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Relion
®
670 series
Generator protection REG670 2.0 IEC
Commissioning manual
Document ID: 1MRK502053-UEN
Issued: July 2016
Revision: B
Product version: 2.0
© Copyright 2014 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and
may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit. (http://www.openssl.org/)
This product includes cryptographic software written/developed by: Eric Young
([email protected]) and Tim Hudson ([email protected]).
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure
would create a risk for harm to property or persons (including but not limited to
personal injuries or death) shall be the sole responsibility of the person or entity
applying the equipment, and those so responsible are hereby requested to ensure that
all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
Table of contents
Section 1 Introduction.....................................................................11
This manual...................................................................................... 11
Intended audience............................................................................ 11
Product documentation.....................................................................12
Product documentation set..........................................................12
Dokumentenänderungsverzeichnis............................................. 13
Related documents......................................................................14
Document symbols and conventions................................................14
Symbols.......................................................................................14
Document conventions................................................................15
IEC 61850 edition 1 / edition 2 mapping......................................16
Section 2 Safety information.......................................................... 25
Symbols on the product....................................................................25
Warnings.......................................................................................... 25
Caution signs....................................................................................27
Note signs.........................................................................................28
Section 3 Available functions......................................................... 29
Main protection functions..................................................................29
Back-up protection functions............................................................ 30
Control and monitoring functions......................................................31
Communication.................................................................................35
Basic IED functions.......................................................................... 37
Section 4 Starting up......................................................................39
Factory and site acceptance testing................................................. 39
Commissioning checklist.................................................................. 39
Checking the power supply.............................................................. 40
Energizing the IED............................................................................40
Checking the IED operation.........................................................40
IED start-up sequence.................................................................41
Energizing REX060.......................................................................... 41
REX060 start up sequence..........................................................41
Setting up communication between PCM600 and the IED...............41
Writing an application configuration to the IED.................................47
Checking CT circuits.........................................................................48
Checking VT circuits.........................................................................49
Using the RTXP test switch.............................................................. 49
Checking the binary input/output circuits..........................................50
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Generator protection REG670 2.0 IEC 1
Commissioning manual
Binary input circuits..................................................................... 50
Binary output circuits................................................................... 50
Checking optical connections........................................................... 50
Section 5 Configuring the IED and changing settings....................53
Overview...........................................................................................53
Configuring analog CT inputs........................................................... 54
Supervision of input/output modules................................................ 54
Section 6 Calibrating injection based sensitive rotor earth fault
protection........................................................................57
Commissioning process................................................................... 57
Commissioning tool ICT................................................................... 57
Launching injection commissioning tool (ICT).................................. 59
Performing calibration.......................................................................61
Acquiring references.........................................................................63
Verifying calibration.......................................................................... 64
Auditing.............................................................................................66
Editing features in graph...................................................................67
Logging measurements to file.......................................................... 68
Section 7 Calibrating injection based 100% stator earth fault
protection........................................................................71
Commissioning process................................................................... 71
Commissioning tool ICT................................................................... 71
Launching injection commissioning tool (ICT).................................. 74
Performing calibration.......................................................................75
Acquiring references.........................................................................77
Verifying calibration.......................................................................... 79
Auditing.............................................................................................80
Editing features in graph...................................................................82
Logging measurements to file.......................................................... 83
Section 8 Establishing connection and verifying the SPA/IEC
communication............................................................... 85
Entering settings...............................................................................85
Entering SPA settings..................................................................85
Entering IEC settings...................................................................85
Verifying the communication............................................................ 86
Verifying SPA communication..................................................... 86
Verifying IEC communication...................................................... 86
Fibre optic loop................................................................................. 87
Optical budget calculation for serial communication with SPA/IEC .87
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2 Generator protection REG670 2.0 IEC
Commissioning manual
Section 9 Establishing connection and verifying the LON
communication............................................................... 89
Communication via the rear ports ....................................................89
LON communication....................................................................89
