ABB Remote I/O RIO600 Installation And Commissioning Manual

—

Remote I/O

RIO600

Installation and Commissioning

Manual

Document ID: 1MRS757488

Issued: 2019-12-16

Revision: H

Product version: 1.8

Copyright

This document and parts thereof must not be reproduced or copied without written

permission from ABB, and the contents thereof must not be imparted to a third party,

nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license and

may be used, copied, or disclosed only in accordance with the terms of such license.

Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or

product names mentioned in this document may be trademarks or registered

trademarks of their respective holders.

Warranty

Please inquire about the terms of warranty from your nearest ABB representative.

www.abb.com/mediumvoltage

Disclaimer

The data, examples and diagrams in this manual are included solely for the concept or

product description and are not to be deemed as a statement of guaranteed properties.

All persons responsible for applying the equipment addressed in this manual must

satisfy themselves that each intended application is suitable and acceptable, including

that any applicable safety or other operational requirements are complied with. In

particular, any risks in applications where a system failure and/or product failure

would create a risk for harm to property or persons (including but not limited to

personal injuries or death) shall be the sole responsibility of the person or entity

applying the equipment, and those so responsible are hereby requested to ensure that

all measures are taken to exclude or mitigate such risks.

This product has been designed to be connected and communicate data and

information via a network interface which should be connected to a secure network.

It is the sole responsibility of the person or entity responsible for network

administration to ensure a secure connection to the network and to take the necessary

measures (such as, but not limited to, installation of firewalls, application of

authentication measures, encryption of data, installation of anti virus programs, etc.)

to protect the product and the network, its system and interface included, against any

kind of security breaches, unauthorized access, interference, intrusion, leakage and/or

theft of data or information. ABB is not liable for any such damages and/or losses.

This document has been carefully checked by ABB but deviations cannot be

completely ruled out. In case any errors are detected, the reader is kindly requested to

notify the manufacturer. Other than under explicit contractual commitments, in no

event shall ABB be responsible or liable for any loss or damage resulting from the use

of this manual or the application of the equipment. In case of discrepancies between

the English and any other language version, the wording of the English version shall

prevail.

Conformity

This product complies with the directive of the Council of the European Communities

on the approximation of the laws of the Member States relating to electromagnetic

compatibility (EMC Directive 2014/30/EU) and concerning electrical equipment for

use within specified voltage limits (Low-voltage directive 2014/35/EU). This

conformity is the result of tests conducted by ABB in accordance with the product

standard EN 60255-26 for the EMC directive, and with the product standards EN

60255-1 and EN 60255-27 for the low voltage directive. The product is designed in

accordance with the international standards of the IEC 60255 series.

Safety information

Dangerous voltages can occur on the connectors, even though the

auxiliary voltage has been disconnected.

Non-observance can result in death, personal injury or substantial

property damage.

Only a competent electrician is allowed to carry out the electrical

installation.

National and local electrical safety regulations must always be

followed.

The DIN rail of the device has to be carefully earthed.

The device contains components which are sensitive to electrostatic

discharge. Unnecessary touching of electronic components must

therefore be avoided.

Whenever changes are made in the device configuration, measures

should be taken to avoid inadvertent tripping.

Table of contents

Section 1 Introduction.......................................................................7

This manual........................................................................................ 7

Intended audience.............................................................................. 7

Product documentation.......................................................................7

Product documentation set............................................................7

Document revision history............................................................. 8

Related documentation..................................................................8

Symbols and conventions...................................................................8

Symbols.........................................................................................8

Document conventions.................................................................. 9

Section 2 General security deployment guidelines........................ 11

General security............................................................................... 11

System hardening rules....................................................................11

Section 3 RIO600 overview............................................................13

Overview...........................................................................................13

Product version history................................................................ 16

Module configuration........................................................................ 17

Web HMI...........................................................................................19

PCM600 tool.....................................................................................20

PCM600 and RIO600 connectivity package version................... 21

Communication.................................................................................21

TCP/IP-based protocols and used IP ports................................. 22

Section 4 Unpacking, inspecting and storing................................. 23

Removing transport packaging.........................................................23

Inspecting the product...................................................................... 23

Identifying the product................................................................. 23

Checking delivery items...............................................................23

Inspecting the product................................................................. 23

Returning a product damaged in transportation.......................... 24

Storing.............................................................................................. 24

Section 5 Installing......................................................................... 25

Mounting modules............................................................................ 25

