Toro Dingo 320-D Compact Utility Loader User manual

Type
User manual
Form No. 3354-738 Rev A
Dingo 320-D® Compact Utility
Loader
Model No. 22303 with CE Kit 22365 Installed —Serial No.
260000001 and Up
Register your product at www.Toro.com Original Instructions (EN)
Introduction
R ead this infor mation carefully to lear n ho w to
operate and maintain y our product properly and
to a v oid injur y and product damag e . Y ou are
responsible for operating the product properly
and safely .
Y ou ma y contact T oro directly at www .T oro .com
for product and accessor y infor mation, help
finding a dealer , or to register y our product.
W henev er y ou need ser vice , g en uine T oro par ts ,
or additional infor mation, contact an A uthorized
Ser vice Dealer or T oro Customer Ser vice and ha v e
the model and serial n umbers of y our product
ready . Figure 1 identifies the location of the model
and serial n umbers on the product. W rite the
n umbers in the space pro vided.
Figure 1
1. Model and serial number location
2. CE label
Model No.
Serial No.
T his man ual identifies potential hazards and has
safety messag es identified b y the safety aler t
symbol ( Figure 2 ), whic h signals a hazard that ma y
cause serious injur y or death if y ou do not follo w
the recommended precautions .
Figure 2
1. Safety alert symbol
T his man ual uses 2 other w ords to highlight
infor mation. Impor tant calls attention to special
mec hanical infor mation and Note emphasizes
g eneral infor mation w or th y of special attention.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . 4
Sound Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sound P o w er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Slope Char t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety and Instr uctional Decals . . . . . . . . . . . . 8
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1 Installing the Speed Selector
Lev er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Charging and Connecting the
Batter y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Chec king Fluid Lev els . . . . . . . . . . . . . . . . . . . . . 12
Product Ov er view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Draining W ater from the Fuel
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chec king the Engine Oil Lev el . . . . . . . . . . . 19
Chec king the Coolant Lev el . . . . . . . . . . . . . . . 19
Chec king the Hy draulic Fluid
Lev el . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chec king the Tire Pressure . . . . . . . . . . . . . . . . . 20
T esting the P arking Brak e . . . . . . . . . . . . . . . . . . . 20
Star ting and Stopping the
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Dri ving F orw ard or Bac kw ard . . . . . . . . . . . . 21
Stopping the T raction Unit . . . . . . . . . . . . . . . . . 21
Mo ving a Non-functioning
T raction Unit . . . . . . . . . . . . . . . . . . . . . 21
Using the Cylinder Loc ks . . . . . . . . . . . . . . . . . . . 22
Installing and R emo ving
Attac hments . . . . . . . . . . . . . . . . . . . . . . 22
Securing the T raction Unit for
T ranspor t . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
R ecommended Maintenance
Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Premaintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . 26
R emo ving the F ront Access
Co v er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
© 2006—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in the USA.
All Rights Reserved
Opening the R ear Access
Co v er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Greasing the T raction Unit . . . . . . . . . . . . . . . . . 26
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ser vicing the Air Cleaner . . . . . . . . . . . . . . . . . . . 27
Ser vicing the Engine Oil . . . . . . . . . . . . . . . . . . . . 28
Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Changing the Fuel Filter . . . . . . . . . . . . . . . . . . . . . 29
Bleeding the Fuel System . . . . . . . . . . . . . . . . . . . 30
Draining the Fuel T ank . . . . . . . . . . . . . . . . . . . . . . 30
Electrical System Maintenance . . . . . . . . . . . . . . . . . . . 31
Ser vicing the Batter y . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hy draulic System Maintenance . . . . . . . . . . . . . . . . . . 32
Changing the Hy draulic Filter . . . . . . . . . . . . 32
Changing the Hy draulic Fluid . . . . . . . . . . . . . 33
Chec king the Hy draulic Lines . . . . . . . . . . . . . 33
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
R emo ving Debris from the
T raction Unit . . . . . . . . . . . . . . . . . . . . . 33
Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3
Safety
Impr oper use or maintenance by the operator
or o wner can r esult in injur y . T o r educe
the potential f or injur y , compl y with these
safety instr uctions and al w ays pay attention
to the safety aler t symbol , which means:
Caution , W ar ning , or Danger —per sonal
safety instr uction. F ailur e to compl y with the
instr uction may r esult in per sonal injur y or
death.
Safe Operating Practices
T his product is capable of amputating hands and
feet. Alw a ys follo w all safety instr uctions to a v oid
serious injur y or death.
Engine exhaust contains carbon mono xide,
an odor less, deadl y poison that can kill y ou.
Do not r un the engine indoor s or in an
enclosed ar ea.
