Daniel Control Valves - 700B Series User manual

User manual

P/N 3-9008-553, Rev N

March 2018

Daniel

™

Series 700B Control Valve

NPS 2 through 16 / Class 150-600

Flow Lifecycle Services for Daniel products

Location Telephone number Fax number

North America/Latin America +1.713.467.6000 +1.713.827.4805

Flow Lifecycle Services for Daniel products +1.713.827.6314 +1.713.827.6312

USA (toll free) +1.888.356.9001 +1.713.827.3380

Asia Pacific (Republic of Singapore) +65.6777.8211 +65.6777.0947.0743

Europe (Stirling Scotland, UK) +44 (0)1786.433400 +44 (0)1786.433401

Middle East Africa (Dubai, UAE) +971 4 8118100 +971 4 8865465

Daniel Measurement and Control, Inc. (Headquarters)

11100 Brittmoore Park Drive

Houston, TX 77041 USA

http://www.emerson.com

Email

• Customer Service: [email protected]

• Customer Support: [email protected]

• Asia-Pacific: [email protected]

• Europe: [email protected]

Return Material Authorization (RMA)

A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the

RMA form from the Support Services web page by selecting the link below.

http://www.daniel.com/rma

Signal words and symbols

Pay special attention to the following signal words, safety alert symbols and statements:

Safety alert symbol

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol

to avoid possible injury or death.

DANGER!

Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING!

Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION!

Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Notice is used to address safety messages or practices not related to personal injury.

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is “general by-the-way” content not essential to the main flow of information.

Important safety instructions

Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions.

Because these products are sophisticated technical instruments, it is important that the owner and operation personnel must

strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation,

operation, and maintenance.

Daniel also urges you to integrate this manual into your training and safety program.

BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.

WARNING!

Failure to follow the installation, operation or maintenance instructions for a Daniel product could lead to serious injury or death

from explosion or exposure to dangerous substances.

To reduce the risk:

• Comply with all information on the product, in this manual, and in any local and national codes that apply to this product.

• Do not allow untrained personnel to work with this product.

• Use Daniel parts and work procedures specified in this manual.

Product owners (Purchasers):

• Use the correct product for the environment and pressures present. See technical data or product specifications for

limitations. If you are unsure, discuss your needs with your Daniel representative.

• Inform and train all personnel in the proper installation, operation, and maintenance of this product.

• To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintain

this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact

Daniel at 1-713-827-6314. You may also download the correct manual from:

https://www.emerson.com/en-us/catalog/supervisory-control-systems.

• Save this instruction manual for future reference.

• If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to the

new owner or transferee.

• ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUAL(S) AND

ALL PRODUCT WARNINGS AND INSTRUCTIONS.

• Do not use this equipment for any purpose other than its intended service. This may result in property damage and/or

serious personal injury or death.

Product operation (Personnel):

• To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the

product.

• Follow all warnings, cautions, and notices marked on, and supplied with, this product.

• Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact

Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com/.

• Read and understand all instructions and operating procedures for this product.

• If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Daniel

representative for clarification or assistance.

• Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes.

• Follow all instructions during the installation, operation, and maintenance of this product.

• Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation.

• Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance,

safety, and invalidate the warranty. “Look-a-like” substitutions may result in deadly fire, explosion, release of toxic

substances or improper operation.

• Save this instruction manual for future reference.

Notice

THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS

BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR

IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED

BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE

THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.

DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR

PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.

TO THE BEST OF DANIEL'S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO

WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL,

PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS,

LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS

OF THIRD PARTIES.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/

REGISTERED TRADEMARKS OF THESE COMPANIES.

Warranty and Limitations

1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”)

warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that

the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services

will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The

foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months

from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first.

Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products

purchased by Daniel from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original

manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to

arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in

writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware

or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or

refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate

maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper

installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of

Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not be obligated to pay any costs or

charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling,

reinstallation and freight and the time and expenses of Daniel's personnel and representatives for site travel and diagnosis under

this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel

during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is

longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE

WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY

KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT

TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this

warranty.

