Contents
Part I Plan
Chapter 1 Introduction ..................................................................................................................3
1.1 Purpose of this manual ................................................................................................................3
1.2 Description of the Models 762, 763, 765, 766 and 767 Control Valves ........................................3
1.2.1 General features of the control valve ............................................................................ 3
1.2.2 Control valve application ..............................................................................................4
1.2.3 Operation overview of the control valve ....................................................................... 5
1.2.4 Parts list for the Models 762, 763, 765, 766 and 767 Control Valves .............................9
1.3 Agency certifications for the Models 762, 763, 765, 766 and 767 Control Valves ......................41
Chapter 2 Operating conditions and specifications ...................................................................... 43
2.1 Operating conditions for the control valve ................................................................................43
2.1.1 Design considerations ................................................................................................44
2.1.2 Environmental conditions .......................................................................................... 45
2.2 Description of the Models 762, 763, 765, 766 and 767 Control Valves ......................................46
2.2.1 Interface requirements ...............................................................................................46
2.2.2 Requirements and limitations for installation ............................................................. 47
2.2.3 Minimum clearances for installation, operation and maintenance ..............................48
Chapter 3 Control valve handling ................................................................................................ 55
3.1 Receive the control valve .......................................................................................................... 55
3.1.1 Unpack and inspect the control valve ......................................................................... 55
3.2 Store the control valve ..............................................................................................................55
3.2.1 Rust inhibitor ............................................................................................................. 55
3.2.2 Pack the control valve ................................................................................................ 55
3.2.3 Storage conditions ..................................................................................................... 55
Chapter 4 Prepare the control valve for use ................................................................................. 57
4.1 Lifting conditions ......................................................................................................................57
4.2 Lifting requirements for personnel ............................................................................................58
4.2.1 Safety precautions using appropriately rated lifting slings ..........................................58
4.3 Configure the control valve .......................................................................................................59
4.3.1 Orientation and position of the control valve ..............................................................59
4.3.2 Piping recommendations ........................................................................................... 61
Part II Install
Chapter 5 Installation prerequisites .............................................................................................65
5.1 Pre-start checks ........................................................................................................................ 65
5.2 Torque information .................................................................................................................. 65
5.3 Torque values (flanges) .............................................................................................................66
5.4 Torque pattern sequences ........................................................................................................ 66
5.5 Tools required for control valve installation ...............................................................................67
5.6 Typical installation .................................................................................................................... 68
5.7 Nitrogen system ....................................................................................................................... 68
Contents
User manual i