Configuration examples...............................................................31

Connecting wires.............................................................................. 33

Connecting power supply............................................................ 33

Connecting Ethernet cable.......................................................... 36

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RIO600 1

Installation and Commissioning Manual

Connecting binary input signals...................................................36

Connecting binary output signals................................................ 38

Connecting RTD/mA signals....................................................... 39

Connecting AOM4 signals........................................................... 42

Connecting SIM8F sensor signals...............................................43

Connecting SIM4F sensor signals...............................................46

Connecting smart control module signals....................................48

Connecting RIO600 to a PC............................................................. 54

Checking the connection to RIO600............................................55

Section 6 Commissioning...............................................................57

Parameter setting............................................................................. 57

Operating parameter settings LECM........................................... 57

Standalone configuration........................................................58

Intermodule communication................................................... 58

Operating parameter settings DIM8H and DIM8L....................... 58

Binary input debounce time (filter time)..................................59

Binary input inversion............................................................. 60

Oscillation suppression.......................................................... 60

Operating parameter settings DOM4...........................................61

Operating parameter settings of RTD/mA module...................... 62

Selection of output value format.............................................63

Linear input scaling................................................................ 64

Measurement chain supervision.............................................64

Calibration.............................................................................. 65

Limit value supervision........................................................... 65

Deadband supervision............................................................66

Operating parameter settings of AOM4.......................................67

Calibration.............................................................................. 68

Output channel supervision....................................................68

Deadband supervision............................................................68

Operating parameter settings of SIM8F module..........................69

Functions available in SIM8F................................................. 71

Measurement functions.......................................................... 72

Power quality measurement functions (harmonics)............... 85

Three-phase current fault detection....................................... 89

Earth-fault fault detection..................................................... 100

Voltage presence indication................................................. 135

Negative-sequence overcurrent indication NSPTOC........... 137

Fuse failure supervision SEQSPVC..................................... 139

Inrush detector INRPHAR.................................................... 144

UPS power failure monitoring...............................................146

Calibration............................................................................ 147

Operating parameter settings of SIM4F module........................147

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2 RIO600

Installation and Commissioning Manual

Functions available in SIM4F............................................... 149

Measurement functions........................................................ 149

Three-phase current fault detection..................................... 149

Earth-fault detection............................................................. 150

Negative-sequence overcurrent indication NSPTOC........... 150

Inrush detector INRPHAR.................................................... 150

Fault passage indicator FPIPTOC .......................................150

Calibration............................................................................ 159

Operating parameter settings of SCM module.......................... 159

Functions available in SCM..................................................159

Three-position earthing switch or two-position earthing

switch or two-position disconnector switch or circuit

breaker control application................................................... 159

Generic four inputs and four high speed power outputs.......164

Trip circuit supervision TCSHSCBR/TCSLSCBR.................165

Test mode handling........................................................................ 167

Channel output value handling....................................................... 167

Local/Remote mode....................................................................... 168

Time synchronization .....................................................................168

SNTP time synchronization....................................................... 169

Modbus time synchronization ................................................... 169

GOOSE performance..................................................................... 170

Section 7 Modbus TCP communication....................................... 171

Modbus TCP/IP.............................................................................. 171

Connection to client................................................................... 171

Protocol server attachment to a client....................................... 171

TCP/IP link.................................................................................171

Modbus TCP/IP diagnostic counters over Web HMI................. 172

Common Modbus TCP/IP diagnostic counters..........................172

Supported Modbus function codes............................................ 172

Modbus data implementation.................................................... 173

Change events and time synchronization .................................173

Control operations..................................................................... 173

Application data compatibility.................................................... 173

Data mapping principles............................................................ 174

Default data organization...........................................................174

Data in monitoring direction.......................................................174

One-bit data mapping................................................................ 174

Digital input data........................................................................174

Measurand registers..................................................................175

Register value update................................................................175

Primary values...........................................................................176

Register size..............................................................................176

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Installation and Commissioning Manual

Control operations..................................................................... 176

Control functions........................................................................176

Exception codes........................................................................ 177

System status register............................................................... 177

Module information.................................................................... 178

Modbus time synchronization.................................................... 178

Parameter settings.................................................................... 179

Module reserved channel concept.............................................181

RTD range information.............................................................. 181

Reporting reserved addresses.................................................. 182

Function code and addressing region mapping.........................183

Modbus point list.............................................................................184

