AGI Transfer Auger 8", 10" Tube Assembly Manual

Type
Assembly Manual
Part Number: 30952 R1
Revised: 17/8/15
Read this manual before using product. Failure
to follow instructions and safety precautions
can result in serious injury, death, or property
damage. Keep manual for future reference.
ORIGINAL INSTRUCTIONS
TRANSFER AUGER
8" & 10" TUBE MODELS
ASSEMBLY & OPERATION MANUAL
This product has been designed and constructed according to general engineering
standardsa. Other local regulations may apply and must be followed by the operator.
We strongly recommend that all personnel associated with this equipment be trained
in the correct operational and safety procedures required for this product. Periodic
reviews of this manual with all employees should be standard practice. For your
convenience, we include this sign-off sheet so you can record your periodic reviews.
a. Standards include organizations such as the American Society of Agricultural and Biological Engineers,
American National Standards Institute, Canadian Standards Association, International Organization for
Standardization, EN Standards, and/or others.
Date Employee Signature Employer Signature
TABLE OF CONTENTS
WESTFIELD - TRANSFER AUGER
8" & 10" TUBE MODELS
30952 R1 3
1. Introduction.......................................................................................................................... 5
1.1. Intended Use............................................................................................................ 6
2. Safety .................................................................................................................................... 7
2.1. Safety Alert Symbol and Signal Words .................................................................... 7
2.2. Basic Operator Safety, Responsibilities, & Qualifications........................................ 7
2.3. Rotating Flighting ..................................................................................................... 8
2.4. Rotating Parts Safety ............................................................................................... 8
2.5. Transport Safety....................................................................................................... 8
2.6. Work Area Safety..................................................................................................... 8
2.7. Equipment Stability................................................................................................... 9
2.8. Drives and Lockout Safety ..................................................................................... 10
2.8.1. Electric Motor Safety ................................................................................ 10
2.8.2. Gas Engine Safety.................................................................................... 11
2.8.3. Hydraulic Drive Safety.............................................................................. 11
2.9. Personal Protective Equipment.............................................................................. 12
2.10. Safety Decals....................................................................................................... 12
2.10.1. Decal Installation/Replacement.............................................................. 13
2.10.2. Safety Decal Locations and Details........................................................ 13
3. Assembly ............................................................................................................................ 17
3.1. Gas/Electric Drive Transfer Assembly.................................................................... 17
3.1.1. Completing Gas Drive Transfer Assembly ............................................... 24
3.1.2. Completing Electric Drive Transfer Assembly .......................................... 33
3.2. Hydraulic Drive Transfer Assembly ....................................................................... 39
3.2.1. Completing 8” Hydraulic Model ................................................................ 45
3.2.2. Completing 10” Hydraulic Double Drive Model......................................... 46
3.2.3. Completing 10” Open Center Hydraulics ONLY....................................... 47
3.2.4. Closed Center Hydraulics ONLY.............................................................. 51
4. Operation ............................................................................................................................ 55
4.1. Operating Safety .................................................................................................... 55
4.2. Transport Procedure .............................................................................................. 55
4.3. Placement Procedure............................................................................................. 55
4.4. Transfer Spout Handle........................................................................................... 56
4.5. Start-up and Break-In............................................................................................. 56
4.6. Operation - Electric Motor Models.......................................................................... 56
4.7. Operation - Gas Engine Models............................................................................. 56
4.8. Operation - Hydraulic Drive Models ....................................................................... 57
4.9. Emergency Shutdown / Full-Tube Restart ............................................................. 58
4.10. Shutdown ............................................................................................................. 58
4.11. Storage................................................................................................................. 59
TABLE OF CONTENTS
WESTFIELD - TRANSFER AUGER
8" & 10" TUBE MODELS
430952 R1
5. Maintenance........................................................................................................................ 61
5.1. Maintenance Safety................................................................................................ 61
5.2. Maintenance Schedule........................................................................................... 61
5.3. Fluids & Lubricants................................................................................................. 62
5.4. Maintenance Procedures........................................................................................ 62
5.4.1. Visual Inspection....................................................................................... 62
5.4.2. Greasing................................................................................................... 63
5.4.3. Clean Machine.......................................................................................... 63
5.4.4. Inspect Hydraulic Hose & Coupler............................................................ 64
5.4.5. Service Engine.......................................................................................... 64
5.4.6. Check Gearbox Oil Levels (Gas Drives)................................................... 64
5.4.7. Changing Gearbox Oil (Gas Drives)......................................................... 65
5.4.8. Drive Belt Tension, Alignment, and Replacement.................................... 65
5.4.9. Check/Change Oil in Gas Engine............................................................. 67
6. Troubleshooting ................................................................................................................. 69
7. Appendix............................................................................................................................. 71
7.1. Mechanical Specifications...................................................................................... 71
Warranty.................................................................................................................................. 73
WESTFIELD - TRANSFER AUGER 1. INTRODUCTION
8" & 10" TUBE MODELS
30952 R1 5
1. Introduction
Thank you for purchasing Westfield Transfer Auger. This equipment will allow safe and
efficient operation when you read and follow all of the instructions contained in this
manual. With proper care, your Transfer Auger will provide you with many years of
trouble-free operation.
