Danfoss VZH088-117-170 Gen3 Single User guide

Danfoss scroll compressors

VZH088-117-170 Gen3

Single

R410A

Application guidelines

www.danfoss.com

Content

GENERAL INFORMATION ........................ 4

Features..................................................... 5

Compressor model designation ............. 6

Technical speciﬁcations ........................... 7

Dimensions ............................................. 10

Electrical data, connections and wiring 24

Supply voltage ........................................................... 24

Phase sequence and reverse rotation

protection .................................................................... 27

Sound level and acoustic hood ........................... 28

IP rating ......................................................................... 29

Motor protection ....................................................... 29

Approval and certiﬁcates ...................... 30

SYSTEM DESIGN ..................................... 31

System design generalities ................... 31

Compressor capacity and modulation ..............31

Diﬀerences between variable speed and

ﬁx in speed unit design ............................................31

Compressor and drive control .............. 32

Typical control architecture .................................. 32

Oil injection control ................................................. 32

Compressor start and stop, speed control ...... 33

Short cycle protection............................................. 34

Drive alarm .................................................................. 35

Stop compressor in case of

safeties (LP, HP, DGT) ................................................ 35

4 Way valve control and defrost logic ............... 36

Unit remotely controlled ........................................ 36

Superheat management ........................ 37

Oil superheat measurement

during qualiﬁcation ...................................................37

Test and components required

per application .......................................................... 38

Liquid ﬂoodback and defrost test....................... 38

Expansion valve ......................................................... 39

Selection of expansion valve ................................ 39

Adjustment of exv control parameters ............ 40

Location and installation of bulb (TXV)

or pressure and temperature sensor (EXV) ......41

Suction accumulator .................................................41

Oil return management ......................... 42

Test and components required

per application ............................................................42

Oil return test ...............................................................42

Piping recommendations to ensure

oil return ....................................................................... 43

Oil boost ....................................................................... 44

Oil separator................................................................46

Prevent oﬀ cycle migration ................... 47

Compressor charge limit .........................................47

Test and components required

per application ...........................................................47

Test and components required

per application ...........................................................47

Surface sump heater ................................................ 48

Surface sump heater control logic ..................... 48

Non return valve ........................................................ 48

Liquid line solenoid valve ...................................... 49

Pump down cycle ..................................................... 49

Operating envelope ................................................. 50

Compressor envelope and pressure settings . 50

Protection and control of envelope ....................51

Operating envelope ............................... 52

Operating envelope ................................................. 53

High pressure switch ............................................... 53

Operating envelope ................................................. 54

Low pressure switch ................................................. 54

Discharge gas thermostat ..................................... 54

MOP (Max Operating Pressure Control) ...........55

Sound and vibrations management ..... 56

Sound level .................................................................. 56

Vibrations ..................................................................... 56

Gas pulsation .............................................................. 56

Compressor mechanical installation .... 57

Grommets .................................................................... 57

Max inclination........................................................... 57

Drive installation ....................................58

Direct and indirect exposure of drive

to water ........................................................................ 58

Dust Exposure ............................................................ 58

Mechanical Mounting ............................................. 58

Drive ambient temperature ...................................59

EMC ................................................................................ 60

EMC best practices ................................................... 60

EMC correct installation of an frequency

drive CDS303 ............................................................... 60

INTEGRATION INTO SYSTEMS .............. 61

Assembly line procedure ....................... 61

Reduce moisture in the system ............................61

Requirements ..............................................................61

Solutions........................................................................61

Compressor storage ..................................................61

Compressor holding charge ..................................61

Handling .......................................................................61

Piping assembly ......................................................... 62

System pressure test and leak detection ......... 62

Vacuum evacuation and moisture removal ... 63

Refrigerant charging ................................................ 63

Dielectric strength and insulation

resistance tests ........................................................... 63

Commissioning ....................................... 64

Preliminary check ......................................................64

Initial start-up ............................................................. 64

System monitoring ...................................................64

Oil level checking and top-up .............................. 64

Troubleshooting ..................................... 65

Dismantal and disposal ......................... 68

Packaging ............................................... 69

Ordering codes ....................................... 70

Accessories .............................................. 73

3AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

General Information

Danfoss scroll compressors are designed and

manufactured with state of the art technology

and follow European and US regulations. There

is an added emphasis placed on safety and

reliability. Critical instructions are highlighted

with the following icons:

This icon indicates instructions to avoid

safety risk.

This icon indicates instructions to avoid

reliability risk.

The purpose of this guideline is informational,

with the intent to educate customers as to how

the compressors should properly function.