General Operation
R ead, understand, and follo w all instr uctions
in the operator’ s man ual, in the video , and on
the traction unit before star ting . Also , read all
attac hment man uals where supplied.
Allo w only responsible adults who are familiar
with the instr uctions to operate the traction
unit.
W ear long pants and substantial shoes .
W earing safety glasses , safety shoes , hearing
protection, and a hard hat are advisable and
ma y be required b y some local ordinances and
insurance regulations .
Ensure that the area is clear of other people
before operating the traction unit. Stop the
traction unit if any one enters the area.
Nev er car r y passeng ers on attac hments or on
the traction unit.
Alw a ys look do wn and behind before and
while bac king .
Do not place y our feet under the platfor m.
Slo w do wn before tur ning . Shar p tur ns on any
ter rain ma y cause loss of control.
Nev er lea v e a r unning traction unit unattended.
Alw a ys lo w er the loader ar ms , stop the engine ,
and remo v e the k ey before dismounting .
Do not ex ceed the rated operating capacity , as
the traction unit ma y become unstable whic h
ma y result in loss of control.
Do not car r y a load with the ar ms raised.
Alw a ys car r y loads close to the g round. Do not
ste p off of the platfor m with the load raised.
Do not o v er -load the attac hment and alw a ys
k ee p the load lev el when raising the loader
ar ms . Logs , boards , and other items could roll
do wn the loader ar ms , injuring y ou.
Nev er jerk the control lev ers; use a steady
motion.
K ee p y our hands , feet, hair , and loose clothing
a w a y from any mo ving par ts .
Operate only in da ylight or g ood ar tificial light.
Do not operate the traction unit while under
the influence of alcohol or dr ugs .
W atc h for traffic when operating near or
crossing roadw a ys .
Use extra care when loading or unloading the
traction unit onto a trailer or tr uc k.
Do not touc h par ts whic h ma y be hot
from operation. Allo w them to cool before
attempting to maintain, adjust, or ser vice .
Do not operate the traction unit with any of
the co v ers or guards remo v ed.
Chec k for o v erhead clearances (i.e . branc hes ,
doorw a ys , electrical wires) before dri ving under
any objects and do not contact them.
Before dig ging, ha v e the area mark ed for
underg round utilities , and do not dig in mark ed
areas .
Slope Operation
Slopes are a major factor related to loss-of-control
and tip-o v er accidents whic h can result in sev ere
injur y or death. All slopes require extra caution.
Do not operate the traction unit on hillsides or
slopes ex ceeding the angles recommended in
the Stability Data section, pag e 11, and those
in the attac hment operator’ s man ual. See also
the slope c har t on pag e 5.
4
Operate up and do wn slopes with the hea vy
end of the traction unit uphill. W eight
distribution c hang es . An empty buc k et will
mak e the rear of the traction unit the hea vy
end, and a full buc k et will mak e the front of
the traction unit the hea vy end. Most other
attac hments will mak e the front of traction
unit the hea vy end.
Raising the loader ar ms on a slope will affect
the stability of the mac hine . W henev er
possible , k ee p the loader ar ms in the lo w ered
position when on slopes .
R emo ving an attac hment on a slope will mak e
the rear of the traction unit hea vy . R efer to the
Stability Data section, pag e 11, to deter mine
whether the attac hment can be safely remo v ed
on the slope .
R emo v e obstacles suc h as roc ks , tree limbs , etc .
from the w ork area. W atc h for holes , r uts , or
bumps , as unev en ter rain could o v er tur n the
traction unit. T all g rass can hide obstacles .
Use slo w speed on slopes . Before star ting the
engine , put the pump selector lev er in the slo w
(tur tle) position so that y ou will not ha v e to
stop or shift while on the slope .
F ollo w the recommendations in the attac hment
man uals for the use of counterw eights to
impro v e stability .
Use only T oro appro v ed attac hments .
Attac hments can c hang e the stability and
the operating c haracteristics of the traction
unit. W ar ranty ma y be v oided if used with
unappro v ed attac hments .
K ee p all mo v ements on slopes slo w and
g radual. Do not mak e sudden c hang es in speed
or direction.
A v oid star ting or stopping on a slope . If tires
lose traction, proceed slo wly , straight do wn
the slope .
A v oid tur ning on slopes . If y ou m ust tur n, tur n
slo wly and k ee p the hea vy end of the traction
unit uphill.
Do not operate near drop-offs , ditc hes ,
or embankments . T he traction unit could
suddenly tur n o v er if a wheel g oes o v er the
edg e of a cliff or ditc h, or if an edg e ca v es in.
Do not operate on w et g rass . R educed traction
could cause sliding .
Do not park the traction unit on a hillside or
slope without lo w ering the attac hment to the
g round and c hoc king the wheels .
