Afag CS 20/150 User manual

Compact Slide

CS 16 / CS 20

- Declaration of Incorporation

- Module Information

- Montage Instructions

- Maintenance Instructions

“Translation” of the Original Montage Instructions

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 1

These Montage Instructions apply to:

Type

Order No. Type Order No.

CS 16/30 50167742 CS 16/60 50154069

CS 16/90

CS 20/50

CS 20/150

50154070 CS 16/120 50154071

50100711 CS 20/100 50100712

50100713

Version of this documentation: CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

DANGER

Indicates an immediate threatening danger.

Non-compliance with this information can result in death or serious personal injuries

(invalidity).

WARNING

Indicates a possible dangerous situation.

Non-compliance with this information can result in death or serious personal injuries

(invalidity).

CAUTION

Indicates a possibly dangerous situation.

Non-compliance with this information can result in damage to property or light to

medium personal injuries.

NOTE

Indicates general notes, useful operator tips and operating recommendations which don't

affect safety and health of the personnel.

Symbols: Assembly and initial start-up must be carried out by qualified

Personnel only and according to these Montage Instructions.

2 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

Table of contents

1.1.0 According to: 2006/42/EC ............................................................................................................................... 4

2.0.0 Module Information ......................................................................................................................................... 5

2.1.0 Transport and storage (packing and unpacking) ........................................................................................ 5

2.1.1 Possibilities of fastening the CS 16 / CS 20 ............................................................................................... 6

2.1.2 Centering bushings and hole matrix .......................................................................................................... 7

2.1.3 Tightening torques for bolts ....................................................................................................................... 8

2.1.4 Slide unit load factors CS 16 ...................................................................................................................... 9

2.1.5 Preferred combinations CS 16 ................................................................................................................. 10

2.1.6 Slide unit load factors CS 20 .................................................................................................................... 11

2.1.7 Preferred combinations CS 20 ................................................................................................................. 12

3.1.0 Manufacturer address: ............................................................................................................................. 13

3.1.1 Symbols ................................................................................................................................................... 14

3.1.2 General description .................................................................................................................................. 14

3.1.3 Description of the module ........................................................................................................................ 15

3.1.4 Scope of supply ....................................................................................................................................... 16

3.1.5 Intended use ............................................................................................................................................ 16

3.1.6 Warranty .................................................................................................................................................. 17

.......................................................................................................................................................................... 17

3.1.7 Areas of application ................................................................................................................................. 17

3.1.8 Dimension CS 16 ..................................................................................................................................... 18

3.1.9 Technical data CS 16............................................................................................................................... 19

3.2.0 Dimension CS 20 ..................................................................................................................................... 20

3.2.1 Technical data CS 20............................................................................................................................... 21

3.2.2 Pneumatic connection for CS Module ...................................................................................................... 22

3.2.3 Preparation for start-up ............................................................................................................................ 23

3.2.4 Setting the shock absorbers and the stop screws .................................................................................... 24

3.2.5 Installation of the sensors ....................................................................................................................... 25

3.2.6 Accessories ............................................................................................................................................. 25

3.2.7 Fitting the initiator .................................................................................................................................... 26

3.2.8 Fitting the proximity switch in the module grooves ................................................................................... 27

3.2.9 Check of the final position in the total stroke range ................................................................................. 28

3.3.0 Start-up of the CS Compact Slide ............................................................................................................ 28

3.3.1 Optional ZA intermediate stop for the CS16 / CS 20 ............................................................................... 30

3.3.2 Mounting the ZA-Intermediate stop for the Compact Slide ...................................................................... 31

3.3.3 Fine adjustment of the stop screw with shock absorber.......................................................................... 32

3.3.4 Operating sequence of the intermediate position when extending ........................................................... 33

3.3.5 Changing the ZA catch ............................................................................................................................ 35

3.3.6 Modification of the ZA for the reserve action direction ............................................................................. 36

4.0.0 Maintenance Instructions .............................................................................................................................. 39

4.1.0 Maintenance and servicing of the CS16/20 compact Slide ...................................................................... 39

4.1.1 Servicing .................................................................................................................................................. 40

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 3

4.1.2 Accessories for CS 16 / CS 20 module .................................................................................................... 41

4.1.3 Faults during operation ............................................................................................................................ 44

4.1.4 Disassembly and repair ........................................................................................................................... 45

4.1.5 Disposal ................................................................................................................................................... 46

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1.1.0 According to: 2006/42/EC

Standard: EN ISO 12100:2010 (German Version)

The manufacturer:

Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil

hereby declares that the incomplete machine:

Designation: Compact Slide (Pneumatic)

Types: CS 16 / CS 20

Consecutive serial: Nr.50xxxxxx

- Machinery Directive 2006/42/EC

- Standard: EN ISO 12100:2010 (German Version)

- Safety of machinery General principles for risk assessment and risk reduction.