The LON Protocol........................................................................90
Hardware and software modules.................................................90
Optical budget calculation for serial communication with LON ........92
Section 10 Establishing connection and verifying the IEC 61850
communication............................................................... 93
Overview...........................................................................................93
Setting the station communication....................................................93
Verifying the communication............................................................ 94
Section 11 Testing IED operation.....................................................95
Preparing for test.............................................................................. 95
Requirements.............................................................................. 95
Preparing the IED to verify settings.............................................96
Activating the test mode................................................................... 97
Preparing the connection to the test equipment............................... 98
Connecting the test equipment to the IED........................................98
Releasing the function to be tested.................................................. 99
Verifying analog primary and secondary measurement................. 100
Testing the protection functionality................................................. 101
Section 12 Testing functionality by secondary injection.................103
Testing disturbance report..............................................................103
Introduction................................................................................103
Disturbance report settings........................................................103
Disturbance recorder (DR)........................................................ 103
Event recorder (ER) and Event list (EL).................................... 104
Identifying the function to test in the technical reference manual ..105
Differential protection......................................................................105
Transformer differential protection T3WPDIF............................105
Verifying the settings............................................................ 105
Completing the test.............................................................. 106
High impedance differential protection HZPDIF ....................... 106
Verifying the settings............................................................ 106
Completing the test.............................................................. 107
Generator differential protection GENPDIF ..............................107
Verifying the settings............................................................ 107
Completing the test.............................................................. 108
Restricted earth-fault protection, low impedance REFPDIF .....108
Verifying the settings............................................................ 108
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Generator protection REG670 2.0 IEC 3
Commissioning manual
Completing the test.............................................................. 109
Impedance protection..................................................................... 109
Full scheme distance protection, mho characteristic ZMHPDIS109
Distance protection zones, quadrilateral characteristic
ZMFPDIS...................................................................................110
Measuring the operating limit of set values in cases
without shaped load encroachment characteristics
(OperationLdCmp=off)..........................................................113
Measuring the operating time of distance protection zones. 114
Completing the test.............................................................. 114
Distance protection zones, quadrilateral characteristic
ZMFCPDIS................................................................................ 114
Measuring the operating limit of set values in cases
without shaped load encroachment characteristics
(OperationLdCmp=off)..........................................................118
Measuring the operate time of distance protection zones....118
Completing the test.............................................................. 119
Pole slip protection PSPPPAM..................................................119
Verifying the settings............................................................ 119
Completing the test.............................................................. 122
Out-of-step protection OOSPPAM.............................................122
Verifying the settings............................................................ 123
Test of point RE (R
FwdR
, X
FwdX
)........................................... 127
Test of the boundary between zone 1 and zone 2, which is
defined by the parameter
ReachZ1
......................................131
Test of the point SE (R
RvsR
, X
RvsX
)...................................... 135
Loss of excitation LEXPDIS ......................................................140
Verifying the settings............................................................ 140
Completing the test.............................................................. 142
Under impedance protection for Generator ZGVPDIS.............. 142
Verifying the settings............................................................ 142
Completing the test.............................................................. 145
Rotor earth fault protection with RXTTE4 and general current
and voltage protection CVGAPC...............................................146
Testing..................................................................................146
Completing the test.............................................................. 148
Current protection...........................................................................148
Instantaneous phase overcurrent protection 3-phase output
PHPIOC ....................................................................................148
Measuring the operate limit of set values.............................148
Completing the test.............................................................. 149
Four step phase overcurrent protection 3-phase output
OC4PTOC................................................................................. 149
Verifying the settings............................................................ 149
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4 Generator protection REG670 2.0 IEC
Commissioning manual
Completing the test.............................................................. 150
Instantaneous residual overcurrent protection EFPIOC ...........150
Measuring the operate limit of set values.............................151
Completing the test.............................................................. 151
Four step residual overcurrent protection, (Zero sequence or
negative sequence directionality) EF4PTOC ............................151
Four step directional earth fault protection........................... 151
Four step non-directional earth fault protection....................152
Completing the test.............................................................. 152
Four step negative sequence overcurrent protection
NS4PTOC .................................................................................152
Completing the test.............................................................. 153
Sensitive directional residual overcurrent and power
protection SDEPSDE ................................................................153
Measuring the operate and time limit for set values.............154
Completing the test.............................................................. 159
Thermal overload protection, two time constants TRPTTR ......159
Checking operate and reset values......................................159
Completing the test.............................................................. 160
Breaker failure protection, phase segregated activation and
