Mitsubishi Electric MR-J3W-0303BN6/MR-J3W-

SH (NA) 030073-D (1304) MEE Printed in Japan Specifications subject to change without notice.

This Instruction Manual uses recycled paper.

MODEL

CODE

General-Purpose AC Servo

MODEL

MR-J3W-0303BN6

MR-J3W- B

SERVO AMPLIFIER

INSTRUCTION MANUAL

SSCNET interface 2-axis AC Servo Amplifier

J3W Series

MR-J3W-0303BN6/MR-J3W- B Servo Amplifier Instruction Manual

D

HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310

A - 1

Safety Instructions

Always read these instructions before using the equipment.

Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read

through this Instruction Manual, Installation guide, Servo motor Instruction Manual (Vol.2) and appended

documents carefully and can use the equipment correctly. Do not use the servo amplifier and servo motor until

you have a full knowledge of the equipment, safety information and instructions.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

CAUTION

Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight injury to personnel or may cause physical

damage.

Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the

instructions of both levels because they are important to personnel safety.

What must not be done and what must be done are indicated by the following diagrammatic symbols.

: Indicates what must not be done. For example, "No Fire" is indicated by

.

: Indicates what must be done. For example, grounding is indicated by

.

In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so on

are classified into "POINT".

After reading this Instruction Manual, always keep it accessible to the operator.

A - 2

1. To prevent electric shock, note the following

WARNING

Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns

off. Otherwise, an electric shock may occur. In addition, always confirm from the front of the servo amplifier,

whether the charge lamp is off or not.

Connect the servo amplifier and servo motor to ground.

Any person who is involved in wiring and inspection should be fully competent to do the work.

Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, you

may get an electric shock.

Operate the switches with dry hand to prevent an electric shock.

The cables should not be damaged, stressed, loaded, or pinched. Otherwise, you may get an electric

shock.

To prevent an electric shock, always connect the protective earth (PE) terminal (terminal marked ) of the

servo amplifier with the protective earth (PE) of the control box.

When using an earth-leakage current breaker (RCD), select the type B.

To avoid an electric shock, insulate the connections of the power supply terminals.

2. To prevent fire, note the following

CAUTION

Install the servo amplifier, servo motor and regenerative resistor on incombustible material. Installing them

directly or close to combustibles will lead to a fire.

Always connect a magnetic contactor between the power supply and the main circuit power supply (L1, L2,

and L3) of the servo amplifier, in order to configure a circuit that shuts down the power supply on the side of

the servo amplifier’s power supply. If a magnetic contactor is not connected, continuous flow of a large

current may cause a fire when the servo amplifier malfunctions.

Always connect a circuit protector between the power supply and power supply voltage input terminals (24,

0, and M) of the servo amplifier, in order to configure a circuit that shuts down the power supply on the side

of the servo amplifier's power supply. If a circuit protector is not connected, continuous flow of a large

current may cause a fire when the servo amplifier malfunctions.

When a regenerative resistor is used, use an alarm signal to switch main power off. Otherwise, a

regenerative transistor fault or the like may overheat the regenerative resistor, causing a fire.

Provide adequate protection to prevent screws and other conductive matter, oil and other combustible

matter from entering the servo amplifier and servo motor.

Always connect a molded-case circuit breaker to the power supply of the servo amplifier.

A - 3

3. To prevent injury, note the following

CAUTION

Only the voltage specified in the Instruction Manual should be applied to each terminal, Otherwise, a burst,

damage, etc. may occur.

Connect the terminals correctly to prevent a burst, damage, etc.

Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.

Take safety measures, e.g. provide covers, to prevent accidental contact of hands and parts (cables, etc.)

with the servo amplifier heat sink, regenerative resistor, servo motor, etc. since they may be hot while

power is on or for some time after power-off. Their temperatures may be high and you may get burnt or a

parts may damaged.

During operation, never touch the rotating parts of the servo motor. Doing so can cause injury.

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric shock,

etc.

(1) Transportation and installation

CAUTION

Transport the products correctly according to their mass.

Stacking in excess of the specified number of products is not allowed.

Do not carry the servo motor by the cables, shaft or encoder.

Install the servo amplifier in a load-bearing place in accordance with the Instruction Manual.

Do not climb or stand on servo equipment. Do not put heavy objects on equipment.

The servo amplifier and servo motor must be installed in the specified direction.

Leave specified clearances between the servo amplifier and control enclosure walls or other equipment.

Do not install or operate the servo amplifier and servo motor which has been damaged or has any parts

missing.

Do not block the intake and exhaust areas of the servo amplifier. Doing so may cause faults.

Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads.

Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during

operation.