- The special technical documents shall be sent to a reasoned request by national authorities in printed

documents or electronically (pdf).

Applied and fulfilled essential requirements:

- 1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.5; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1;

1.6.3; 1.6.4; 1.7; 1.7.4; 1.7.4.1; 1.7.4.2

Who installs this incomplete machine or assemble with other machines, a risk assessment for its resulting

machine which must make the provisions of the

EC directive: 2006/42 / EC.

Norme: EN ISO 12100:2010 (German Version)

Agent:

For the compilation of the technically relevant documents:

Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil

Place, date Huttwil, 12.13.2019

Siegfried Egli Niklaus Röthlisberger

Managing Director Producte Manager HT

Afag Automation AG Afag automation AG

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 5

2.0.0 Module Information

2.1.0 Transport and storage (packing and unpacking)

CAUTION

The CS module is packed in the original cardboard box; if the module is not handled

properly it may fall out of the box when unpacking and cause injuries to limbs or

squeeze your fingers.

NOTE

Consider please! With each module security is settled a technical newspaper. This

newspaper is to be reas busily by each person with the module.

6 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

2.1.1 Possibilities of fastening the CS 16 / CS 20

Installation at the bottom of the base body with Installation of base body, through

Bolted with

CS 16 Special screws M4x20/8

CS 20 Special screws M6x25/9

CAUTION

When the module is installed in a vertical position, the slide should always be moved,

before the installation, into the lowermost position, since masses that move suddenly

can cause injury.

CS 16

CS 20

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 7

2.1.2 Centering bushings and hole matrix

Hole matrix at the CS 16 / CS 20 Comact Slide

CS 16 CS 20

Hole matrix 15x30mm Hole matrix 24x48mm

Thread / bore hole M4 Thread/bore hole M6

Centering bushings (H7) 7mm Centering bushings 9mm

Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the

diagonally opposite bore holes of the mounting grid.

8 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

2.1.3 Tightening torques for bolts

The bolts to be used for assembly must at least satisfy the following conditions:

Standard: VDI 2230

Strength: class 8.8

Surface: galvanized blue, oiled or greased

Thread Tightening torques

M3 1.1 … 1.4 Nm

M4 2.6 … 3.3 Nm

M5 5.2 … 6.5 Nm

M6 9,0 ... 11.3 Nm

M8 21.6 … 27.3 Nm

This is a partly complete machine

Installation of the CS modules into a system

The series of the CS modules is used for the CS movement of rigidly mounted loads in non-explosion

hazardous ambient and operating conditions that are specified for these modules, see Technical Data Sheet in

the actual Handling catalogue. The rotary modules can be mounted in any possible position.

NOTE

This Montage Instructions should be read carefully before carrying out any activity on or

with the CS module. The CS module may only be deployed in accordance with the

intended use.

Safety instructions

NOTE

Modifications to the CS module that are not described in this Montage Instructions or have

not been approved in writing by the company Afag Automation AG are not permitted. In

case of improper changes or assembly, installation, operation, maintenance or repairs, Afag

Automation AG rejects all liability.

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 9

2.1.4 Slide unit load factors CS 16

10 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

2.1.5 Preferred combinations CS 16

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 11

2.1.6 Slide unit load factors CS 20

12 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

2.1.7 Preferred combinations CS 20

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 13

3.0.0 Montage Instructions (Document original)

3.1.0 Manufacturer address:

Afag Automation AG

Fiechtenstrasse 32

CH-4950 Huttwil

Sales Handling:

Tel. 0041 (0)62 959 87 02

www.afag.com

These operating instructions apply to:

Product name: Compact Slide (pneumatic)

Types: CS 16/30; CS 16/60; CS 16/90; CS 16/120

CS 20/50; CS 20/100; CS 20/150

Consecutive Series: No. 50xxxxxx

This is an incomplete machine

Who installs this incomplete machine or assemble with other machines, a risk assessment for its resulting

machine which must make the provisions of the

EC directive: 2006/42/EC

Standard: EN ISO 12100:2010 (German version)

Agent:

For the compilation of the technically relevant documents:

Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil

14 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

3.1.1 Symbols

Assembly and initial start-up must be carried out by qualified personnel only and according to these instructions.