Keep this manual handy for frequent reference and to review with new personnel. A
sign-off form is provided on the inside front cover for your convenience. If any infor-
mation in this manual is not understood or if you need additional information, please
contact your local distributor or dealer for assistance.
This manual should be regarded as part of the equipment. Suppliers of both new and
second-hand equipment are advised to retain documentary evidence that this manual
was provided with the equipment.
Always give your dealer the serial number on your equipment (shown above) when
ordering parts or requesting service or other information. Please record this information
in the table below for easy reference.
Serial Number
Model Number
Serial Number
Date Received
1. INTRODUCTION WESTFIELD - TRANSFER AUGER
1.1. INTENDED USE 8" & 10" TUBE MODELS
630952 R1
1.1. Intended Use
This equipment is designed solely for use in customary agricultural or similar operations.
Use in any other way is considered as contrary to the intended use. Compliance with
and strict adherence to the conditions of operation and maintenance as specified by the
manufacturer, also constitute essential elements of the intended use.
This equipment should be operated, maintained, serviced, and repaired only by persons
who are familiar with its particular characteristics and who are acquainted with the
relevant safety procedures.
Accident prevention regulations and all other generally recognized regulations on safety
and occupational medicine must be observed at all times.
Any modifications carried out to this equipment may relieve the manufacturer of liability
for any resulting damage or injury.
Do not use the transfer auger for:
moving material other than dry, free flowing grains
WESTFIELD - TRANSFER AUGER 2. SAFETY
8" & 10" TUBE MODELS 2.1. SAFETY ALERT SYMBOL AND SIGNAL WORDS
30952 R1 7
2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you
see this symbol, be alert to the possibility of injury or death, carefully read the message
that follows, and inform others.
SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, CAUTION,
and NOTICE with the safety messages. The appropriate signal word for each message
has been selected using the definitions below as a guideline.
Indicates an imminently hazardous situation that, if not avoided, will
result in serious injury or death.
Indicates a hazardous situation that, if not avoided, could result in
serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in
minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may
result in property damage.
2.2. Basic Operator Safety, Responsibilities, & Qualifications
The safety information found throughout this complete Safety Section of the manual
applies to all safety practices. Additional instructions specific to a certain safety practice
(such as Operation Safety), can be found in the appropriate section.
YOU are responsible for the SAFE use and maintenance of your equipment. YOU must
ensure that you and anyone else who is going to work around the equipment under-
stands all procedures and related SAFETY information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but
also the people around you. Make these practices a working part of your safety program.
All accidents can be avoided.
It is the equipment owner, operator, and maintenance personnel's respon-
sibility to read and understand ALL safety instructions, safety decals, and
manuals and follow them when assembling, operating, or maintaining the
equipment.
Equipment owners must give instructions and review the information initially and
annually with all personnel before allowing them to operate this product. Untrained
users/operators expose themselves and bystanders to possible serious injury or
death.
This equipment is not intended to be used by children.
Use this equipment for its intended purposes only.
Do not modify the equipment in any way without written permission from the manu-
facturer. Unauthorized modification may impair the function and/or safety, and could
affect the life of the equipment. Any unauthorized modification of the equipment will
void the warranty.
2. SAFETY WESTFIELD - TRANSFER AUGER
2.3. ROTATING FLIGHTING 8" & 10" TUBE MODELS
830952 R1
2.3. Rotating Flighting
KEEP AWAY from rotating flighting.