output CCRBRF.........................................................................160
Checking the phase current operate value,
IP>
................... 160
Checking the residual (earth fault) current operate value
IN>
set below
IP>
................................................................. 161
Checking the re-trip and back-up times................................161
Verifying the re-trip mode..................................................... 161
Verifying the back-up trip mode............................................162
Verifying instantaneous back-up trip at CB faulty condition. 163
Verifying the case
RetripMode
=
Contact
.............................163
Verifying the function mode
Current&Contact
...................... 164
Completing the test.............................................................. 164
Pole discordance protection CCPDSC......................................164
Verifying the settings............................................................ 165
Completing the test.............................................................. 165
Directional underpower protection GUPPDUP .........................166
Verifying the settings............................................................ 166
Completing the test.............................................................. 167
Directional overpower protection GOPPDOP ...........................167
Verifying the settings............................................................ 167
Completing the test.............................................................. 168
Negative-sequence time overcurrent protection for machines
NS2PTOC .................................................................................168
Verifying settings by secondary injection............................. 168
Completing the test.............................................................. 170
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Generator protection REG670 2.0 IEC 5
Commissioning manual
Accidental energizing protection for synchronous generator
AEGPVOC.................................................................................170
Verifying the settings............................................................ 170
Voltage-restrained time overcurrent protection VRPVOC......... 171
Verifying the settings............................................................ 171
Completing the test.............................................................. 174
Generator stator overload protection GSPTTR......................... 174
Verifying the settings............................................................ 174
Completing the test.............................................................. 175
Generator rotor overload protection GRPTTR...........................175
Verifying the settings............................................................ 175
Completing the test.............................................................. 176
Voltage protection...........................................................................176
Two step undervoltage protection UV2PTUV ...........................176
Verifying the settings............................................................ 176
Completing the test.............................................................. 178
Two step overvoltage protection OV2PTOV .............................178
Verifying the settings............................................................ 178
Extended testing...................................................................179
Completing the test.............................................................. 179
Two step residual overvoltage protection ROV2PTOV ............ 179
Verifying the settings............................................................ 179
Completing the test.............................................................. 180
Overexcitation protection OEXPVPH ....................................... 180
Verifying the settings............................................................ 180
Completing the test.............................................................. 181
Voltage differential protection VDCPTOV .................................181
Check of undervoltage levels............................................... 181
Check of voltage differential trip and alarm levels................183
Check of trip and trip reset timers........................................ 184
Final adjustment of compensation for VT ratio differences . 185
Completing the test.............................................................. 185
100% Stator earth fault protection, 3rd harmonic based
STEFPHIZ ................................................................................ 185
Testing..................................................................................186
Verifying settings.................................................................. 187
Completing the test.............................................................. 188
Frequency protection......................................................................188
Underfrequency protection SAPTUF ........................................188
Verifying the settings............................................................ 188
Completing the test.............................................................. 189
Overfrequency protection SAPTOF ..........................................189
Verifying the settings............................................................ 189
Completing the test.............................................................. 190
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6 Generator protection REG670 2.0 IEC
Commissioning manual
Rate-of-change frequency protection SAPFRC ........................190
Verifying the settings............................................................ 190
Completing the test.............................................................. 191
Frequency time accumulation protection function FTAQFVR... 191
Verifying the settings............................................................ 191
Completing the test.............................................................. 193
Multipurpose protection.................................................................. 193
General current and voltage protection CVGAPC.....................193
Built-in overcurrent feature (non-directional)........................ 194
Overcurrent feature with current restraint.............................194
Overcurrent feature with voltage restraint............................ 194
Overcurrent feature with directionality..................................195
Over/Undervoltage feature................................................... 196
Completing the test.............................................................. 196
Secondary system supervision.......................................................196
Current circuit supervision CCSSPVC.......................................196
Verifying the settings............................................................ 196
Completing the test.............................................................. 197
Fuse failure supervision FUFSPVC...........................................197
Checking that the binary inputs and outputs operate as
expected ..............................................................................197
Measuring the operate value for the negative sequence
function ................................................................................198
Measuring the operate value for the zero-sequence
function ................................................................................199
Measuring the operate value for the dead line detection
function.................................................................................200
Checking the operation of the du/dt and di/dt based function 200
Completing the test.............................................................. 201
Fuse failure supervision VDSPVC.............................................201
Completing the test.............................................................. 202
Control............................................................................................ 202