The geared servo motor must be installed in the specified direction to prevent oil leakage.

Take safety measures, e.g. provide covers, to prevent accidental access to the rotating parts of the servo

motor during operation.

Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. The encoder

may become faulty.

Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break.

When the equipment has been stored for an extended period of time, contact your local sales office.

When treating the servo amplifier be careful about the edged parts such as the corners of the servo

amplifier.

The servo amplifier must be installed in the metal cabinet.

A - 4

CAUTION

When you keep or use it, please fulfill the following environmental conditions.

Environment

Item

Servo amplifier Servo motor

[ ] 0 to 55 (non-freezing) 0 to 40 (non-freezing)

Operation

[

] 32 to 131 (non-freezing) 32 to 104 (non-freezing)

[ ] 20 to 65 (non-freezing) 15 to 70 (non-freezing)

Ambient

temperature

Storage

[

] 4 to 149 (non-freezing) 5 to 158 (non-freezing)

Operation 90 RH or less (non-condensing) 80 RH or less (non-condensing)

Ambient

humidity

Storage 90

RH or less (non-condensing)

Ambience Indoors (no direct sunlight) Free from corrosive gas, flammable gas, oil mist, dust and dirt

Altitude Max. 1000m above sea level

HF-MP series

HF-KP series

X, Y: 49 m/s

2

HF-SP51 52

HC-UP72

HF-JP53

73 103

X, Y: 24.5 m/s

2

(Note)

Vibration resistance

HC-LP52

X: 9.8 m/s

2

Y: 24.5 m/s

2

5.9 m/s

2

at 10 to 55Hz

(directions of X, Y and Z axes)

HG-AK series X, Y: 49 m/s

2

Note. Except the servo motor with a reduction gear.

When you disinfect or protect wooden packing from insects, take measures except by fumigation.

Fumigating the servo amplifier or packing the servo amplifier with fumigated wooden packing can cause a

malfunction of the servo amplifier due to halogen materials (such as fluorine, chlorine, bromine, and iodine)

which are contained in fumigant.

The servo amplifier must not be used with parts which contain halogen-series flame retardant materials

(such as bromine) under coexisting conditions.

(2) Wiring

CAUTION

Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.

Do not install a power capacitor, surge killer or radio noise filter (FR-BIF option) between the servo motor

and servo amplifier.

Connect the wires to the correct phase terminals (U, V, W) of the servo amplifier and servo motor.

Not doing so may cause unexpected operation.

Connect the servo amplifier power output (U, V, and W) to the servo motor power input (U, V, and W)

directly. Do not let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.

U

Servo motor

M

V

W

U

V

W

Servo amplifier

U

M

V

W

U

V

W

Servo motorServo amplifier

A - 5

CAUTION

Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.

The surge absorbing diode installed to the DC relay for control output should be fitted in the specified

direction. Otherwise, the emergency stop and other protective circuits may not operate.

DOCOM

Control output

signal

DICOM

24VDC

Servo amplifier

RA

For sink output interface

DOCOM

Control output

signal

DICOM

24VDC

Servo amplifier

RA

For source output interface

When the cable is not tightened enough to the terminal block (connector), the cable or terminal block

(connector) may generate heat because of the poor contact. Be sure to tighten the cable with specified

torque.

Connecting an encoder for different axis to the CN2A or CN2B connector may cause a malfunction.

Connecting a servo motor for different axis to the CNP3A or CNP3B connector may cause a malfunction.

(3) Test run adjustment

CAUTION

Before operation, check the parameter settings. Improper settings may cause some machines to perform

unexpected operation.

Never adjust or change the parameter values extremely as it will make operation instable.

(4) Usage

CAUTION

Provide an external emergency stop circuit to ensure that operation can be stopped and power switched off

immediately.

Any person who is involved in disassembly and repair should be fully competent to do the work.

Before resetting an alarm, make sure that the run signal of the servo amplifier is off to prevent an accident.

A sudden restart is made if an alarm is reset with the run signal on.

Do not modify the equipment.

Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused by

electronic equipment used near the servo amplifier.

Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break a servo amplifier.

Use the servo amplifier with the specified servo motor.

The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used

for ordinary braking.

For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor are

coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety, install

a stopper on the machine side.

A - 6

(5) Corrective actions

CAUTION

When it is assumed that a hazardous condition may take place at the occur due to a power failure or a

product fault, use a servo motor with an electromagnetic brake or an external brake mechanism for the

purpose of prevention.

Configure a electromagnetic brake circuit so that it is activated also by an external emergency stop switch.

B

U

RA

Contacts must be opened with

the emergency stop switch.