DO NOT remove or modify flighting guards, doors, or
covers. Keep in good working order. Have replaced if
damaged.
DO NOT operate the equipment without all guards,
doors, and covers in place.
NEVER touch the flighting. Use a stick or other tool to remove an obstruction or
clean out.
Shut off and lock out power to adjust, service, or clean.
2.4. Rotating Parts Safety
Keep body, hair, and clothing away from
rotating pulleys, belts, chains, and sprock-
ets.
Do not operate with any guard removed or
modified. Keep guards in good working
order.
Shut off and remove key or lock out power source before inspecting or servicing
machine.
2.5. Transport Safety
Do not tow the transfer behind a vehicle, tires are not rated for highway transport.
2.6. Work Area Safety
Have another trained person nearby who can shut down the
equipment in case of accident.
The work area should be kept clear of bystanders.
Keep the work area clean and free of debris.
WESTFIELD - TRANSFER AUGER 2. SAFETY
8" & 10" TUBE MODELS 2.7. EQUIPMENT STABILITY
30952 R1 9
Figure 2.1 Work Area - Authorized Personnel Only
2.7. Equipment Stability
Transport and place equipment on reasonably level ground when raising, lowering,
positioning, or operating.
Chock wheels and anchor intake end after placement.
2. SAFETY WESTFIELD - TRANSFER AUGER
2.8. DRIVES AND LOCKOUT SAFETY 8" & 10" TUBE MODELS
10 30952 R1
2.8. Drives and Lockout Safety
Inspect the power source (drive) before using and know how to shut down in an
emergency. Whenever you service or adjust your equipment, make sure you shut down
and lock out your power source to prevent inadvertent start-up and hazardous energy
release. Know the procedure(s) that applies to your equipment from the following power
sources.
2.8.1. Electric Motor Safety
Power Source
Electric motors and controls shall be installed and serviced by a qualified electrician
and must meet all local codes and standards.
A magnetic starter should be used to protect your motor.
You must have a manual reset button.
Reset and motor starting controls must be located so that the
operator has full view of the entire operation.
Locate main power disconnect switch within reach from ground
level to permit ready access in case of an emergency.
Motor must be properly grounded.
Guards must be in place and secure.
Ensure electrical wiring and cords remain in good condition;
replace if necessary.
Use a totally enclosed electric motor if operating in extremely dusty conditions.
Lockout
The main power disconnect switch should be in the locked position during shutdown
or whenever maintenance is performed.
If reset is required, disconnect all power before resetting motor.
SERVICE DISCONNECT
ON
OFF
WESTFIELD - TRANSFER AUGER 2. SAFETY
8" & 10" TUBE MODELS 2.8. DRIVES AND LOCKOUT SAFETY
30952 R1 11
2.8.2. Gas Engine Safety
Power Source
Keep guards in place and secure.
Properly ventilate surrounding area.
Never fill the fuel tank while smoking or near an open flame. Always shut down and
allow engine to cool before filling with fuel.
Never overfill the tank or spill fuel. If fuel is spilled, clean it up immediately.
Be sure to use the correct type and grade of fuel.
Ground the fuel funnel or nozzle against the filler neck
to prevent sparks that could ignite fuel vapors.
Be sure to replace the fuel fill cap when you are done.
Lockout
For engines with an electric start, remove the ignition key,
the spark plug wire, or the spark plug.
For engines with a rope or crank start, remove the spark
plug wire or the spark plug.
2.8.3. Hydraulic Drive Safety
Power Source
Refer to the rules and regulations applicable to the
power source operating your hydraulic drive.
Do not connect or disconnect hydraulic lines while sys-
tem is under pressure.
Keep all hydraulic lines away from moving parts.
Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the
skin surface (serious infection or toxic reaction can develop). See a doctor immedi-
ately if injured.
Use metal or wood as a backstop when searching for hydraulic leaks and wear
proper hand and eye protection.
Check all hydraulic components are tight and in good condition. Replace any worn,
cut, abraded, flattened, or crimped hoses.
Clean the connections before connecting to equipment.
ROPE START
ELECTRIC START
2. SAFETY WESTFIELD - TRANSFER AUGER
2.9. PERSONAL PROTECTIVE EQUIPMENT 8" & 10" TUBE MODELS
12 30952 R1
Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape,
clamps, or adhesive. The hydraulic system operates under extremely high pressure;
such repairs will fail suddenly and create a hazardous and unsafe condition.