2. LIMITATION OF REMEDY AND LIABILITY: Daniel shall not be liable for damages caused by delay in performance. The remedies of

Buyer set forth in this agreement are exclusive. In no event, regardless of the form of the claim or cause of action (whether based in

contract, infringement, negligence, strict liability, other tort or otherwise), shall Daniel's liability to Buyer and/or its customers

exceed the price to Buyer of the specific goods manufactured or services provided by Daniel giving rise to the claim or cause of

action. Buyer agrees that in no event shall Daniel's liability to Buyer and/or its customers extend to include incidental, consequential

or punitive damages. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, revenue or

use and costs incurred including without limitation for capital, fuel and power, and claims of Buyer's customers.

Contents

Part I Plan

Chapter 1 Introduction ..................................................................................................................3

1.1 Purpose of this manual ................................................................................................................3

1.2 Description of the Series 700B Control Valves .............................................................................3

1.2.1 General features of the control valve ........................................................................... 3

1.2.2 Control valve applications ............................................................................................ 4

1.2.3 Operation overview of the control valve ....................................................................... 4

1.2.4 Parts list for the Series 700B Control Valves .................................................................. 7

1.3 Agency certifications for the Series 700B Control Valves ...........................................................41

Chapter 2 Operating conditions and specifications ...................................................................... 43

2.1 Operating conditions for the control valve ................................................................................43

2.1.1 Design considerations ................................................................................................45

2.1.2 Environmental conditions .......................................................................................... 46

2.2 Description of the Series 700B Control Valves ...........................................................................47

2.2.1 Interface requirements ...............................................................................................47

2.2.2 Requirements and limitations for installation ............................................................. 48

2.2.3 Minimum clearances for installation, operation and maintenance ..............................49

Chapter 3 Control valve handling ................................................................................................ 51

3.1 Receive the control valve .......................................................................................................... 51

3.1.1 Unpack and inspect the control valve ......................................................................... 51

3.2 Store the control valve ..............................................................................................................51

3.2.1 Rust inhibitor ............................................................................................................. 51

3.2.2 Pack the control valve ................................................................................................ 51

3.2.3 Storage conditions ..................................................................................................... 51

Chapter 4 Prepare the control valve for use ................................................................................. 53

4.1 Lifting conditions ......................................................................................................................53

4.2 Lifting requirements for personnel ............................................................................................54

4.2.1 Safety precautions using appropriately rated lifting slings ..........................................54

4.3 Configure the control valve .......................................................................................................56

4.3.1 Orientation and position of the control valve ..............................................................56

4.3.2 Piping recommendations ........................................................................................... 57

Part II Install

Chapter 5 Installation prerequisites .............................................................................................61

5.1 Pre-start checks ........................................................................................................................ 61

5.2 Torque information .................................................................................................................. 61

5.3 Torque values (flanges) .............................................................................................................62

5.4 Torque pattern sequences ........................................................................................................ 62

5.5 Tools required for control valve installation ...............................................................................63

Contents

User manual i

Chapter 6 Installation procedure ................................................................................................. 65

6.1 External components assembly ................................................................................................ 65

6.1.1 Fasteners ....................................................................................................................65

Chapter 7 Testing the product ..................................................................................................... 67

7.1 Commission the control valve ...................................................................................................67

Part III Operate

Chapter 8 Operation parameters .................................................................................................71

8.1 Control valve normal operation ................................................................................................ 71

8.2 Operation accessories ...............................................................................................................71

8.3 Operation overview .................................................................................................................. 72

Part IV Maintain

Chapter 9 Planned maintenance ..................................................................................................75

9.1 Maintenance considerations ..................................................................................................... 75

9.2 Tools required for mechanical components .............................................................................. 75

9.3 Disassemble/Assemble the control valve .................................................................................. 76

9.3.1 Cylinder disassembly (NPS 2-12) ................................................................................ 76

9.3.2 Cylinder disassembly NPS 16 valve only ......................................................................77

9.4 Mechanical assembly ................................................................................................................ 79

9.4.1 Valve torque specifications ........................................................................................ 79

9.4.2 Standard cylinder reassembly .....................................................................................81

9.4.3 AP cylinder reassembly ...............................................................................................82

9.4.4 Cylinder reassembly (NPS 16 valve only) .....................................................................84

9.5 Planned maintenance tasks ...................................................................................................... 85

Chapter 10 Corrective maintenance .............................................................................................. 87

10.1 Control valve troubleshooting .................................................................................................. 87

10.2 Verify the return to operational condition .................................................................................88

Chapter 11 Spare parts ..................................................................................................................89

11.1 Recommended spare parts ....................................................................................................... 89