Contacts must be opened when a

malfunction (ALM-A/ALM-B) and when an

electromagnetic brake interlock (MBR-A/

MBR-B).

24VDC

Servo motor

Electromagnetic brake

When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before

restarting operation.

Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.

(6) Maintenance, inspection and parts replacement

CAUTION

With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident

due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general

environment.

Please contact your local sales office.

(7) General instruction

To illustrate details, the equipment in the diagrams of this Specifications and Instruction Manual may have

been drawn without covers and safety guards. When the equipment is operated, the covers and safety

guards must be installed as specified. Operation must be performed in accordance with this Specifications

and Instruction Manual.

A - 7

DISPOSAL OF WASTE

Please dispose a converter unit, servo amplifier (drive unit), battery (primary battery) and other options according

to your local laws and regulations.

EEP-ROM life

The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If the

total number of the following operations exceeds 100,000, the servo amplifier may fail when the EEP-ROM

reaches the end of its useful life.

Write to the EEP-ROM due to parameter setting changes

Write to the EEP-ROM due to device changes

Precautions for Choosing the Products

Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine

damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident

compensation caused by special factors unpredictable by Mitsubishi; damages to products other than

Mitsubishi products; and to other duties.

A - 8

COMPLIANCE WITH CE MARKING

Refer to Appendix 3 for the compliance with CE marking.

COMPLIANCE WITH UL/CSA STANDARD

Refer to Appendix 4 for the compliance with UL/CSA standard.

<<About the manuals>>

This Instruction Manual and the following Servo Amplifier/Servo Motor Instruction Manuals (Vol.2) are

required if you use the General-Purpose AC servo MR-J3W-

B for the first time. Always purchase them and

use the MR-J3W-

B safely.

Refer to chapter 15 for using MR-J3W-0303BN6.

Relevant manuals

Manual name Manual No.

MELSERVO-J3W Series Instructions and Cautions for Safe Use of AC Servos IB(NA)0300148

MELSERVO Servo Motor Instruction Manual (Vol.2)(Note 1) SH(NA)030041

EMC Installation Guidelines IB(NA)67310

SSCNET III Interface Linear Servo MR-J3- B-RJ004 INSTRUCTION MANUAL (Note 2) SH(NA)030054

SSCNET III Interface Direct drive servo MR-J3- B-RJ004 INSTRUCTION MANUAL (Note 3) In production

Note 1. Required to use the rotary servo motor.

2. Required to use the linear servo motor.

3. Required to use the direct drive motor.

<<Wiring>>

Wires mentioned in this instruction manual are selected based on the ambient temperature of 40

(104 ).

1

CONTENTS

1. FUNCTIONS AND CONFIGURATION 1 - 1 to 1 - 10

1.1 Summary .................................................................................................................................................. 1 - 1

1.2 Function block diagram............................................................................................................................ 1 - 2

1.3 Servo amplifier standard specifications................................................................................................... 1 - 3

1.4 Function list .............................................................................................................................................. 1 - 5

1.5 Model code definition ............................................................................................................................... 1 - 6

1.6 Combination with servo motor................................................................................................................. 1 - 7

1.7 Parts identification.................................................................................................................................... 1 - 8

1.8 Configuration including auxiliary equipment ........................................................................................... 1 - 9

2. INSTALLATION 2 - 1 to 2 - 6

2.1 Installation direction and clearances ....................................................................................................... 2 - 1

2.2 Keep out foreign materials....................................................................................................................... 2 - 3

2.3 Cable stress ............................................................................................................................................. 2 - 3

2.4 SSCNET

cable laying........................................................................................................................... 2 - 3

2.5 Inspection items ....................................................................................................................................... 2 - 5

2.6 Parts having service lives ........................................................................................................................ 2 - 6

3. SIGNALS AND WIRING 3 - 1 to 3 -40

3.1 Input power supply circuit ........................................................................................................................ 3 - 2

3.2 I/O signal connection example ................................................................................................................ 3 - 4

3.3 Explanation of power supply system....................................................................................................... 3 - 6

3.3.1 Signal explanations ........................................................................................................................... 3 - 6

3.3.2 Power-on sequence .......................................................................................................................... 3 - 8

3.3.3 CNP1, CNP2, CNP3A, CNP3B wiring method ................................................................................ 3 - 9

3.4 Connectors and signal arrangements .................................................................................................... 3 -12

3.5 Signal (device) explanations................................................................................................................... 3 -13

3.6 Alarm occurrence timing chart................................................................................................................ 3 -17

3.6.1 Timing chart...................................................................................................................................... 3 -17

3.6.2 Supplementary information.............................................................................................................. 3 -18

3.7 Interfaces................................................................................................................................................. 3 -19

