Road Armor 508R0B-TC Installation guide

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Installation guide

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INSTALLINSTRUCTIONS
JeepJKRearStealthBumper
Product:508R0B,508R0BTC
Applicaon:2007+JeepWranglerJK
(2Doorand4Door)
2007+JeepWranglerRearBumperPage(2of5)
www.ROADARMOR.com
INSTALL INSTRUCTIONS
SAFETYFIRST!
 FOLLOWALLINSTRUCTIONS,YOURSAFETYANDTHESAFETYOFOTHERSISMOSTIMPORTANT.
 WEARAPPROPRIATEEYEPROTECTIONANDEXERCISECAUTIONWHENDRILLING/CUTTING
REQUIREDTOOLS
INCLUDEDHARDWARE TIRECARRIERPARTS
IWARNING
Readtheinstruconscompletelybeforebeginninginstallaon.Beforeghteningbolts,
drillingorcungwhererequired,checktomakesuretherearenoobstruconssuchas
brake,fuelorelectricallineswhichmaybedamaged.Alsokeepinmindthisisanaer
marketproductandMAYrequireminorshimmingand/ortrimming,reaming,etc.for
propert.RoadArmorisnotresponsibleforanydamagestovehicle.
IMPORTANT NOTICE
 Besuretoinspectandtesttyourproducttoensurepropertmentbeforehavingitcoated,painted,bed
lined,etc.
 RoadArmorwillnotberesponsibleforthecostofcoangyourunitifanyproblemswithtornisharenot
notedandaddressedbeforehand.
MetricandSAESocketSetsandWrenches5/16HexBitSocketorAllenWrench
5/8DrillBitorStepBitSmallPryBarorLargeFlatheadScrewdriver
(6)1/2”x1.5”BoltTabs(2)BrashBushings
(6)1/2”KeeperWashers(1)Latch
(10)1/2”Grade8Washers(1)StrikerPad
(10)1/2”Grade8LockWashers(6)3/816x1.25”StainlessBuonHeadBolts
(4)1/2”x1.5”Grade8Bolts(6)3/8”StainlessWasher/(6)3/8”StainlessNylocks
(2)DoubleNutPlates(4)5/1618x1”StainlessBuonHeadBolts
(1)StainSteelRoadArmorLogoLeersandBoltKit(3)1/213x1”Grade8Bolts
(2)1/420x1.25”CounterSinkSocketHeadCapScrews
(2)1/420Nylocks/(2)1/4”Washers
(1)1/220x1.25”BuonHeadwithNylonPatch
(3)1/220WheelStuds
2007+JeepWranglerRearBumperPage(3of5)
www.ROADARMOR.com
INSTALL INSTRUCTIONS
1Usinga16mmsocket,removetheboltssecuringtheinnermounngbracketstotherearcrossmember.
2Nowremovethe2boltssecuringtherearbumperoutermounngbrackets.Setasidetheseboltsastheywillbereused.
3Removefactoryrecoveryhookifequipped.Oneboltontheboomandtwothroughtheframe.Discardthenutplate.
KEEPBOLTS
4Pullofffactorybumperandsetaside.
5InstallRoadArmorLogowithincluded#10StainlessBuonHeadBoltsandKepsNuts.
6InstallLightsasthisiseasiernowthanaerRoadArmorbumperhasbeeninstalled.
7Fitupandinstallincludedframebracketstooutsideofframeasshown.Included
nutplategoesinsideframe.ReusefactoryboltsfromStep2wherecircled.
IFYOUDONOTHAVETHETIRECARRIERROADARMORBUMPERSKIPTOSTEP17
8Removethesparerefromtailgateandsetitaside.
9Usinga13mmsocket,removethe8boltssecuringthesparerecarriermounttothetailgateandallowtohang.
10Ontheinsideofthetailgatenearthelatch,popouttheventedplascpiecetogainaccesstowiring.
STOP
11Pressdownontheplascclipandthenunplugthe3rdbrakelightwiringharnessandremovealongwiththepass
2007+JeepWranglerRearBumperPage(4of5)
www.ROADARMOR.com
INSTALL INSTRUCTIONS
13AachStrikerPadwithtwo(2)1/420CounterSunkScrewswith1/4”washerandNylocknutsontheinsideofbumper.
14AachTireCarrierarmbyrstngonebrassbushing(angedown)overthehingepin.Thenttheopenendofthe
recarrierarmoverthebushingandbeginslidingthesecondbrassbusingdownoverthehingepin(angeup).Fitupthe
supportbracketandthreadthe1/2”BuonHeadthroughbracketintohingepin,butdonotghten.Now,usingthe3/8”
hardwareboltonthesupportbracket.Besuretogeteveryboltstartedbeforefullyghtening.
TIPThethree(3)3/8”buonheadboltsthatclampthebrassbushingsoverthehingepinadjustthermnessoftheswing.
Donotoverghtentheseasyoucoulddamagethebushings,butghtenthemunlyouarehappywiththeresistance.
15Thethree1/2”Grade8boltstriangulateoverthewheelmountsha.Thisshaallowsforsomeinandoutadjustment.
Besuretocranktheseboltsdownandcheckthemperiodically!
16InstalltheincludedwheelstudsthroughtheholesasmarkedifyouhavestockJeepaxles.Theseholeswillneedtobe
drilledoutto5/8”usingastepbitifyouhaveone.x3
12AachLatchtoTireCarrierarmusingthefour(4)5/16”StainlessSteelBuonHeadBolts.
2007+JeepWranglerRearBumperPage(5of5)
www.ROADARMOR.com
INSTALL INSTRUCTIONS
18FitupyournewRoad
ArmorBumperandstarta
washer,lockwasherand
nutovereachbolt.
Onceallnutsarenger
ght,checktmentand
ghtenthemalldown.
Checkthatallthebracket
boltsarefullyghtaswell.
IFYOUHAVEANYINTERFERENCEISSUESWITHTHEFACTORYTOWHITCHRECEIVER
Pullthewiringharnessstraightdownandoutofit’smountandzipeitoutoftheway.
Removethe4boltssecuringthetowhitchreceivertotherearcrossmemberusingan18mmsocket.
Ifthetowhitchreceiverisdiculttoremove,useaprybartoassistinremoval.
NowinstallbumperasinSTEP18,thenusingaoorjackandablockofwood,reinstallthetowhitch.
TIRECARRIERASSEMBLED—CONTINUEFROMHERE
17InstalltheBoltTabsthroughbumperusingtheincludedkeeperwashers.Usea3/4”deepsockettopushthewashers
overthethreads.
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Road Armor 508R0B-TC Installation guide

Type
Installation guide
This manual is also suitable for

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