Do not tr y to stabilize the traction unit b y
putting y our foot on the g round.
Children
T ragic accidents can occur if the operator is not
aler t to the presence of c hildren. Children are
often attracted to the traction unit and the w ork
acti vity . Nev er assume that c hildren will remain
where y ou last sa w them.
K ee p c hildren out of the w ork area and under
the w atc hful care of another responsible adult.
Be aler t and tur n the traction unit off if
c hildren enter the area.
Before and while bac king, look behind and
do wn for small c hildren.
Nev er car r y c hildren. T hey ma y fall off and be
seriously injured or interfere with safe traction
unit operation.
Nev er allo w c hildren to operate the traction
unit.
Use extra care when approac hing blind cor ners ,
shr ubs , trees , the end of a fence , or other
objects that ma y obscure vision.
Service
Stop the engine before perfor ming any ser vice ,
re pairs , maintenance , or adjustments .
If any maintenance or re pair requires the loader
ar ms to be in the raised position, secure the
ar ms in the raised position with the h y draulic
cylinder loc ks included with traction unit.
Nev er r un a traction unit inside a closed area.
K ee p n uts and bolts tight. K ee p equipment in
g ood condition.
Nev er tamper with safety devices . Chec k safety
systems for proper operation before eac h use .
K ee p the traction unit free of g rass , lea v es ,
or other debris build-up . Clean up oil or fuel
spillag e . Allo w the traction unit to cool before
storing .
Use extra care when handling fuel. It is
flammable and v apors are explosi v e .
5
Use only an appro v ed container .
Nev er remo v e the fuel tank cap or add
fuel when the engine is r unning . Allo w the
engine to cool before refueling . Do not
smok e .
Nev er refuel the traction unit indoors .
Nev er store the traction unit or fuel
container inside where there is an open
flame , suc h as near a w ater heater or
fur nace .
Nev er fill a container while it is inside a
v ehicle , tr unk, pic k-up bed, or any surface
other than the g round.
K ee p container nozzle in contact with the
tank during filling .
Stop and inspect the equipment if y ou strik e
an object. Mak e any necessar y re pairs before
restar ting .
Use only g en uine re placement par ts to ensure
that original standards are maintained.
Batter y acid is poisonous and can cause bur ns .
A v oid contact with skin, eyes , and clothing .
Protect y our face , eyes , and clothing when
w orking with a batter y .
Batter y g ases can explode . K ee p cig arettes ,
sparks and flames a w a y from the batter y .
K ee p y our body and hands a w a y from pin
hole leaks or nozzles that eject high pressure
h y draulic fluid. Use cardboard or paper to
find h y draulic leaks . Hy draulic fluid escaping
under pressure can penetrate skin and cause
injur y requiring surg er y within a few hours b y
a qualified surg eon or g ang rene ma y result.
Sound Pressure
T his unit has a maxim um sound pressure lev el
at the operator’ s ear of 97 dB A, based on
measurements of identical mac hines per EN
11201.
Sound Power
T his unit has a guaranteed sound po w er lev el of
101 dB A, based on measurements of identical
mac hines per EN 6395.
Vibration
T his unit does not ex ceed a hand/ar m vibration
lev el of 0.5 m/s
2
, based on measurements of
identical mac hines per EN 1033.
T his unit does not ex ceed a whole body vibration
lev el of 0.1 m/s
2
, based on measurements of
identical mac hines per EN 1032.
6
Slope Chart
7
Safety and Instructional
Decals
Safety decals and instr uctions are easily visible to the operator and are located near any
area of potential dang er . R e place any decal that is damag ed or lost.
108-9733
1. Warning—read the
Operator’s Manual.
4. Arm lift— up 7. Bucket tilt— down
10. Engine—run
2. Tipping hazard—do not step
off operator platform with
load raised, always operate
with the heavy end of the
machine pointed uphill,
carry loads low, maximum
load is 515 lb (234 kg).
5. Wheel drive—forward 8. Bucket tilt—up
11. Engine—stop
3. Arm lift–down 6. Wheel drive—reverse
9. Engine—start
100-1701
1. Crushing hazard—install the cylinder lock and read the instructions before servicing or performing maintenance.
2. Warning—remove the ignition key and lower the loader arms before leaving the machine.
3. Cutting hazard of hand—wait for moving parts to stop.
4. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the machine.
5. Explosion and electrical shock hazards—do not dig in areas with buried gas or electrical lines.
93-6680
100-1702
1. Warning—read the Operator’s Manual ; maximum load rating
of 515 lb. (234 Kg).
8
100-1703
1. Speed selector
100-1704
1. Read the Operator’s
Manual.
3. Start the engine.
2. Place the auxiliary
hydraulics in Neutral.