3.7.1 Internal connection diagram ............................................................................................................ 3 -19

3.7.2 Detailed description of interfaces..................................................................................................... 3 -20

3.7.3 Source I/O interfaces .......................................................................................................................3 -22

3.8 Treatment of cable shield external conductor ........................................................................................ 3 -23

3.9 SSCNET

cable connection ................................................................................................................. 3 -24

3.10 Connection of servo amplifier and servo motor ................................................................................... 3 -26

3.10.1 Connection instructions.................................................................................................................. 3 -26

3.10.2 Power supply cable wiring diagrams............................................................................................. 3 -27

3.11 Servo motor with an electromagnetic brake......................................................................................... 3 -31

3.11.1 Safety precautions ......................................................................................................................... 3 -31

3.11.2 Timing charts ..................................................................................................................................3 -33

3.11.3 Wiring diagrams (HF-MP series

HF-KP series servo motor)..................................................... 3 -36

3.12 Grounding.............................................................................................................................................. 3 -38

2

3.13 Control axis selection............................................................................................................................ 3 -39

3.14 Servo motor selection switch (SW3) .................................................................................................... 3 -40

4. STARTUP 4 - 1 to 4 -14

4.1 Switching power on for the first time ....................................................................................................... 4 - 2

4.1.1 Startup procedure.............................................................................................................................. 4 - 2

4.1.2 Wiring check ...................................................................................................................................... 4 - 3

4.1.3 Surrounding environment.................................................................................................................. 4 - 4

4.2 Startup ...................................................................................................................................................... 4 - 4

4.3 Servo amplifier display............................................................................................................................. 4 - 6

4.3.1 Scrolling display................................................................................................................................. 4 - 6

4.3.2 Status display of an axis ................................................................................................................... 4 - 7

4.4 Test operation .......................................................................................................................................... 4 - 9

4.5 Test operation mode ...............................................................................................................................4 -10

4.5.1 Test operation mode in MR Configurator ........................................................................................ 4 -10

4.5.2 Motor-less operation in controller .................................................................................................... 4 -12

5. PARAMETERS 5 - 1 to 5 -30

5.1 Basic setting parameters (No.PA ) ................................................................................................... 5 - 1

5.1.1 Parameter list .................................................................................................................................... 5 - 2

5.1.2 Parameter write inhibit ...................................................................................................................... 5 - 3

5.1.3 Selection of control mode ................................................................................................................. 5 - 4

5.1.4 Selection of regenerative option ....................................................................................................... 5 - 4

5.1.5 Using absolute position detection system ........................................................................................ 5 - 5

5.1.6 Forced stop input selection............................................................................................................... 5 - 5

5.1.7 Auto tuning ........................................................................................................................................ 5 - 6

5.1.8 In-position range................................................................................................................................ 5 - 7

5.1.9 Selection of servo motor rotation direction....................................................................................... 5 - 8

5.1.10 Encoder output pulse ...................................................................................................................... 5 - 8

5.2 Gain/filter parameters (No.PB

)........................................................................................................ 5 -10

5.2.1 Parameter list ...................................................................................................................................5 -10

5.2.2 List of details..................................................................................................................................... 5 -11

5.3 Extension setting parameters (No.PC

) ........................................................................................... 5 -17

5.3.1 Parameter list ...................................................................................................................................5 -17

5.3.2 List of details..................................................................................................................................... 5 -18

5.3.3 Analog monitor ................................................................................................................................. 5 -21

5.3.4 Alarm history clear............................................................................................................................ 5 -23

5.4 I/O setting parameters (No.PD

) ......................................................................................................5 -24

5.4.1 Parameter list ...................................................................................................................................5 -24

5.4.2 List of details..................................................................................................................................... 5 -25

5.5 Option setting parameters (No.Po

) ................................................................................................. 5 -27

5.5.1 List of parameters............................................................................................................................. 5 -27

5.5.2 List of details..................................................................................................................................... 5 -28

6. GENERAL GAIN ADJUSTMENT 6 - 1 to 6 -12

6.1 Different adjustment methods..................................................................................................................6 - 1

6.1.1 Adjustment on a single servo amplifier............................................................................................. 6 - 1

3

6.1.2 Adjustment using MR Configurator................................................................................................... 6 - 2

6.2 Auto tuning ............................................................................................................................................... 6 - 3

6.2.1 Auto tuning mode .............................................................................................................................. 6 - 3

6.2.2 Auto tuning mode basis .................................................................................................................... 6 - 4

6.2.3 Adjustment procedure by auto tuning............................................................................................... 6 - 5

6.2.4 Response level setting in auto tuning mode .................................................................................... 6 - 6