Lockout
Always place all hydraulic controls in neutral and relieve system pressure before dis-
connecting or working on hydraulic system.
2.9. Personal Protective Equipment
Safety Glasses
Wear safety glasses at all times to protect eyes from debris.
Coveralls
Wear coveralls to protect skin.
Hard Hat
Wear a hard hat to help protect your head.
Steel-Toe Boots
Wear steel-toe boots to protect feet from falling debris.
Work Gloves
Wear work gloves to protect your hands from sharp and rough edges.
Dust Mask
A dust mask may be needed to prevent breathing potentially harmful
dust.
Safety Equipment
Fire Extinguisher
Provide a fire extinguisher for use in case of an accident. Store in a highly
visible and accessible place.
First-Aid Kit
Have a properly-stocked first-aid kit available for use should the need
arise, and know how to use it.
2.10. Safety Decals
Keep safety decals clean and legible at all times.
Replace safety decals that are missing or have become illegible. See decal location
figures that follow.
Replaced parts must display the same decal(s) as the original part.
Replacement safety decals are available free of charge from your distributor,
dealer, or factory.
WESTFIELD - TRANSFER AUGER 2. SAFETY
8" & 10" TUBE MODELS 2.10. SAFETY DECALS
30952 R1 13
2.10.1. Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the
exposed sticky backing in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of
the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing
paper.
2.10.2. Safety Decal Locations and Details
Replicas of the safety decals that are attached to the equipment and their messages are
shown in the figure(s) that follow. Safe operation of the equipment requires that you
familiarize yourself with the various safety decals and the areas or particular functions
that the decals apply to, as well as the safety precautions that must be taken to avoid
serious injury, death, or damage.
Westfield reserves the right to update safety decals without notice. Safety decals may
not be exactly as shown.
Figure 2.1 Safety Decal Locations - All Transfer Augers
20807
DANGER
ROTATING FLIGHTING HAZARD
To prevent death or serious injury:
KEEP AWAY from rotating auger flighting.
DO NOT remove or modify auger flighting guards,
doors, or covers. Keep in good working order. Have
replaced if damaged.
DO NOT operate the auger without all guards, doors,
and covers in place.
NEVER touch the auger flighting. Use a stick or other
tool to remove an obstruction or clean out.
Shut off and lock out power to adjust, service, or clean.
Made in Canada 20813
20813
WARNING
To prevent serious injury or death:
Read and understand the manual before
assembling, operating, or maintaining the
equipment.
Only trained personnel may assemble, operate, or
maintain the equipment.
Children and untrained personnel must be kept
outside of the work area.
If the manual, guards, or decals are missing or
damaged, contact factory or dealer for replacements.
Lock out power before performing maintenance.
To prevent equipment collapse, support equipment
tube while disassembling certain components.
When equipped, electric motors must be grounded.
Disconnect power before resetting overloads.
Made in Canada 20807
2. SAFETY WESTFIELD - TRANSFER AUGER
2.10. SAFETY DECALS 8" & 10" TUBE MODELS
14 30952 R1
Figure 2.2 Safety Decal Locations - Hydraulic Drive Models
Figure 2.3 Safety Decal Locations - Gas Drive Models
WARNING
HIGH PRESSURE FLUID HAZARD
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
Relieve pressure before disconnecting hydraulic line.
Wear proper hand and eye protection and use wood or
cardboard, not hands, when searching for leaks. 20805
ONLY ON
HYDRAULIC
TUBE
20805
20804
20803
LOCATED ON
INSIDE PANEL
WARNING
ENTANGLEMENT HAZARD
To prevent serious injury or death:
Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
Do not operate with any guard removed or
modified. Keep guards in good working order.
Shut off and remove key or lock out power source
before inspecting or servicing machine.
Made in Canada 20804
WARNING
MISSING GUARD HAZARD
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
20803
Made in Canada
WESTFIELD - TRANSFER AUGER 2. SAFETY
8" & 10" TUBE MODELS 2.10. SAFETY DECALS
30952 R1 15
Figure 2.4 Safety Decal Locations - Electric Drive Models
20804
WARNING
ENTANGLEMENT HAZARD
To prevent serious injury or death:
Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
Do not operate with any guard removed or
modified. Keep guards in good working order.