93-6681
1. Cutting/dismemberment—hazard, fan-stay away from
moving parts.
98-8219
1. Fast
3. Slow
2. Throttle
98-8235
1. Fast
3. Slow
2. Traction drive
100-1692
1. Brake engaged 3. Brake disengaged
2. Parking brake
93-9084
1. Lift point 2. Tie-down point
93-7814
1. Entanglement hazard, belt—stay away from moving parts.
100-8821
1. Crushing hazard and cutting hazard of hand—stay a safe
distance from the front of the traction unit when the loader
arms are raised.
9
100-8822
1. Warning—do not carry passengers.
93-6686
1. Hydraulic oil
2. Read the Operator’s Manual.
106-5976
1. Engine coolant under
pressure
3. Warning—do not touch the
hot surface.
2. Explosion hazard—read the
Operator’s Manual .
4. Warning—read the
Operator’s Manual .
Battery Symbols
Some or all of these symbols are on your battery
1. Explosion hazard 6. Keep bystanders a safe
distance from the battery.
2. No re, open ame, or
smoking.
7. Wear eye protection;
explosive gases can cause
blindness and other injuries
3. Caustic liquid/chemical
burn hazard
8. Battery acid can cause
blindness or severe burns.
4. Wear eye protection
9. Flush eyes immediately
with water and get medical
help fast.
5. Read the Operator’s
Manual.
10. Contains lead; do not
discard.
10
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
Speed selector lever
1
Install the speed selector lever.
2
No parts required
Charge and connect the battery.
3
No parts required
Check the uid levels.
Step
1
Installing the Speed Selector
Lever
Parts needed for this step:
1
Speed selector lever
Procedure
1. R emo v e and discard the n ut securing the bolt
and w asher to the speed selector lev er .
2. Secure the lev er to the speed selector v alv e
using the bolt and w asher as illustrated in
Figure 3 .
Note: T he lev er should be installed with the
bend to w ard the operator .
1
2
G003791
Figure 3
1. Speed selector lever
2. Speed selector valve
11
Step
2
Charging and Connecting
the Battery
No Parts Required
Procedure
Batter y ter minals or metal tools could shor t
a gainst metal components, causing spar ks.
Spar ks can cause the batter y gasses to
explode, r esulting in per sonal injur y .
W hen r emo ving or installing the batter y ,
do not allo w the batter y ter minals to
touch an y metal par ts of the traction unit.
Do not allo w metal tools to shor t betw een
the batter y ter minals and metal par ts of
the traction unit.
1. R emo v e the 4 bolts securing the batter y co v er
and remo v e it from o v er the batter y .
2. R emo v e and discard the plastic cap from the
neg ati v e batter y ter minal.
3. Connect a c harg er to the batter y ( Figure 4 ) and
c harg e it for a minim um of 1 hour at 6 to 10
amps . Do not o v erc harg e the batter y .
1
2
3
4
G003792
Figure 4
1. Positive post
3. Charger red (+) wire
2. Negative post
4. Charger black (—) wire
Charging the batter y pr oduces gasses
that can explode.
Nev er smok e near the batter y and k eep
spar ks and flames a w ay fr om batter y .
4. W hen the batter y is fully c harg ed, unplug
the c harg er from the electrical outlet, then
disconnect the c harg er leads from the batter y
posts ( Figure 4 ).
5. Cut the tie securing the loose end of the
neg ati v e batter y cable to the frame . T he cable
is located to the right of the engine and is
routed forw ard and tied to the frame at the
factor y .
6. R oute the neg ati v e batter y cable from the
engine compar tment to the batter y and secure
it to the neg ati v e batter y ter minal.
7. Install the batter y co v er and close the rear
access co v er .
Step
3
Checking Fluid Levels
No Parts Required
Procedure
Before star ting the engine for the first time , c hec k
the engine oil, radiator coolant, and h y draulic fluid
lev els . R efer to Operation for more infor mation.
12
Product Overview
Figure 5
1. Mount
6. Fuel tank
11. Engine
16. Battery
2. Tilt cylinder 7. Wheel 12. Air lter 17. Indicator lights
3. Auxiliary hydraulic couplers 8. Lift cylinder 13. Control panel 18. Tow valves
4. Loader arms 9. Operator platform 14. Lift points 19. Parking brake lever
5. Front access cover
10. Rear access cover (open)
15. Handle
Controls
Become familiar with all the controls ( Figure 6 )
before y ou star t the engine and operate the traction
unit.
Figure 6
1. Traction control levers 5. Speed selector lever
2. Attachment lift lever 6. Throttle lever
3. Loader arm lever 7. Key switch
4. Auxiliary hydraulics lever
8. Hour meter
Key Switch
T he k ey switc h, used to star t and stop the engine ,
has three positions: stop , r un, and star t.