Synchrocheck, energizing check, and synchronizing
SESRSYN................................................................................. 202
Testing the synchronizing function....................................... 204
Testing the synchrocheck check.......................................... 205
Testing the energizing check................................................207
Testing the voltage selection................................................209
Completing the test.............................................................. 211
Apparatus control APC..............................................................211
Voltage control (VCTR) TR1ATCC, TR8ATCC, TCMYLTC,
TCLYLTC...................................................................................212
Secondary test..................................................................... 214
Check the activation of the voltage control operation...........214
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Generator protection REG670 2.0 IEC 7
Commissioning manual
Check the normal voltage regulation function...................... 215
Check the undervoltage block function................................ 215
Check the upper and lower busbar voltage limit.................. 216
Check the overcurrent block function................................... 216
Single transformer................................................................ 217
Parallel voltage regulation.................................................... 218
Completing the test.............................................................. 222
Single command, 16 signals SINGLECMD............................... 222
Interlocking................................................................................ 222
Logic............................................................................................... 223
Tripping logic, common 3-phase output SMPPTRC .................223
Three-phase operating mode............................................... 223
1ph/3ph operating mode...................................................... 223
1ph/2ph/3ph operating mode............................................... 224
Circuit breaker lockout..........................................................226
Completing the test.............................................................. 226
Integrator TIGAPC.....................................................................226
Completing the test.............................................................. 226
Monitoring.......................................................................................227
Gas medium supervision SSIMG.............................................. 227
Testing the liquid medium supervision for alarm and lock
out conditions....................................................................... 227
Completing the test.............................................................. 227
Liquid medium supervision SSIML............................................ 227
Testing the liquid medium supervision for alarm and lock
out conditions....................................................................... 228
Completing the test.............................................................. 228
Breaker monitoring SSCBR.......................................................228
Verifying the settings............................................................ 229
Completing the test.............................................................. 230
Event function EVENT...............................................................231
Limit counter L4UFCNT.............................................................231
Completing the test.............................................................. 231
Metering..........................................................................................231
Pulse-counter logic PCFCNT.................................................... 231
Function for energy calculation and demand handling
ETPMMTR.................................................................................231
Verifying the settings............................................................ 232
Completing the test.............................................................. 233
Station communication................................................................... 233
Multiple command and transmit MULTICMDRCV /
MULTICMDSND........................................................................233
Remote communication..................................................................233
Binary signal transfer BinSignReceive, BinSignTransm............233
Table of contents
8 Generator protection REG670 2.0 IEC
Commissioning manual
Basic IED functions........................................................................ 235
Parameter setting group handling SETGRPS........................... 235
Verifying the settings............................................................ 235
Completing the test.............................................................. 236
Exit test mode.................................................................................236
Section 13 Checking the directionality........................................... 237
Overview.........................................................................................237
Testing the directionality of the distance protection........................237
Section 14 Commissioning and maintenance of the fault
clearing system............................................................ 241
Commissioning tests...................................................................... 241
Periodic maintenance tests............................................................ 241
Visual inspection........................................................................242
Maintenance tests..................................................................... 242
Preparation...........................................................................242
Recording............................................................................. 243
Secondary injection.............................................................. 243
Alarm test............................................................................. 243
Self supervision check..........................................................243
Trip circuit check.................................................................. 243
Measurement of service currents......................................... 244
Restoring.............................................................................. 245
Section 15 Troubleshooting............................................................247
Checking the self supervision signals.............................................247
Checking the self supervision function...................................... 247
Determine the cause of an internal failure............................247
Self supervision HMI data..........................................................247
General IED status............................................................... 247
Fault tracing....................................................................................248
Internal fault indications.............................................................248
Using front-connected PC......................................................... 249
Repair instruction............................................................................250
Repair support................................................................................ 252
Maintenance................................................................................... 252
Section 16 Glossary....................................................................... 253
Table of contents
Generator protection REG670 2.0 IEC 9
Commissioning manual
10
Section 1 Introduction
1.1 This manual
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for the checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process of
testing an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
1.2 Intended audience
This manual addresses the personnel responsible for commissioning, maintenance
and taking the IED in and out of normal service.