6.3 Manual mode 1 (simple manual adjustment).......................................................................................... 6 - 7

6.4 Interpolation mode ..................................................................................................................................6 -11

7. SPECIAL ADJUSTMENT FUNCTIONS 7 - 1 to 7 -10

7.1 Function block diagram............................................................................................................................ 7 - 1

7.2 Machine resonance suppression filter..................................................................................................... 7 - 1

7.3 Vibration suppression control manual mode........................................................................................... 7 - 3

7.4 Low-pass filter .......................................................................................................................................... 7 - 5

7.5 Gain changing function ............................................................................................................................ 7 - 5

7.5.1 Applications ....................................................................................................................................... 7 - 5

7.5.2 Function block diagram..................................................................................................................... 7 - 6

7.5.3 Parameters ........................................................................................................................................ 7 - 7

7.5.4 Gain changing procedure.................................................................................................................. 7 - 9

8. TROUBLESHOOTING 8 - 1 to 8 -34

8.1 Alarms and warning list............................................................................................................................ 8 - 1

8.2 Troubleshooting at power on ................................................................................................................... 8 - 3

8.3 Remedies for alarms................................................................................................................................ 8 - 4

8.4 Remedies for warnings ........................................................................................................................... 8 -29

9. OUTLINE DRAWINGS 9 - 1 to 9 - 4

9.1 Servo amplifier .........................................................................................................................................9 - 1

9.2 Connector ................................................................................................................................................. 9 - 3

10. CHARACTERISTICS 10- 1 to 10- 8

10.1 Overload protection characteristics ...................................................................................................... 10- 1

10.2 Power supply equipment capacity and generated loss ....................................................................... 10- 2

10.3 Dynamic brake characteristics.............................................................................................................. 10- 4

10.3.1 Dynamic brake operation............................................................................................................... 10- 4

10.3.2 The dynamic brake at the load inertia moment............................................................................. 10- 6

10.4 Cable bending life .................................................................................................................................10- 6

10.5 Inrush currents at power-on of main circuit and control circuit............................................................ 10- 7

11. OPTIONS AND AUXILIARY EQUIPMENT 11- 1 to 11-56

11.1 Cable/connector sets ............................................................................................................................ 11- 1

11.1.1 Combinations of cable/connector sets .......................................................................................... 11- 1

11.1.2 Encoder cable/connector sets .......................................................................................................11- 9

11.1.3 Motor power supply cables ...........................................................................................................11-20

11.1.4 Motor brake cables........................................................................................................................ 11-21

4

11.1.5 SSCNET

cable .......................................................................................................................... 11-22

11.1.6 Battery cable..................................................................................................................................11-24

11.2 Regenerative options........................................................................................................................... 11-25

11.3 MR-BTCASE battery case and MR-BAT battery................................................................................11-30

11.4 MR Configurator...................................................................................................................................11-31

11.5 Selection example of wires..................................................................................................................11-36

11.6 No-fuse breakers, fuses, magnetic contactors ...................................................................................11-40

11.7 Power factor improving AC reactors ................................................................................................... 11-41

11.8 Relays (recommended) ....................................................................................................................... 11-42

11.9 Noise reduction techniques ................................................................................................................. 11-42

11.10 Earth-leakage current breaker...........................................................................................................11-49

11.11 EMC filter (recommended) ................................................................................................................11-52

11.12 Junction terminal block MR-TB26A................................................................................................... 11-54

11.13 Surge absorbers (recommended) ..................................................................................................... 11-55

12. ABSOLUTE POSITION DETECTION SYSTEM 12- 1 to 12- 8

12.1 Features ............................................................................................................................................... 12-.1

12.2 Specifications ........................................................................................................................................ 12- 2

12.3 Assembling a battery unit .....................................................................................................................12- 5

12.3.1 Required items ............................................................................................................................... 12- 5

12.3.2 Disassembly and assembly of the battery case MR-BTCASE..................................................... 12- 5

12.3.3 Battery transportation..................................................................................................................... 12- 7

12.4 Confirmation of absolute position detection data................................................................................. 12- 8

13. USING A LINEAR SERVO MOTOR 13- 1 to 13-84

13.1 Functions and configuration ................................................................................................................. 13- 1

13.1.1 Summary ........................................................................................................................................ 13- 1

13.1.2 Combinations of Servo Amplifiers and Linear Servo Motors........................................................ 13- 2

13.1.3 Configuration including auxiliary equipment.................................................................................. 13- 4

13.2 Connection of servo amplifier and linear servo motor .........................................................................13- 5

13.2.1 Connection instructions.................................................................................................................. 13- 5