If you need any additional assistance, please

contact Danfoss Technichal Support. In any case,

Danfoss manufacturing accepts no liability as a

result of misuse or improper integration of the

compressor unit.

R

4 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Features

Patented oil injection control system:

1. Ensures optimal eﬃciency at low speed

by improving scroll set sealing.

2. Optimizes the oil circulation.

Intermediate discharge

valves(IDVs) increase part

load eﬃciency

Lead free polymer bearing

with excellent performance

under diverse loads and

speeds

Permanent magnet motor

with high eﬃciency at all

speeds

Oil strainer controls the

risk of system debris in

the oil injection circuit

Gearotor oil pump

ensures low speed

bearing lubrication

5AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Compressor model designation

Compressor

nomenclature

Frequency converter

nomenclature

ANAGC117ZHV

Variable speed

Family

VZH scroll

Lubricant

POE lubricant, R410A

refrigerant

Swept volume

in cm³/rev

Design pressure ratio

C: with IDV

Evolution index

Motor protection type

N: no internal motor protection

(protection by drive)

Equipement version

A: brazed connections, single version

D: brazed connections, uniﬁed version

Motor voltage code to CDS303 *

G: 380-480V/3~/50 & 60Hz

H: 525-600V/3~/50&60Hz

J: 200-240V/3~/50 & 60Hz

* main supply voltage to frequency converter

Oil sight glass Oil level switch

Single version Threaded None

Uniﬁed version Threaded Threaded

H2E20T4P15K303CDS

Dedicated compressor

drive for VZH/VSH scroll

Serie 303

High overload

output power

in kW

Main supply voltage

T2: 200-240V/3 ph/50-60 Hz

T4: 380-480V/3 ph/50-60 Hz

T6: 525-600V/3 ph/50-60 Hz

RFI class

Enclosure protection

IP rating

Note:

High overload output power: output power @160% Torque

6 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Technical speciﬁcations

Compressor can be sized on peak load, for best

applied cost, or optimal eﬃciency. For optimal

eﬃciency, see our performance details in

Coolselector software.

Compressor size

Diﬀerent frequency converter variants are

available according to:

1. Mains supply voltage

2. IP class (CDS303 drives are available in IP20 or

IP55 housings)

3. RFI (Radio Frequency Interference) class H2/H3

or HX

4. Printed Circuit Board (PCB) coated or not

coated.

When the compressor size and mains voltage

have been deﬁned in the above selection criteria,

the code number tables from the “Ordering

information and packaging” section provides the

appropriate frequency converter sizes and up

to eight corresponding code numbers for each

compressor model.

Note this compressor is equipped with

a four poles electrical motor so the applied

frequency from the inverter will be 50 Hz for

25 rps (1500 rpm) up to 200 Hz for 100 rps

(6000 rpm).

Please refer to the table below

Frequency converter

variants

Compressor and

frequency converter

combinations

min max

Compressor speed

rps 25 100

rpm 1500 6000

Drive output frequency Hz 50 200

7AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Technical speciﬁcations

Compressor

speciﬁcations

Frequency converter

speciﬁcations

Mains supply voltage

T2: 200 - 240 V ±10% (3-phase)

T4: 380 - 480 V ±10% (3-phase)

T6: 525 - 600V ±10% (3-phase)

Supply frequency 50 / 60 Hz

Output voltage 0 - 100 % of supply voltage

Inputs 6 digital (0-24V), 2 analog (0/±10V or 4-20mA, scalable)

Programmable outputs 2 digital (0-24V), 1 analog (0/4-20mA), 2 relay

Protection functions Over-current protection, low / high current handling

Compressor functions Motor protection, compressor ramp up/down control

Compressor

model

Swept volume

Displacement

Oil charge Net weight

25 rps 50 rps 60 rps 100 rps

cm³/rev cu.in/rev m³/h cu.ft/h m³/h cu.ft/h m³/h cu.ft/h m³/h cu.ft/h dm³ oz kg lbs

VZH088 88.4 5.39 7.7 272 15.4 544 18.6 657 30.8 1088 3.8 128 55 121

VZH117 116.9 7.13 10.1 357 20.3 717 24.6 869 40.6 1434 4.1 139 61 134

VZH170 170.2 10.39 14.8 523 29.6 1045 35.7 1261 54.2 1914 7.7 260 112 247

Oil injection An oil injection system is integrated into the VZH

compressors for improved sealing of the scroll

pockets during compression thus improving

its isotropic eﬃciency while also controlling

the amount of oil circulated into the system (oil

circulation ratio).

This system is controlled through the frequency

converter and preconﬁgured on relay_1.