The commissioning personnel must have a basic knowledge of handling electronic
equipment. The commissioning and maintenance personnel must be well experienced
in using protection equipment, test equipment, protection functions and the
configured functional logics in the IED.
1MRK502053-UEN B Section 1
Introduction
Generator protection REG670 2.0 IEC 11
Commissioning manual
1.3 Product documentation
1.3.1 Product documentation set
IEC07000220-4-en.vsd
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Application manual
Operation manual
Installation manual
Engineering manual
Communication
protocol manual
Cyber security
deployment guideline
Technical manual
Commissioning manual
IEC07000220 V4 EN
Figure 1: The intended use of manuals throughout the product lifecycle
The engineering manual contains instructions on how to engineer the IEDs using the
various tools available within the PCM600 software. The manual provides
instructions on how to set up a PCM600 project and insert IEDs to the project
structure. The manual also recommends a sequence for the engineering of protection
and control functions, LHMI functions as well as communication engineering for IEC
60870-5-103, IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in the chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for the checking
of external circuitry and energizing the IED, parameter setting and configuration as
Section 1 1MRK502053-UEN B
Introduction
12 Generator protection REG670 2.0 IEC
Commissioning manual
well as verifying settings by secondary injection. The manual describes the process of
testing an IED in a substation which is not in service. The chapters are organized in the
chronological order in which the IED should be commissioned. The relevant
procedures may be followed also during the service and maintenance activities.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for the monitoring, controlling and
setting of the IED. The manual also describes how to identify disturbances and how to
view calculated and measured power grid data to determine the cause of a fault.
The application manual contains application descriptions and setting guidelines
sorted per function. The manual can be used to find out when and for what purpose a
typical protection function can be used. The manual can also provide assistance for
calculating settings.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data, sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The communication protocol manual describes the communication protocols
supported by the IED. The manual concentrates on the vendor-specific
implementations.
The point list manual describes the outlook and properties of the data points specific
to the IED. The manual should be used in conjunction with the corresponding
communication protocol manual.
The cyber security deployment guideline describes the process for handling cyber
security when communicating with the IED. Certification, Authorization with role
based access control, and product engineering for cyber security related events are
described and sorted by function. The guideline can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
1.3.2 Dokumentenänderungsverzeichnis
Dokument geändert / am
Historie
-/Mai 2016 Erste Ãœbersetzung von 1MRK 502 053-UEN
Version -
1MRK502053-UEN B Section 1
Introduction
Generator protection REG670 2.0 IEC 13
Commissioning manual
1.3.3 Related documents
Documents related to REG670 Identify number
Application manual 1MRK 502 051-UEN
Commissioning manual 1MRK 502 053-UEN
Product guide 1MRK 502 054-BEN
Technical manual 1MRK 502 052-UEN
Type test certificate 1MRK 502 054-TEN
670 series manuals Identify number
Operation manual 1MRK 500 118-UEN
Engineering manual 1MRK 511 308-UEN
Installation manual 1MRK 514 019-UEN
Communication protocol manual, IEC
60870-5-103
1MRK 511 304-UEN
Communication protocol manual, IEC 61850
Edition 1
1MRK 511 302-UEN
Communication protocol manual, IEC 61850
Edition 2
1MRK 511 303-UEN
Communication protocol manual, LON 1MRK 511 305-UEN
Communication protocol manual, SPA 1MRK 511 306-UEN
Accessories guide 1MRK 514 012-BEN
Cyber security deployment guideline 1MRK 511 309-UEN
Connection and Installation components 1MRK 513 003-BEN
Test system, COMBITEST 1MRK 512 001-BEN
1.4 Document symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which
could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution hot surface icon indicates important information or
warning about the temperature of product surfaces.
Section 1 1MRK502053-UEN B
Introduction
14 Generator protection REG670 2.0 IEC
Commissioning manual
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