CAUTION

Indicates a possibly dangerous situation.

Non-compliance with this information can result in damage to property or light to

medium personal injuries.

NOTE

Indicates general notes, useful operator tips and operating recommendations which don't

affect safety and health of the personnel.

3.1.2 General description

This is an incomplete machine

The series of the CS 16-25 Compact Slide is used for the linear, smooth movement of rigidly mounted loads

under the ambient and operating conditions defined, see Technical data.

The CS 16-25 Compact Slide can be installed in the horizontal or vertical position.

Modifications on the CS 16-20 Compact Slide that are not described in these Montage Instructions or have not

been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly,

installation, operation, maintenance or repairs, Afag Automation AG rejects all liability.

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 15

3.1.3 Description of the module

1 Base body 4 C-groove for electric proximity switch

2 slide 5 Mounting possibility for inductive sensors

3 Stop sleeve and shock absorber 6 Pneumatic connections M5

The CS Compact Slide consists of the base body (1) with pneumatic connections (6) and the cylinder which

operates the slide (2).

The stop positions are set by means of a stop sleeve with integrated shock absorber (3).

 The stop position is queried by means of the PNP proximity switch Ø 4mm mounted with a sliding block

(sensor not included in the scope of supply, please see “Accessories”).

 An inductive sensor (5) can also be used as alternative to the electric proximity switch (4).

6

1

4

2

3

5

3

16 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

3.1.4 Scope of supply

Quant. Description Quant. Description

2

Centering bushings 7x3 mm 2 Centering bushings 9x4 mm

4

Special screw M4x20/8 4 Special screw M6x25/9

3.1.5 Intended use

The series of the CS Compact Slide is used for the linear movement of rigidly mounted loads under the ambient

and operating conditions defined for this module; see Technical catalogue.

NOTE

These montage Instructions should be read carefully before carrying out any activity on or

with the module.

The module may only be deployed in accordance with the intended use.

Modifications on the module that are not described in these Montage Instructions or

have not been approved in writing by Afag are not permitted. In case of

improper changes or assembly, installation, operation, maintenance or

repairs, Afag rejects all liability.

CAUTION

Connection of compressed air and operation of pneumatic systems may cause

unpredictable movements which may result in personal injury or damage to property.

When connecting compressed air for the first time make sure that all air throttles are closed. Aerate the system

slowly.

CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312 17

3.1.6 Warranty

3.1.7 Areas of application

The CS Compact Slides are exclusively designed for the linear movement of load capacities of up to 2.0 – 3.0 kg

(CS 16); (CS 20 to 5 kg), in any position on the slide and maximum 1.5 - 2.0 kg (CS 16); (CS 20 to 4.0 kg) at the

face side of the module; the load capacities should not affect persons, property or the environment. They can also

be used in combination with other modules than Pick & Place machines, the permissible load capacities should,

however, not be exceeded.

Any other use is regarded as inadequate.

NOTE

The manufacturer does not accept any liability for damage resulting from such use.

The risk is that of the user alone.

Intended use also includes paying attention to the Montage instructions and observing the maintenance and

repair instructions specified by the manufacturer.

The CS module may only be operated and serviced by correspondingly trained personnel who have also profound

knowledge of the dangers.

CAUTION

The applicable regulations for prevention of accidents and the other generally

accepted safety-relevant and occupational safety and health regulations are to be

followed.

The term of the warranty on Afag handling components and systems is:

 24 months following commissioning, but a maximum of 27 months following delivery.

 Wear parts (e.g. shock absorbers) are not covered by the warranty. *

The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted.

The warranty will be voided in event of the following:

 Use for other than the intended purpose

 Failure to observe the notes on installation, commissioning, operation and maintenance in the operating manual

 Improper installation, commissioning, operation and maintenance

 Independent repairs and constructional changes without prior instruction by Afag Automation AG

 Removal of the serial number on the product

 Using the module without shock absorbers, or with defective shock absorbers

 Inadequate monitoring of wear parts

*A customer has the right to a defect-free product. This is also applicable for accessories and wear parts, if they are

defective.

However, wear does not fall within the scope of the warranty.

18 CS 16 - CS 20 - OI-vers. 5.3 gb. 20190312

3.1.8 Dimension CS 16

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3.1.9 Technical data CS 16

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