SSR1 System status register (1) device health......................... 184

SSR2 System status register (2) device alive register.............. 185

Time synchronization.................................................................185

Module identification..................................................................186

LD0.DIM8GGIO/LD0.DIM8LGGIO physical I/O states.............. 186

LD0.DOMGGIO physical I/O states...........................................191

LD0.RTDGGIO physical I/O values........................................... 195

LD0.RTDGGIO RTD channel range information....................... 202

LD0.AOMGGIO physical I/O values.......................................... 205

LD0.PHPTOC phase overcurrent fault detection.......................207

LD0.DPHPTOC three-phase directional overcurrent fault

detection....................................................................................209

LD0.CMHAI current total demand distortion..............................210

LD0.VMHAI voltage total demand distortion..............................211

LD0.EFPTOC non-directional earth-fault detection................... 211

LD0.DEFPTOC directional earth-fault detection........................212

LD0.MFAPSDE multifrequency admittance protection

(earth-fault indication)................................................................212

LD0.PHSVPR voltage presence ...............................................214

LD0.NSPTOC negative-sequence overcurrent fault detection.. 214

LD0.FPIPTOC fault direction indication.....................................215

LD0.SEQSPVC fuse failure supervision....................................215

LD0.INRPHAR inrush detector.................................................. 216

Binary writable signals for SIM8F.............................................. 216

Binary writable signals for SIM4F.............................................. 217

LD0.PWRRDIR phase load flow direction................................. 218

LD0.PHPTOC phase overcurrent fault detection.......................219

LD0.DPHPTOC three-phase directional overcurrent fault

detection....................................................................................220

LD0.EFPTOC non-directional earth-fault detection................... 221

LD0.DEFPTOC directional earth-fault detection........................221

LD0.CMMXU phase current measurements..............................221

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Installation and Commissioning Manual

LD0.VMMXU voltage measurements........................................ 223

LD0.PEMMXU power measurements........................................227

LD0.RESCMMXU residual current measurement..................... 230

LD0.RESVMMXU residual voltage measurement..................... 231

LD0.CAVMMXU average current measurements .....................232

LD0.RCAVMMXU average current measurements................... 233

LD0.CMAMMXU peak current measurements.......................... 234

LD0.VAVMMXU average voltage measurements..................... 235

LD0.VMAMMXU peak voltage measurements.......................... 236

LD0.PEAVMMXU average power measurements.....................237

LD0.PEMAMMXU peak power measurements......................... 238

LD0.EMMTR energy measurement...........................................239

LD0.MFAPSDE multifrequency admittance protection

(earth-fault indication)................................................................241

SCM Application types.............................................................. 241

Binary readable signals of SCM................................................ 242

Binary writable signals for SCM.................................................251

Supervision data........................................................................258

Section 8 Using the Web HMI...................................................... 261

Accessing the Web HMI................................................................. 261

Navigating in the menu...................................................................261

Selecting the fault view...................................................................261

Selecting the status view................................................................ 262

Selecting the configuration view..................................................... 266

Selecting the communication view................................................. 270

Section 9 Troubleshooting............................................................273

Checking LED indications...............................................................273

Behavior during IRF condition................................................... 277

Restoring communication .............................................................. 280

Restoring factory settings .............................................................. 281

Ping command response................................................................282

Troubleshooting inactive I/O modules............................................ 283

SIM8F/SIM4F measurement quality............................................... 284

Contacting customer support..........................................................284

Section 10 Technical data..............................................................285

Section 11 Device and functionality tests.......................................293

Section 12 Glossary....................................................................... 299

Table of contents

RIO600 5

Installation and Commissioning Manual

6

Section 1 Introduction

1.1 This manual

The installation and commissioning manual contains information on how to install

and commission the device. The manual provides an introduction to engineering tasks

and a description of the basic operations.

1.2 Intended audience

This manual addresses application engineers, who install and configure the device.

The application engineer must have basic knowledge of the IEC 61850 client and

server architectures in general.

Understanding the communication properties of the IED is a prerequisite before

making any connections to RIO600. The connection details of the IED are available

in the respective manuals.

1.3 Product documentation

1.3.1 Product documentation set

The installation and commissioning manual contains information on how to install

and commission the device. The manual provides an introduction to engineering tasks

and a description of the basic operations.

The communication configuration manual contains information on how to engineer

the device using the different tools in PCM600. The manual provides information for

IEC 61850 engineering with PCM600 and IET600. For more details on tool usage, see

the PCM600 documentation.