T o star t the engine , rotate the k ey to the star t
position. R elease the k ey when engine star ts and it
will mo v e automatically to the r un position.
T o stop the engine , rotate the k ey to the stop
position.
Throttle Lever
Mo v e the control forw ard to increase the engine
speed and rearw ard to decrease speed.
Traction Control Levers
T o mo v e forw ard, mo v e the traction control lev ers
forw ard. T o mo v e rearw ard, mo v e the traction
control lev ers rearw ard.
T o g o straight, mo v e both traction control lev ers
equally .
T o tur n, mo v e the lev er located on the side y ou
w ant to tur n bac k to w ard the neutral position
while k ee ping the other lev er eng ag ed.
T he far ther y ou mo v e the traction control lev ers
in either direction, the faster the traction unit will
mo v e in that direction.
13
T o slo w or stop , mo v e the traction control lev ers
to neutral.
Attachment Tilt Lever
T o tilt the attac hment forw ard, slo wly push the
attac hment tilt lev er forw ard.
T o tilt the attac hment rearw ard, slo wly pull the
attac hment tilt lev er rearw ard.
Loader Arm Lever
T o lo w er the loader ar ms , slo wly push the loader
ar m lev er forw ard.
T o raise the loader ar ms , slo wly pull the loader
ar m lev er rearw ard.
Loader Valve Lock
T he loader v alv e loc k secures the loader ar m and
attac hment tilt lev ers so that y ou cannot push
them forw ard. T his helps to ensure that no one
will accidentally lo w er the loader ar ms during
maintenance . Secure the loader ar ms with the loc k
anytime y ou need to stop the mac hine with the
loader ar ms raised.
T o set the loc k, pull it bac k and all the w a y do wn
ag ainst the lev ers ( Figure 7 ).
Note: Y ou will need to mo v e the lev ers rearw ard
to eng ag e or diseng ag e the loader v alv e loc k.
Figure 7
1. Loader valve lock, engaged 2. Loader valve lock,
disengaged
Auxiliary Hydraulics Lever
T o operate a h y draulic attac hment in a forw ard
direction, push the lev er to the left, out of the
neutral slot, and slo wly pull the auxiliar y h y draulics
lev er rearw ard.
T o operate a h y draulic attac hment in rev erse
direction, push the lev er to the left, out of
the neutral slot, and slo wly push the auxiliar y
h y draulics lev er forw ard. Y ou can also set the
lev er so that the rev erse h y draulics are on without
operator presence . T o do so , mo v e the lev er
completely to the left and then forw ard until the
lev er remains in the rev erse position.
Speed Selector Lever
Mo v e the speed selector lev er to the fast (rabbit)
position to set the traction dri v e , loader ar ms , and
attac hment tilt to high speed and the auxiliar y
h y draulics to lo w speed.
Mo v e the speed selector lev er to the slo w (tur tle)
position to set the auxiliar y h y draulics to high
speed and the traction dri v e , loader ar ms , and
attac hment tilt to lo w speed.
If y ou mo v e the speed selector lev er while
the traction unit is in motion, the traction
unit will either stop suddenl y or accelerate
quickl y . If y ou operate the traction unit with
the speed selector lev er in an inter mediate
position, the traction unit will operate
er raticall y and may be dama ged. Y ou could
lose contr ol of the traction unit and injur e
bystander s or y our self.
Do not mo v e the speed selector lev er
when the traction unit is in motion.
Do not operate the traction unit when
the speed selector is in an y inter mediate
position (i.e., an y position other than
full y f orw ard or full y r earw ard).
Hour Meter
T he hour meter displa ys the n umber of hours of
operation that ha v e been log g ed on the traction
unit.
After 50 hours and ev er y 75 hours thereafter (that
is at 50, 125, 200, etc .) the hour meter displa ys
SV C on the lo w er left side of the screen to remind
y ou to c hang e the oil and perfor m the required
maintenance . After ev er y 400 hours (400, 800,
1200, etc .), the hour meter displa ys SV C on the
lo w er right side of the screen to remind y ou to
perfor m the maintenance procedures based on
a 400 hour sc hedule . T hese reminders come on
14
star ting three hours prior to the ser vice inter v al
time and flash at regular inter v als for six hours .
Flow Divider Control
T he traction unit h y draulics (i.e ., the traction
dri v e , loader ar ms , and attac hment tilt) w ork on
a se parate h y draulic circuit from the auxiliar y
h y draulics for po w ering attac hments; ho w ev er ,
the tw o systems share the same h y draulic pumps .
