

SKU 95633

For technical questions please call 1-800-444-3353

Page 8

Troubleshooting

Tool will not operate or operates slowly:

1. Battery may need to be charged. Recharge the Battery.

2. Too great a load is being placed on the tool. Check to be sure the grease

fittings of both the tool and the work item are not clogged or damaged. Check

to be sure protective foil cover has been removed from grease cartridge. Check

to be sure plunger is functioning properly. Check condition of cartridge and

grease, replace if necessary.

Battery loses charge quickly:

1. A new Battery will not hold a charge as long as older ones. Completely

deplete and recharge Battery Pack several times to extend its charge life.

Grease squirts out of Cylinder at Plunger:

1. The foil cover may not be removed from the grease cartridge. The grease fitting

may be clogged or damaged. Check condition of cartridge and fittings, repair

or replace if necessary.

Maintenance

1. Keep your tool clean and dry. Wipe dirt and grease from it if it becomes dirty.

Remove any excess grease before storing the tool. Do not use solvents on the

plastic parts of this tool.

2. Do not allow your tool, Battery or Charger to become wet.

3. Do not leave Battery in Charger unattended for long periods of time.

4. When not in use, store both Tool and Battery Charger in a dry, secure location.

5. Instructions for removing NiCd battery before disposing of it:

A. Unscrew and remove screw on battery cover.

B. Unclip and open battery cover.

C. Remove old battery and replace with new battery.

D. Clip on battery cover and replace screw.

E. Always dispose of used batteries properly. Contact your local hazardous

waste authority for proper battery disposal guidelines.

SKU 95633

For technical questions please call 1-800-444-3353

Page 9

Parts List and Assembly Drawing

NOTE: Some parts are listed and shown for illustration purposes only and are not

available individually as replacement parts.

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PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A

REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION

OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE

PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE

MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS

SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER

ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR

REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS

THERETO.

SKU 95633

For technical questions please call 1-800-444-3353

Page 10

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for

the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or

indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, or to lack of

maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,

special or consequential damages arising from the use of our product. Some states do not allow the exclusion or

limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING

THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.

Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection

veriﬁes the defect, we will either repair or replace the product at our election or we may elect to refund the purchase

price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our

expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of

our warranty, then you must bear the cost of returning the product.

This warranty gives you speciﬁc legal rights and you may also have other rights which vary from state to state.

LIMITED 90 DAY

WARRANTY

Chicago Electric 95633 Assembly And Operating Instructions Manual

Brand: Chicago Electric

Model: 95633

Category: Power tools

Type: Assembly And Operating Instructions Manual

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Chicago Electric 95633 Assembly And Operating Instructions Manual

Chicago Electric 95633 Assembly And Operating Instructions Manual

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