13.2.2 Power supply cable wiring diagrams.............................................................................................13- 6

13.3 Linear encoder ...................................................................................................................................... 13- 7

13.3.1 Compatible linear encoder list .......................................................................................................13- 7

13.3.2 Linear encoder and branch cable.................................................................................................. 13- 8

13.4 Signals and wiring................................................................................................................................. 13- 9

13.4.1 Precautions on this chapter .......................................................................................................... 13-10

13.4.2 Power supply system circuit connection example .......................................................................13-10

13.4.3 Internal connection diagram .........................................................................................................13-13

13.5 Operation and functions....................................................................................................................... 13-14

13.5.1 Startup ........................................................................................................................................... 13-14

13.5.2 Magnetic pole detection ................................................................................................................ 13-17

13.5.3 Home position return..................................................................................................................... 13-26

13.5.4 Test operation mode in MR Configurator ..................................................................................... 13-29

13.5.5 Operation from the controller ........................................................................................................ 13-30

13.5.6 Functions ....................................................................................................................................... 13-33

13.5.7 Absolute position detection system ..............................................................................................13-35

13.6 Parameters........................................................................................................................................... 13-36

5

13.6.1 Parameter write inhibit (Parameter No.PA19)..............................................................................13-37

13.6.2 Basic setting parameters (No.PA

).........................................................................................13-38

13.6.3 Gain/Filter parameters (No.PB

)............................................................................................. 13-42

13.6.4 Extension setting parameters (No.PC

) .................................................................................13-45

13.6.5 I/O setting parameters (No.PD

)............................................................................................. 13-51

13.6.6 Special setting parameters (No.PS

)...................................................................................... 13-52

13.6.7 Option setting parameter ..............................................................................................................13-57

13.7 Troubleshooting ...................................................................................................................................13-58

13.7.1 Alarms and warning list.................................................................................................................13-58

13.7.2 Remedies for alarms..................................................................................................................... 13-60

13.7.3 Remedies for warnings ................................................................................................................. 13-80

13.7.4 Detailed explanation of linear encoder error 1 (2A.

) ................................................................ 13-84

14. USING A DIRECT DRIVE MOTOR 14- 1 to 14-72

14.1 Functions and configuration ................................................................................................................. 14- 1

14.1.1 Summary ........................................................................................................................................ 14- 1

14.1.2 Combinations of servo amplifier and direct drive motor ............................................................... 14- 2

14.1.3 Configuration including peripheral equipment............................................................................... 14- 3

14.2 Connection of servo amplifier and direct drive motor .......................................................................... 14- 4

14.3 Signals and wiring................................................................................................................................. 14- 5

14.3.1 Notes of this chapter ......................................................................................................................14- 6

14.3.2 Input power supply circuit .............................................................................................................. 14- 7

14.3.3 Internal connection diagram ......................................................................................................... 14-10

14.4 Operation and functions....................................................................................................................... 14-11

14.4.1 Startup procedure .........................................................................................................................14-12

14.4.2 Magnetic pole detection ................................................................................................................14-13

14.4.3 Operation from controller .............................................................................................................. 14-20

14.4.4 Function......................................................................................................................................... 14-25

14.5 Parameters...........................................................................................................................................14-27

14.5.1 Parameter writing inhibit (parameter No.PA19) ...........................................................................14-28

14.5.2 Basic setting parameters (No.PA

).........................................................................................14-29

14.5.3 Gain/filter parameters (No.PB ).............................................................................................. 14-32

14.5.4 Extension setting parameters (No.PC

) .................................................................................14-34

14.5.5 I/O setting parameters (No.PD

)............................................................................................. 14-35

14.5.6 Special setting parameters (No.PS )...................................................................................... 14-36

14.5.7 Option setting parameters (No.Po

) .......................................................................................14-40

14.6 Troubleshooting ...................................................................................................................................14-41

14.6.1 Alarm and warning list................................................................................................................... 14-41

14.6.2 Remedies for alarms..................................................................................................................... 14-43

14.6.3 Remedies for warnings ................................................................................................................. 14-56

14.7 Characteristics ..................................................................................................................................... 14-61

14.7.1 Overload protection characteristics ..............................................................................................14-61

14.7.2 Dynamic brake characteristics...................................................................................................... 14-62

14.8 Options for direct drive motor ..............................................................................................................14-64

14.8.1 Cable/connector sets ....................................................................................................................14-64

14.8.2 Absolute position storage unit MR-BTAS01................................................................................. 14-71

6

15. MR-J3W-0303BN6 SERVO AMPLIFIER 15- 1 to 15-72

15.1 Functions and configuration ................................................................................................................. 15- 1