Using the flo w di vider control ( Figure 8 ), y ou can
v ar y the speed of the traction unit h y draulics b y
di v er ting h y draulic flo w to the auxiliar y h y draulics
circuit. T he flo w di vider allo ws y ou to di vide the
flo w of fluid in v ar ying deg rees to slo w the traction
unit. T hus , the more h y draulic flo w y ou di v er t to
the auxiliar y h y draulics , the slo w er the traction unit
h y draulics will mo v e .
Figure 8
1. Flow divider control
4. 10 to 11 o’clock position
2. Knob
5. 9 o’clock position
3. 12 o’clock position
Mo v e the flo w di vider control to the tw elv e
o’cloc k position to pro vide maxim um speed to
the traction unit h y draulics .
Use this setting for fast operation of the
traction unit.
Mo v e the flo w di vider control betw een the
tw elv e o’cloc k and nine o’cloc k positions to
slo w the traction unit h y draulics and fine tune
the speed.
Use a setting in this rang e with attac hments
with h y draulics where y ou need to both r un
the attac hment and mo v e the traction unit
h y draulics , suc h as the aug er , boring unit,
h y draulic blade , and tiller .
Mo v e the control to the nine o’cloc k position
to transfer all h y draulic flo w to the auxiliar y
h y draulics of the attac hment.
In this setting, the traction unit h y draulics
will not w ork. Use this setting with h y draulic
attac hments that do not required the traction
unit h y draulics . T here are cur rently no
attac hments that require the nine o’cloc k
position; ho w ev er , the trenc her does w ork best
if y ou set it close to nine o’cloc k so that the
traction unit will cree p slo wly when trenc hing .
Note: T he flo w di vider control can be fix ed in
place b y tur ning the knob on the control cloc kwise
until it contacts the dial ( Figure 8 ).
Parking Brake
T he traction unit is equipped with a parking brak e
( Figure 9 ). R otate the brak e lev er do wnw ard to
set the brak e to loc k the rear wheels whenev er
the traction unit will be stopped on a hill or left
unattended. Mo v e the lev er up before dri ving the
traction unit.
Figure 9
1. Parking brake lever 3. Brake on position
2. Brake off position
Oil Pressure Light
T his light ( Figure 10 ) is on for a few seconds
whenev er y ou star t the engine . If the oil pressure
light is on while the engine is r unning, the engine
oil pressure is lo w . Stop the engine and allo w the
traction unit to cool do wn. Chec k the oil lev el
and fill the crankcase with oil as needed. If the
problem persists , contact y our A uthorized T oro
Dealer for diagnostics and re pair .
15
Figure 10
1. Oil pressure light 3. Engine temperature light
2. Battery light 4. Glow plug light
Battery Light
T his light ( Figure 10 ) is on for a few seconds
whenev er y ou star t the engine . If the batter y light
is on while the engine is r unning, the alter nator ,
batter y , or electrical system is brok en. Contact
y our A uthorized T oro Dealer for diagnostics and
re pair .
Engine Temperature Light
If the engine temperature light ( Figure 10 ) is
on, the engine is o v erheating . Stop the engine
and allo w the traction unit to cool do wn. Chec k
the coolant lev el and the belts to the fan and
w ater pump . Fill the coolant as required and
re place any w or n or slipping belts . If the problem
persists , contact y our A uthorized T oro Dealer for
diagnostics and re pair .
Glow Plug Light
T his light ( Figure 10 ) is on when the k ey is tur ned
to r un before star ting the engine . T he glo w plug
light will remain on for up to 10 seconds , indicating
that the glo w plugs are w ar ming the engine .
If the glo w plug light is on while the engine is
r unning, the glo w plugs are brok en. Contact y our
A uthorized T oro Dealer for diagnostics and re pair .
Specications
Note: Specifications and design are subject to c hang e without notice .
Width
40.5 inches (103 cm)
Length
60 inches (152 cm)
Height
49 inches (125 cm)
Weight
1722 lb (783 kg)
Rated operating capacity (with 200 lb operator and standard bucket) 524 lb (238 kg)
Tipping capacity (with 200 lb operator and standard bucket) 1048 lb (476 kg)
Wheelbase
28 inches (71 cm)
Dump height (with standard bucket) 47 inches (119 cm)
Reach—fully raised (with standard bucket) 26 inches (66 cm)
Height to hinge pin (standard bucket in highest position) 66 inches (168 cm)
Attachments/Accessories
A selection of T oro appro v ed attac hments and accessories are a v ailable for use with the mac hine to
enhance and expand its capabilities . Contact y our A uthorized Ser vice Dealer or Distributor or g o to
www .T oro .com for a list of all appro v ed attac hments and accessories .
Important: Use onl y T or o appr o v ed attachments. Other attachments may cr eate an unsafe
operating en vir onment or dama ge the traction unit.