Shut off and remove key or lock out power source
before inspecting or servicing machine.
Made in Canada 20804
20803
LOCATED ON
INSIDE PANEL
2. SAFETY WESTFIELD - TRANSFER AUGER
2.10. SAFETY DECALS 8" & 10" TUBE MODELS
16 30952 R1
WESTFIELD - TRANSFER AUGER 3. ASSEMBLY
8" & 10" TUBE MODELS 3.1. GAS/ELECTRIC DRIVE TRANSFER ASSEMBLY
30952 R1 17
3. Assembly
Before continuing, ensure you have completely read and understood this manual’s
Safety chapter, in addition to the safety information in the section(s) below.
3.1. Gas/Electric Drive Transfer Assembly
Note: Drive motor (gasoline or electric) and drive pulley are not provided. Use the
specifications below in Table 3.1 or Table 3.2 to select the appropriate drive
and pulley combination for your transfer auger.
Table 3.1 Gas Drive Motor/Drive Specifications
Table 3.2 Electric Drive Motor/Drive Specifications
AUGER SIZE DESCRIPTION QTY.
8” 5.5 HP GAS MOTOR 1
3”-4” DRIVE PULLEY 1
10” 7.5 HP GAS MOTOR 1
3”-4” DRIVE PULLEY 1
AUGER SIZE DESCRIPTION QTY.
8” 3 HP ELECTRIC MOTOR 1
3”-4” DRIVE PULLEY 1
10” 5 HP ELECTRIC MOTOR 1
3”-4” DRIVE PULLEY 1
1
1 #14 X 5/8" SMS AB GR 5 PLTD 10-19274 4
2 HOPPER ACCESS COVER PLATE, TA 10-22081 1
3. ASSEMBLY WESTFIELD - TRANSFER AUGER
3.1. GAS/ELECTRIC DRIVE TRANSFER ASSEMBLY 8" & 10" TUBE MODELS
18 30952 R1
2
1 6R U-JOINT (1"RD X 1")(BLACK) 10-29175 1
2 1/4" X 1" WOODRUFF KEY 10-19224 1
3
1
8" GAS TUBE BDL, TA 10-22075
1
10" GAS TUBE BDL, TA 10-22067
8" ELEC TUBE BDL, TA 10-22076
10" ELEC TUBE BDL, TA 10-22070
28" SUPPORT BUSHING, TA 10-22091 1
10" SUPPORT BUSHING, TA 10-22086
Support bushing must be attached within hopper opening.
Note: Support tube with a sawhorse to aid in assembly.
WESTFIELD - TRANSFER AUGER 3. ASSEMBLY
8" & 10" TUBE MODELS 3.1. GAS/ELECTRIC DRIVE TRANSFER ASSEMBLY
30952 R1 19
4
18" SUPPORT BUSHING, TA 1022091 1
10" SUPPORT BUSHING, TA 10-22086
2 1/4" X 1" WOODRUFF KEY 10-19224 1
3 6R U-JOINT (1"RD X 1")(BLACK) 10-29175 1
5
18" SUPPORT BUSHING, TA 10-22091 1
10" SUPPORT BUSHING, TA 10-22086
2 7/16" X 1" NC BOLT GR 5 PLTD 10-19542 4
3 7/16" NC NYLON LOCKNUT GR 5 YLW PLTD 10-17593 4
Note: Locknuts need to be attached outside of hopper.
3. ASSEMBLY WESTFIELD - TRANSFER AUGER
3.1. GAS/ELECTRIC DRIVE TRANSFER ASSEMBLY 8" & 10" TUBE MODELS
20 30952 R1
6
18" FRAME ATTACH, TA 10-22095 1
10" FRAME ATTACH, TA 10-22099
2 7/16" X 1" NC BOLT GR 5 PLTD 10-19542 3
3 7/16" X 1-1/4" NC BOLT GR 8 PLTD 10-18698 5
4 7/16" NC NYLON LOCKNUT GR 5 YLW PLTD 10-17593 8
7
1 6R U-JOINT (1"RD X 1")(BLACK) 10-29175 1
Tighten set screws.
Note: Before tightening set screws, spin the flighting to make sure there is no interference.
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AGI Transfer Auger 8", 10" Tube Assembly Manual

Type
Assembly Manual

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