The oil injection is ON at low speed and OFF at

high speed. The preset speed values are shown

on following table

Internally, the solenoid valve is bypassing the oil

injection

Oil injection is ENABLED when solenoid valve

coil IS NOT power supplied (Below oil injection

speed)

Oil injection is DISABLED when solenoid valve

coil IS power supplied (Above oil injection speed)

The compressors are delivered without the coil.

They are available in 208-240Vac, 110-120Vac or

24Vac and the ordering code numbers are in the

ordering information section.

Compressor model Oil injection below

VZH088 65rps 3900rpm

VZH117 55rps 3300rpm

VZH170 45rps 2700rpm

8 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Technical speciﬁcations

OIL level sensor A TEKLAB LC-XN optical-electrical level sensor

is ﬁxed on the inverter compressor. The oil level

sensor prism is ﬁxed on the compressor, the

electrical part is ordered by accessory kit. The oil

level sensor monitors the compressor oil level

and sends oil level signal to an external relay or

digital input of unit controller. A 5±2 seconds

delay is recommended to mitigate oil level

ﬂuctuationand avoid false alarms.

- Lack of oil: Circuit between 2 and 3 will be

opened internally, there will be no current

ﬂowing through load or coil of external relay,

relay is open.

- Enough oil: Circuit between 2 and 3 will be

closed internally, there will be current ﬂowing

through load or coil of external relay, relay is

close.

Note: For 24VDC, output voltage in case of lack

of oil is >13V DC and not 0V

For customers who needs UL certiﬁcates, please

order 24V AC/DC sensor.

24VDC MODEL

230VAC MODEL

24VAC MODEL

24VDC MODEL

230VAC MODEL

24VAC MODEL

24VDC MODEL

230VAC MODEL

24VAC MODEL

Oil level sensor is a special component which

assembles on variable speed compressor. It is

provided in oil level sensor accessory kit.

VZH088 VZH117 VZH170

9AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

VZH088-G/H single version (with oil sight glass)

ØD

H3

H1

H5

L1

L2

L3

L4

H2

H4

Dimensions

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 33 mm

(1.30 inch) hole

T2

T1

T3

Power supply

GrommetElectrical box

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Single VZH088-G/H 220.8 8.69 234.6 9.23 451.2 17.76 484.8 19.08 93.8 3.69 93.8 3.69 230 9.05 230 9.05 190.5 7.5 180.7 7.11 8560025

1

10 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

2

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Uniﬁed VZH088-G/H 220.8 8.69 234.6 9.23 451.2 17.76 484.8 19.08 74.8 2.94 93.8 3.69 230 9.05 230 9.05 190.5 7.5 180.7 7.11 8560097

VZH088 -G/H uniﬁed version (with oil sight glass and oil level sensor)

ØD

H3

L1

L2

L3

L4

H4

H5

H2

H1

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 33 mm

(1.30 inch) hole

T2

T1

T3

Power supply

GrommetElectrical box

Dimensions

Oil sight glass

11AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Dimensions

VZH088-J single version (with oil sight glass)

L1

L4

L3

L2

H5

H2

ØD

H1

H3

H4

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 40.5 mm

(1.59 inch) hole

Ø 16.5 mm

(0.65 inch)

knockout

Power supply

T2

T1

T3

GrommetElectrical box

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Single VZH088-J 220.8 8.69 234.6 9.23 451.2 17.76 484.8 19.08 93.8 3.69 93.8 3.69 230 9.05 230 9.05 190.5 7.5 200.4 7.81 8560030

3

12 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

4

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Uniﬁed VZH088-J 220.8 8.69 234.6 9.23 451.2 17.76 484.8 19.08 74.8 2.94 93.8 3.69 230 9.05 230 9.05 190.5 7.5 200.4 7.81 8560098

VZH088 -J uniﬁed version (with oil sight glass and oil level sensor)

ØD

H3

H4

H1

H2

H5

L1

L2

L4

L3

Dimensions

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 40.5 mm

(1.59 inch) hole

Ø 16.5 mm

(0.65 inch)

knockout

Power supply

T2

T1

T3

GrommetElectrical box

13AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Dimensions

VZH117-G/H single version (with oil sigh glass)

H2

H1

H3

ØD

H5

L1

L2

L4

L3

H4

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 33 mm

(1.30 inch) hole

T2

T1

T3

Power supply

GrommetElectrical box

5

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Single VZH117- G/H 220.8 8.69 276.9 10.92 507.9 20.02 541.6 21.34 100 3.96 100 3.96 230 9.05 230 9.05 190.5 7.5 180.7 7.13 8560026

