Content
GENERAL INFORMATION ........................ 4
Features..................................................... 5
Compressor model designation ............. 6
Technical specifications ........................... 7
Dimensions ............................................. 10
Electrical data, connections and wiring 24
Supply voltage ........................................................... 24
Phase sequence and reverse rotation
protection .................................................................... 27
Sound level and acoustic hood ........................... 28
IP rating ......................................................................... 29
Motor protection ....................................................... 29
Approval and certificates ...................... 30
SYSTEM DESIGN ..................................... 31
System design generalities ................... 31
Compressor capacity and modulation ..............31
Differences between variable speed and
fix in speed unit design ............................................31
Compressor and drive control .............. 32
Typical control architecture .................................. 32
Oil injection control ................................................. 32
Compressor start and stop, speed control ...... 33
Short cycle protection............................................. 34
Drive alarm .................................................................. 35
Stop compressor in case of
safeties (LP, HP, DGT) ................................................ 35
4 Way valve control and defrost logic ............... 36
Unit remotely controlled ........................................ 36
Superheat management ........................ 37
Oil superheat measurement
during qualification ...................................................37
Test and components required
per application .......................................................... 38
Liquid floodback and defrost test....................... 38
Expansion valve ......................................................... 39
Selection of expansion valve ................................ 39
Adjustment of exv control parameters ............ 40
Location and installation of bulb (TXV)
or pressure and temperature sensor (EXV) ......41
Suction accumulator .................................................41
Oil return management ......................... 42
Test and components required
per application ............................................................42
Oil return test ...............................................................42
Piping recommendations to ensure
oil return ....................................................................... 43
Oil boost ....................................................................... 44
Oil separator................................................................46
Prevent off cycle migration ................... 47
Compressor charge limit .........................................47
Test and components required
per application ...........................................................47
Test and components required
per application ...........................................................47
Surface sump heater ................................................ 48
Surface sump heater control logic ..................... 48
Non return valve ........................................................ 48
Liquid line solenoid valve ...................................... 49
Pump down cycle ..................................................... 49
Operating envelope ............................... 50
Compressor envelope and pressure settings . 50
Protection and control of envelope ....................51
High pressure switch ............................................... 53
Operating envelope ................................................. 54
Low pressure switch ................................................. 54
Discharge gas thermostat ..................................... 54
MOP (Max Operating Pressure Control) ...........55
Sound and vibrations management ..... 56
Sound level .................................................................. 56
Vibrations ..................................................................... 56
Gas pulsation .............................................................. 56
Compressor mechanical installation .... 57
Grommets .................................................................... 57
Max inclination........................................................... 57
Drive installation ....................................58
Direct and indirect exposure of drive
to water ........................................................................ 58
Dust Exposure ............................................................ 58
Mechanical Mounting ............................................. 58
Drive ambient temperature ...................................59
EMC ................................................................................ 60
EMC best practices ................................................... 60
EMC correct installation of an frequency
drive CDS303 ............................................................... 60
INTEGRATION INTO SYSTEMS .............. 61
Assembly line procedure ....................... 61
Reduce moisture in the system ............................61
Requirements ..............................................................61
Solutions........................................................................61
Compressor storage ..................................................61
Compressor holding charge ..................................61
Handling .......................................................................61
Piping assembly ......................................................... 62
System pressure test and leak detection ......... 62
Vacuum evacuation and moisture removal ... 63
Refrigerant charging ................................................ 63
Dielectric strength and insulation
resistance tests ........................................................... 63
Commissioning ....................................... 64
Preliminary check ......................................................64
Initial start-up ............................................................. 64
System monitoring ...................................................64
Oil level checking and top-up .............................. 64
Troubleshooting ..................................... 65
Dismantal and disposal ......................... 68
Packaging ............................................... 69
Ordering codes ....................................... 70
Accessories .............................................. 73
3AB300034185311en-000301