Chapter 12 Decommission ............................................................................................................ 95

12.1 Shut down the control valve ..................................................................................................... 95

12.2 Shipment of the control valve ................................................................................................... 95

Contents

ii Daniel Series 700B Control Valve

Part I

Plan

Chapters covered in this part:

•

Introduction

•

Operating conditions and specifications

•

Control valve handling

•

Prepare the control valve for use

Plan

User manual 1

Plan

2 Daniel Series 700B Control Valve

1 Introduction

Topics covered in this chapter:

•

Purpose of this manual

•

Description of the Series 700B Control Valves

•

Agency certifications for the Series 700B Control Valves

1.1 Purpose of this manual

This manual provides guidance to owners and personnel in the installation, operation and

maintenance of the Daniel

TM

Series 700B Control Valve manual, 3-9008-553. It is imperative

that product owners and operation personnel read and follow the information contained in

this manual to ensure that the control valve is installed correctly and is operating

according to the design certifications and safety considerations.

1.2 Description of the Series 700B Control Valves

1.2.1 General features of the control valve

The Daniel

™

Series 700B Control Valve operates on a balanced piston principle, spring

biased (loaded) to the closed position.

The valve can be configured as a check valve to prevent reverse flow. It is possible, in some

applications, to reverse flow through the pilot control loop, but this can be eliminated by

installing a check valve in the X-port.

The Daniel Series 700B Control Valves have the following characteristics:

• Modular construction: All internal parts including seat ring can be removed with the

cylinder assembly without disturbing line connections.

• No diaphragms or stuffing boxes

• 45° body design assures high capacity

• Positive shut-off

• Uniform speed-of-response

• Linear control

• O-ring plus metal-to-metal seat

• Pilots and other optional accessories enable the valve to perform a variety of control

functions such as back pressure control, regulating rate-of-flow, pressure relief,

surge control, etc.

Introduction

User manual 3

1.2.2 Control valve applications

This is the starting point for unlimited control applications. The basic valve needs to

incorporate a pilot control loop, which is mandatory for it to function, see Daniel Liquid

Control Valves Technical Guide (P/N DAN-LIQ-TG-44) for specific applications.

1.2.3 Operation overview of the control valve

The basic valve operates on a balanced piston principle, spring biased (loaded). Refer to

Figure 1-1. The term balanced piston means that the exposed area on the spring side (P3)

of the piston and the bottom side (P1) are equal in area. The spring is the differential force

that closes the piston when (P1) and (P3) pressures are equal.

To open the valve, the pressure against the bottom of the piston (P1) must exceed the

pressure on the spring side of the piston (P3) plus spring force.

Closed position

Figure 1-1 illustrates the closed valve. Y-port (P3) to Z-port (P2) is closed. X-port (P1) and Y-

port (P3) pressures are balanced. The differential force created by the main valve spring,

closes the piston and keeps it seated.

Therefore, total pressure equals 40 psi @ (P1) and 45 psi @ (P3) or (P3 minus P1) - 5 psid.

The needle valve/strainer controls the speed of the closure by controlling the flow through

the X-port.

Pilot in closed positionFigure 1-1:

Introduction

4 Daniel Series 700B Control Valve

Fully open - No control

In Figure 1-2 the valve is fully open. Y-port (P3) is open to Z-port (P2). The pressure on the

bottom of the piston (P1) is greater than the pressure at (P3) plus spring force. The valve

will not open unless the pressure drop across the valve (P1 minus P2) is slightly greater

than the force applied by the main valve spring. In a non-control state, the main valve is

opened in a percentage directly proportional to (P1 minus P2).

Pilot in fully open positionFigure 1-2:

Introduction

User manual 5

Open controlled position

In Figure 1-3 the valve is partially open. Y-port (P3) is open to Z-port (P2) but is being

restricted by the control pilot. The pilot control is a variable orifice that regulates the

pressure at Y-port (P3) by controlling the flow through Z-port. Increasing or decreasing the

Y-port pressure (P3) causes the piston to change positions.

Pilot in partially open positionFigure 1-3:

Introduction

6 Daniel Series 700B Control Valve

1.2.4 Parts list for the Series 700B Control Valves

Part identification for an NPS 2-12 inch Control ValveFigure 1-4:

NOTICE

Item numbers are not meant to be consecutively numbered.