14 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

6

VZH117-G/H uniﬁed version (with oil sight glass and oil level sensor)

ØD

H3

H4

H5

H1

H2

L1

L2

L3

L4

Dimensions

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 33 mm

(1.30 inch) hole

T2

T1

T3

Power supply

GrommetElectrical box

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Uniﬁed V ZH117-G/H 220.8 8.69 276.9 10.92 507.9 20.02 541.6 21.34 72 2.86 100 3.96 230 9.05 230 9.05 190.5 7.5 180.7 7.13 8560099

15AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Dimensions

VZH117-J single version (with oil sight glass)

L1

L2

L3

ØD

Ø243

H3

H1

H5

L4

H2

H4

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 40.5 mm

(1.59 inch) hole

Ø 16.5 mm

(0.65 inch)

knockout

Power supply

T2

T1

T3

GrommetElectrical box

7

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Single VZH117-J 220.8 8.69 276.9 10.92 507.9 20.02 541.6 21.34 100 3.96 100 3.96 230 9.05 230 9.05 190.5 7.5 200.4 7.87 8560031

16 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

8

VZH117-J uniﬁed version (with oil sight glass and oil level sensor)

ØD

H3

L1

L2

L3

L4

H4

H5

H1

H2

Dimensions

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Uniﬁed VZH117-J 220.8 8.69 276.9 10.92 507.9 20.02 541.6 21.34 72 2.86 100 3.96 230 9.05 230 9.05 190.5 7.5 200.4 7.87 8560100

15 mm

(0.59 inch)

HM 8 bolt

Lock washer

Flat washer

Steel mounting

sleeve

Rubber grommet

Nut

Ø 40.5 mm

(1.59 inch) hole

Ø 16.5 mm

(0.65 inch)

knockout

Power supply

T2

T1

T3

GrommetElectrical box

17AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Dimensions

VZH170-G/H single version (with oil sight glass)

ØD

H2

H1

H5

H4

L1

L4

L2

L3

H3

HM 8 bolt

Lock washer

Flat washer

Steel mounting sleeve

Rubber grommet

Nut

28 mm

(1.10 inch)

Compressor

base plate

Cover holding screw (x2) - Torque: 2.2 Nm

Faston 1/4" tabs

Terminal box

Power supply

Sump heater

Ø 40.5 mm

(1.59 inch) hole

Ø 50.5 mm

(1.99 inch) knockout

T1

T2

T3

GrommetElectrical box

9

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Single VZH170-G/H 257 10.12 329 12.97 644.5 25.39 686.5 27.04 104.1 4.10 104.1 4.10 345 13.58 371 14.61 279.4 11 257 10.12 8551186

18 AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

10

VZH170-G/H uniﬁed version (with oil sight glass and oil level sensor)

ØD

H2

H5

L1

L4

L2

L3

H1

H3

H4

Dimensions

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Uniﬁed VZH170-G/H 257 10.12 329 12.97 644.5 25.39 686.5 27.04 83.6 3.3 120.5 4.74 345 13.58 371 14.61 279.4 11 257 10.12 8560095

HM 8 bolt

Lock washer

Flat washer

Steel mounting sleeve

Rubber grommet

Nut

28 mm

(1.10 inch)

Compressor

base plate

Cover holding screw (x2) - Torque: 2.2 Nm

Faston 1/4" tabs

Terminal box

Power supply

Sump heater

Ø 40.5 mm

(1.59 inch) hole

Ø 50.5 mm

(1.99 inch) knockout

T1

T2

T3

GrommetElectrical box

19AB300034185311en-000101

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Dimensions

VZH170-J single version (with oil sight glass)

ØD

H1

H5

L1

L3

L2

L4

H4

H2

H3

HM 8 bolt

Lock washer

Flat washer

Steel mounting sleeve

Rubber grommet

Nut

28 mm

(1.10 inch)

Compressor

base plate

Ø 50.5 mm (1.99 inch) hole

Ø 63.5 mm (2.50 inch) knockout

T1

T2

T3

Ø 22.5 mm

(0.89 inch) knockout

Sump heater

GrommetElectrical box

11

Version

Compressor

model

D H1 H2 H3 H4 H5 L1 L2 L3 L4

Outline

drawing

number

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Single VZH170 -J 257 10.12 329 12.97 644.5 25.39 686.5 27.04 104.1 4.10 104.1 4.10 345 13.58 371 14.61 279.4 11 277 10.90 8551174

20 AB300034185311en-000101

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Danfoss VZH088-117-170 Gen3 Single User guide

Danfoss VZH088-117-170 Gen3 Single User guide

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