16
Stability Data
T he follo wing table lists the maxim um slope recommended for the traction unit in the positions listed
in the table . Slopes o v er the listed deg ree ma y cause the traction unit to become unstable . T he data in
the table assumes that the loader ar ms are fully lo w ered and that the factor y installed tires are on the
traction unit, inflated to the recommended pressure; raised ar ms and other tire types or pressure ma y
affect the stability .
Maximum Recommended Slope when
Operating with:
Front Uphill Rear Uphill Side Uphill
Conguration
Traction unit without attachment
20° 17°
Traction unit with counterweight, without attachment
21° 17°
Traction unit with an attachment rated with one of the following
stability ratings for each slope position:*
A
25° 25° 20°
B
18° 19° 18°
C
15° 16° 14°
D
10° 10°
E
* In eac h attac hment man ual is a set of three stability ratings , one for eac h hill position. T o deter mine the
maxim um slope y ou can tra v erse with the attac hment installed, find the deg ree of slope that cor responds
to the stabilities ratings of the attac hment.
Example: If the attac hment installed on the traction unit has a F ront Uphill rating of B , a R ear Uphill
rating of D , and a Side Uphill rating of C , then y ou could dri v e forw ard up an 18° slope , rearw ard up a
10° slope , or sidew a ys on a 14° slope , as listed in the abo v e table .
17
Operation
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
Y ou could f all of f of the platf or m and be
seriousl y injur ed during operation.
Do not mo v e the contr ol lev er s unless y ou
ar e standing with both feet on the platf or m
and y our hands ar e holding the handles.
If y ou operate the traction unit with out
the co v er s or guards in place, y ou could be
seriousl y injur ed by mo ving par ts.
Do not operate the traction unit with an y of
the co v er s or guards opened or r emo v ed.
Before operating, c hec k the fuel and oil lev el,
remo v e debris from the traction unit, and c hec k
the tire pressure . Also , ensure that the area is clear
of people and debris . Y ou should also kno w and
ha v e mark ed the locations of all utility lines .
Adding Fuel
In cer tain conditions, fuel is flamma ble and
explosi v e. A fir e or explosion can bur n y ou
and other s and can dama ge pr oper ty .
Fill the fuel tank outdoor s, in an open
ar ea, when the engine is cold. W ipe up
an y fuel that spills.
Do not fill the fuel tank completel y full.
Add fuel to the fuel tank until the lev el
is 1/4 to 1/2 inches (6 to 13 mm) belo w
the bottom of the filler neck. T his empty
space in the tank allo ws fuel to expand.
Nev er smok e when handling fuel, and
stay a w ay fr om an open flame or wher e
fuel fumes may be ignited by a spar k.
Stor e fuel in an appr o v ed container and
k eep it out of the r each of childr en.
Nev er buy mor e than a 30-day suppl y .
T he engine r uns on clean, fresh diesel fuel with
a minim um cetane rating of 40. Purc hase fuel
in quantities that can be used within 30 da ys to
ensure fuel freshness .
Use summer g rade diesel fuel (No . 2-D) at
temperatures abo v e 20° F (-7° C) and winter g rade
diesel fuel (No . 1-D or No . 1-D/2-D blend) belo w
20° F (-7° C). Use of winter g rade diesel fuel at
lo w er temperatures pro vides lo w er flash point and
pour point c haracteristics , allo wing easier star ts
and lessening the c hances of c hemical se paration
of the fuel due to lo w er temperatures .
Use of summer g rade diesel fuel abo v e 20° F (-7°
C) will contribute to w ard long er life of the fuel
pump components .
Important: Do not use k er osene or gasoline
in place of diesel fuel. F ailur e to obser v e this
caution will dama ge the engine.
1. P ark the traction unit on a lev el surface , lo w er
the loader ar ms , and stop the engine .
2. R emo v e the k ey and allo w the engine to cool.
3. Clean around the fuel tank cap and remo v e
the cap .
4. Add diesel fuel to the fuel tank, until the lev el
is 1/4 to 1/2 inc h (6 mm to 13 mm) belo w the
bottom of the filler nec k.
Note: T his space in the tank allo ws fuel to
expand. Do not fill the fuel tank completely
full.
5. Install the fuel tank cap securely . Wipe up any
fuel that ma y ha v e spilled.
If possible , fill the fuel tank after eac h use . T his
will minimize possible buildup of condensation
inside the fuel tank.
Draining Water from the
Fuel Filter
Drain w ater or other contaminants from the fuel
filter daily .
1. Stop the engine and remo v e the k ey .
2. Open the rear access co v er .
3. T ur n the drain v alv e until the w ater r uns out of
the filter ( Figure 11 ).
Note: T he fuel filter is located near the
bottom of the fuel tank.