Part description for a Series 700B Control Valve NPS 2 Table 1-1:

Item number Description

Part number

Quantity2 inch

1 Cylinder Standard 520471-690 1

High-pressure 526471-690 1

2 O-ring Buna-N 1500399 1

EPR 1500399-005

FFKM 1500399-075

NBR (Low-swell) 1500399-120

Introduction

User manual 7

Part description for a Series 700B Control Valve NPS 2 (continued)Table 1-1:

Item number Description

Part number

Quantity2 inch

CR 1500399-116

FKM 1500399-022

FKM GFLT 1500399-027

FKM V1289 1500399-029

3 Seat ring Standard 520026-690 1

High-pressure 526024-610

4 Piston Standard 520024-690 1

AP option 520024-693

High-pressure 526024-690

5 O-ring Buna-N 152073 1

EPR 152073-005

FFKM 152073-075

NBR (Low-swell) 152073-120

CR 152073-116

FKM 152073-022

FKM GFLT 152073-027

FKM V1289 152073-029

6 Backup ring 157187 2

7 O-ring Buna-N 157000 2

EPR 157000-005

FFKM 157000-075

NBR (Low-swell) 157000-120

CR 157000-116

FKM 157000-022

FKM GFLT 157000-027

FKM V1289 157000-029

8 Retaining ring 1500408 1

9 Washer 540032 1

10 Retaining ring 156488 1

11 Spring Light (blue) 530031 1

Medium (bronze) 530029

Heavy (green) 530059 1

12 O-ring Buna-N 157029 1

EPR 157029-005

Introduction

8 Daniel Series 700B Control Valve

Part description for a Series 700B Control Valve NPS 2 (continued)Table 1-1:

Item number Description

Part number

Quantity2 inch

FFKM 157029-075

NBR (Low-swell) 157029-120

CR 157029-116

FKM 157029-022

FKM GFLT 157029-027

FKM V1289 157029-029

13 Cylinder head Standard 520056-510M 1

High-pressure 526056-510M

16 Screw 151066 4

17 Jack-out screws 150691 2

18 Indicator stem

visual

class 150 and 300 520183-690 1

class 600 520183-690

Indicator stem

micro-switch

class 150 and 300 520183-691

class 600 530183-691

19 Magnet 1500410 2

20 Retaining ring 153946 1

21 Indicator adapter 540081-690M 1

22 Cap plug 154769 1

23 Ring magnet 1500409 1

24 Indicator housing 540082-690 1

25 Indicator top 540084-690 1

26 Screw 151469 1

27 Bal-seal 159775 2

28 Piston seal retainer 520027-690 2

29 External retaining ring 156576 2

31 Nuts class 150 and 300 151546 M 4

class 600 151546 M 4

32 Valve body class 150 521001M 1

class 300 523001M

class 600 526001M

DIN PN 16 521001-016M

DIN PN 40 523001-040M

DIN PN 64 526001-064M

DIN PN 100 526001-100M

Introduction

User manual 9

Part description for a Series 700B Control Valve NPS 2 (continued)Table 1-1:

Item number Description

Part number

Quantity2 inch

33 Studs class 150 and 300 151309M 4

class 600 151451M 4

34 Pipe plug 154721 2

38 Cap plug 154774 1

39 O-ring Buna-N 157012 1

EPR 157012-005

FFKM 157012-075

NBR (Low-swell) 157012-120

CR 157012-116

FKM 157012-022

FKM GFLT 157012-027

FKM V1289 157012-029

40 Seal retainer 540188-500 1

41 O-ring Buna-N 152096 152096 1

EPR 152096-005

FFKM 152096-075

NBR (Low-swell) 152096-120

CR 152096-116

FKM 152096-022

FKM GFLT 152096-027

FKM V1289 152096-029

42 Backup ring 157172 2

43 Upper bearing 540189-500 1

44 Indicator guard 540082-400 1

45 Lock washer 152119 2

46 Screws 150727 2

47 Indicator adapter 540081-500M 1

48 Cap plug 154774 1

50 Set Screw 150975 1

A Cylinder

assembly class

150 and 300

Without indicator

Buna-N 520075-690 1

EPR 520075-697 1

FFKM 520075-695 1

NBR (Low-swell) 520075-696 1

Introduction

10 Daniel Series 700B Control Valve

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Daniel Control Valves - 700B Series User manual

Daniel Control Valves - 700B Series User manual

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