15.1.1 Function block diagram.................................................................................................................. 15- 2

15.1.2 Servo amplifier standard specifications......................................................................................... 15- 3

15.1.3 Model designation .......................................................................................................................... 15- 5

15.1.4 Combination with servo motor ....................................................................................................... 15- 5

15.1.5 Parts identification.......................................................................................................................... 15- 6

15.1.6 Configuration including peripheral equipment............................................................................... 15- 7

15.2 Installation (direction and clearances).................................................................................................. 15- 8

15.3 Signals and wiring................................................................................................................................ 15-10

15.3.1 Input power supply circuit .............................................................................................................15-11

15.3.2 I/O signal connection example......................................................................................................15-13

15.3.3 Explanation of power supply system ............................................................................................ 15-15

15.3.4 Connectors and pin assignment ................................................................................................... 15-19

15.3.5 Alarm occurrence timing chart ......................................................................................................15-20

15.3.6 Connection of servo amplifier and HG-AK series servo motor.................................................... 15-23

15.3.7 Servo motor with an electromagnetic brake.................................................................................15-26

15.3.8 Grounding...................................................................................................................................... 15-31

15.4 Startup ..................................................................................................................................................15-32

15.4.1 Startup procedure .........................................................................................................................15-33

15.4.2 Troubleshooting during "24V ERROR" lamp on. ......................................................................... 15-33

15.4.3 Wiring check.................................................................................................................................. 15-34

15.4.4 Surrounding environment ............................................................................................................. 15-35

15.5 Parameters...........................................................................................................................................15-36

15.5.1 Basic setting parameters (No.PA

).........................................................................................15-36

15.5.2 Extension setting parameters (No.PC

) .................................................................................15-38

15.5.3 Manufacturer setting parameters (No.PE

)............................................................................ 15-42

15.5.4 Other function parameters (No.PF

)....................................................................................... 15-43

15.5.5 Option setting parameters (No.Po

) .......................................................................................15-43

15.6 Troubleshooting ...................................................................................................................................15-44

15.7 Dimensions........................................................................................................................................... 15-52

15.8 Characteristics .....................................................................................................................................15-53

15.8.1 Overload protection characteristics ..............................................................................................15-53

15.8.2 Power supply capacity and generated loss.................................................................................. 15-54

15.8.3 Dynamic brake characteristics...................................................................................................... 15-54

15.8.4 Inrush currents at power-on of main circuit and control circuit .................................................... 15-56

15.9 Options and peripheral equipment ...................................................................................................... 15-57

15.9.1 Cable/connector sets ....................................................................................................................15-57

15.9.2 Selection example of wires ........................................................................................................... 15-64

15.9.3 Circuit protector ............................................................................................................................. 15-65

15.10 Absolute position detection system...................................................................................................15-66

15.10.1 Features ......................................................................................................................................15-66

15.10.2 Specifications .............................................................................................................................. 15-67

15.10.3 Battery replacement procedure .................................................................................................. 15-69

15.10.4 Battery mounting/removing procedure ....................................................................................... 15-70

15.10.5 Procedure to replace battery with the control circuit power off.................................................. 15-71

7

APPENDIX App.- 1 to App.-21

App. 1 Difference between MR-J3-B and MR-J3W-B ..............................................................................App.- 1

App. 2 Signal layout recording paper ........................................................................................................App.- 5

App. 3 COMPLIANCE WITH CE MARKING.............................................................................................App.- 6

App. 4 COMPLIANCE WITH UL/CSA STANDARD .................................................................................App.- 9

App. 5 Handling of AC servo amplifier batteries for the United Nations

Recommendations on the Transport of Dangerous Goods.........................................................App.-14

App. 6 Symbol for the new EU Battery Directive .....................................................................................App.-15

App. 7 Recommended cable for servo amplifier power supply ...............................................................App.-16

App. 8 Certificate by Certification Body....................................................................................................App.-18

8

MEMO

1. FUNCTIONS AND CONFIGURATION

1 - 1

1. FUNCTIONS AND CONFIGURATION

1.1 Summary

The Mitsubishi AC servo amplifier MELSERVO-J3W series is an AC servo that requires less space, less wiring,

and less energy while it maintains high performance, functionality and usability of MELSERVO-J3-B.

Two servo motors can be driven by this MR-J3W servo amplifier. Driving two servo motors by one MR-J3W

servo amplifier cuts down the installation area compared to the area required for two MR-J3 servo amplifiers.

Side-by-side installation is also available, making the system more compact.

Integrated 2-axis structure allows two axes to share the same SSCNET

cable, control circuit power cable, and

main circuit power cable, cutting down the wiring area.