18
Figure 11
1. Fuel lter 2. Drain valve
4. Close the v alv e .
5. Close the rear access co v er .
Checking the Engine Oil
Level
1. P ark the traction unit on a lev el surface , lo w er
the loader ar ms , and stop the engine .
2. R emo v e the k ey and allo w the engine to cool.
3. Open the rear access co v er .
4. Clean around the oil dipstic k ( Figure 12 ).
Figure 12
1. Oil dipstick 3. Valve cover
2. Filler cap 4. Metal end
5. Pull out the dipstic k and wipe the metal end
clean ( Figure 12 ).
6. Slide the dipstic k fully into the dipstic k tube
( Figure 12 ).
7. Pull the dipstic k out and look at the metal end.
8. If the oil lev el is lo w , clean around the oil filler
cap and remo v e the cap ( Figure 12 ).
9. Slo wly pour only enough oil into the v alv e
co v er to raise the lev el to the upper mark/hole
Important: .If y ou o v erfill the crankcase
with oil, the ex cess oil may dama ge the
engine.
10. R e place the filler cap and dipstic k.
11. Close the rear access co v er .
Checking the Coolant Level
T he cooling system is filled with a 50/50 solution
of w ater and per manent eth ylene glycol antifreeze .
Chec k the lev el of coolant at the beginning of eac h
da y , before star ting the engine .
If the engine has been r unning , the coolant
in the radiator will be hot and pr essuriz ed.
If y ou r emo v e the cap , it may spray out,
causing sev er e bur ns.
Do not r emo v e the radiator cap to check
coolant lev els.
Do not r emo v e the radiator cap when
the engine is hot. Allo w the engine to
cool f or at least 15 min utes or until the
radiator cap is cool enough to touch
without bur ning y our hand.
1. P ark the traction unit on a lev el surface , lo w er
the loader ar ms , and stop the engine . R emo v e
the k ey .
2. Allo w the engine to cool.
3. R emo v e the radiator filler cap and c hec k the
coolant lev el ( Figure 13 ). T he coolant should
be up to filler nec k.
Figure 13
1. Filter cap
4. If coolant lev el is lo w , re plenish the system.
Important: Do not o v er fill the radiator .
5. R e place the radiator filler cap , ensuring that it
is tightly sealed.
19
Checking the Hydraulic
Fluid Level
Chec k the h y draulic fluid lev el before the engine is
first star ted and after ev er y 25 operating hours .
Hy draulic T ank Capacity: 17.25 g al. (67 l)
Use 10W -30 or 15W -40 deterg ent, diesel engine oil
(API ser vice CH-4 or higher).
1. R emo v e the attac hment, if one is installed.
2. P ark the traction unit on a lev el surface , raise
the loader ar ms , and install the cylinder loc ks .
3. Stop the engine and remo v e the k ey .
4. R emo v e the front access co v er .
5. Clean the area around the filler nec k of the
h y draulic tank ( Figure 14 ).
Figure 14
1. Filler neck cap 2. Dipstick
6. R emo v e the cap from the filler nec k and c hec k
the fluid lev el on the dipstic k ( Figure 14 ).
7. If the lev el is lo w , add enough fluid to raise it
to the proper lev el.
8. Install the cap on the filler nec k.
9. Install the front access co v er .
10. R emo v e and store the cylinder loc ks and lo w er
the loader ar ms .
Checking the Tire Pressure
Maintain the air pressure in the tires as specified.
Chec k the tires when they are cold to g et the most
accurate reading .
Pressure: 15-20 psi (103-138 kP a)
Note: Use a lo w er tire pressure (15 psi/103 kP a)
when operating in sandy soil conditions to pro vide
better traction in the loose soil.
1
G003793
Figure 15
Testing the Parking Brake
Before using the traction unit eac h da y , test the
parking brak e .
1. Set the parking brak e .
2. Star t the engine .
3. Slo wly ease the traction dri v e lev ers forw ard
or rearw ard.
4. If the traction unit mo v es , contact y our
A uthorized T oro Dealer for ser vice .
Starting and Stopping the
Engine
Starting the Engine
1. Stand on the platfor m.
2. Mo v e the auxiliar y h y draulics v alv e lev er to
neutral.
3. Mo v e the throttle lev er midw a y betw een slo w
(tur tle) and fast (rabbit) positions .
4. Inser t the k ey into the ignition and tur n it to
the r un position.
Note: T he batter y , oil pressure , and glo w
plug lights will come on.
5. W hen the glo w plug light tur ns off , tur n the
k ey to the star t position. W hen the engine
star ts , release the k ey .
Note: A w ar m or hot engine ma y be star ted
without w aiting for the light to tur n off .
20
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Toro Dingo 320-D Compact Utility Loader User manual

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User manual

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