The capacitor in the MELSERVO-J3W series is re-charged, doubling the reusable energy compared to it of the

MELSERVO-J3 series. Regenerative energy is generated during deceleration of a servo motor. By reusing that

energy, much energy is saved. Depending on the operating condition, the regenerative option may be disabled.

The MR-J3W-77B servo amplifier has a 100W regenerative resistor built in, making the regenerative option

unnecessary even for a large regenerative load.

By simply shifting the switch, a rotary servo motor, a linear servo motor or a direct drive motor can be used for

each axis for the MR-J3W servo amplifier. A rotary servo motor, a linear servo motor and a direct drive motor

with different capacities can be connected to the MR-J3W-22B and MR-J3W-44B servo amplifier axes.

Using MELSERVO-J3W makes the linear servo motor and the direct drive motor structure simple and the

equipment compact with high performance. Using MELSERVO-J3W also saves the space.

As explained above, integrated 2-axis structure, multi-function, and improved regeneration efficiency reduce the

required parts for a servo system.

1. FUNCTIONS AND CONFIGURATION

1 - 2

1.2 Function block diagram

The function block diagram of this servo is shown below.

Optional battery

Case Battey

(for absolute position

detection system)

Electro-

magnetic

brake

CN5

USB

Personal

computer

I/F

Control

CN1A CN1B

D/A

CN3

L11

L21

Dynamic

brake circuit

(A)

Base amplifier

CHARGE

lamp

L1

L2

L

3

MCCB

(Note 2)

Power

supply

MC

U

V

W

U

V

W

B

RA

24VDC

B1

B2

A-axis Servo motor

M

CNP3ACN2A

PC D

CNP2

Built-in regenerative resistor

Current

detection

B

CN4

MR

-

BTCASE

Regenerative

brake

Virtual

encoder

Virtual

motor

Control (A)

Virtual

encoder

Virtual

motor

Model position

control (B)

Model speed

control (B)

Control (B)

Actual position

control (B)

Actual speed

control (B)

Current

control (B)

U

V

W

U

V

W

B

RA

24VDC

B1

B2

M

CNP3BCN2B

Overvoltage

Current

detection

A

Overcurrent

A

Overcurrent

B

Analog monitor

(2 channels)

Digital I/O

control

CNP1CNP2

TRM(A)

TRM(B)

Servo amplifier

Regenerative

option

Diode

stack

Relay

Current

detector

Regene-

rative

TR

Electro-

magnetic

brake

Cooling fan

(Note 1)

Control

circuit

power

supply

Encoder

Model position

control (A)

Model speed

control (A)

Actual position

control (A)

Actual speed

control (A)

Current

control (A)

Current

detector

Dynamic

brake circuit

(B)

Controller or

servo amplifier

Servo amplifier

or cap

B-axis Servo motor

1. FUNCTIONS AND CONFIGURATION

1 - 3

Note 1. MR-J3W-22B dose not have a cooling fan.

2. For 1-phase 200 to 230VAC, connect the power supply to L

1, L2 and leave L3 open. Refer to section 1.3 for the power supply

specification.

1.3 Servo amplifier standard specifications

Servo amplifier

MR-J3W-

Item

22B 44B 77B 1010B

Rated output capacity

A-axis

200W

B-axis

200W

A-axis

400W

B-axis

400W

A-axis

750W

B-axis

750W

A-axis

1kW

B-axis

1kW

Rated voltage 3-phase 170VAC

Output

Rated current [A] 1.5 1.5 2.8 2.8 5.8 5.8 6.0 6.0

Voltage, frequency 3-phase or 1-phase 200 to 230VAC, 50/60Hz 3-phase 200 to 230VAC, 50/60Hz

Rated current [A] 3.5 6.1 10.4 13.9

Permissible voltage fluctuation

3-phase or 1-phase 200 to 230VAC:

170 to 253VAC

3-phase 170 to 253VAC

Permissible frequency fluctuation Within 5

Power supply capacity Refer to section 10.2

Main circuit power supply

Inrush current Refer to section 10.5

Voltage, frequency 1-phase 200 to 230VAC, 50/60Hz

Rated current [A] 0.4

Permissible voltage

fluctuation

1-phase 170 to 253VAC

Permissible

frequency fluctuation

Within

5

Power

consumption

[W] 55

Control circuit

power supply

Inrush current Refer to section 10.5

Voltage 24VDC 10

Interface power

supply

Power supply

capacity

[A] (Note 1) 0.25

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Mitsubishi Electric MR-J3W-0303BN6/MR-J3W-_B User manual

Mitsubishi Electric MR-J3W-0303BN6/MR-J3W-_B User manual

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