The user manual (online help) contains instructions on how to use the RIO600

Configuration Wizard. The Configuration Wizard helps configure RIO600 for

different system products and tools with the help of the connectivity package. See the

product documentation for more information on handling the connectivity packages

in different system products and tools.

1MRS757488 H Section 1

Introduction

RIO600 7

Installation and Commissioning Manual

1.3.2 Document revision history

Document revision/date Product version History

A/2011-12-23 1.0 First release

B/2012-12-18 1.1 Content updated to correspond to the

product version

C/2013-09-30 1.2 Content updated to correspond to the

product version

D/2014-09-29 1.5 Content updated to correspond to the

product version

E/2015-08-31 1.6 Content updated to correspond to the

product version

F/2016-06-09 1.7 Content updated to correspond to the

product version

G/2019-05-17 1.7 Content updated

H/2019-12-16 1.8 Content updated to correspond to the

product version

1.3.3 Related documentation

Name of the document Document ID

RIO600 Communication Configuration Manual 1MRS757489

Specific Communication Service Mapping (SCSM) – Mappings to

MMS (ISO 9506-1 and ISO 9506-2) and to ISO/IEC 8802-3

IEC 61850-8-1

Download the latest documents from the ABB Web site

www.abb.com/mediumvoltage.

1.4 Symbols and conventions

1.4.1 Symbols

The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence of

a hazard which could result in corruption of software or damage to

equipment or property.

The information icon alerts the reader of important facts and

conditions.

Section 1 1MRS757488 H

Introduction

8 RIO600

Installation and Commissioning Manual

The tip icon indicates advice on, for example, how to design your

project or how to use a certain function.

Although warning hazards are related to personal injury, it is necessary to understand

that under certain operational conditions, operation of damaged equipment may result

in degraded process performance leading to personal injury or death. Therefore,

comply fully with all warning and caution notices.

1.4.2 Document conventions

A particular convention may not be used in this manual.

• Abbreviations and acronyms are spelled out in the glossary. The glossary also

contains definitions of important terms.

• Menu paths are presented in bold.

Select Main menu/Settings.

• WHMI menu names are presented in bold.

Click Information in the WHMI menu structure.

• Parameter names are shown in italics.

The function can be enabled and disabled with the Operation setting.

• Parameter values are indicated with quotation marks.

The corresponding parameter values are "On" and "Off".

1MRS757488 H Section 1

Introduction

RIO600 9

Installation and Commissioning Manual

10

Section 2 General security deployment guidelines

2.1 General security

Technological advancements and breakthroughs have caused a significant evolution

in the electric power grid. As a result, the emerging “smart grid” and “Internet of

Things” are quickly becoming a reality. At the heart of these intelligent advancements

are specialized IT systems – various control and automation solutions such as

distribution automation systems. To provide end users with comprehensive real-time

information, enabling higher reliability and greater control, automation systems have

become ever more interconnected. To combat the increased risks associated with

these interconnections, ABB offers a wide range of cyber security products and

solutions for automation systems and critical infrastructure.

The new generation of automation systems uses open standards such as IEC 61850

GOOSE, Modbus and commercial technologies, in particular Ethernet and TCP/IP

based communication protocols. They also enable connectivity to external networks,

such as office intranet systems and the Internet. These changes in technology,

including the adoption of open IT standards, have brought huge benefits from an

operational perspective, but they have also introduced cyber security concerns

previously known only to office or enterprise IT systems.

To counter cyber security risks, open IT standards are equipped with cyber security

mechanisms. These mechanisms, developed in a large number of enterprise

environments, are proven technologies. They enable the design, development and

continuous improvement of cyber security solutions for control systems, including

distribution automation applications.

ABB understands the importance of cyber security and its role in advancing the

security of distribution networks. A customer investing in new ABB technologies can

rely on system solutions where reliability and security have the highest priority. At

ABB, we are addressing cyber security requirements on a system level as well as on

a product level to support cyber security standards or recommendations.

Reporting of vulnerability or cyber security issues related to any ABB product can be

done via [email protected].

2.2 System hardening rules

Today's distribution automation systems are basically specialized IT systems.

Therefore, several rules of hardening an automation system apply to these systems,

too. RIO600 is designed to expand the digital and analog I/O of ABB’s Relion®

1MRS757488 H Section 2

General security deployment guidelines

RIO600 11

Installation and Commissioning Manual

protection and control relays. Protection and control relays are from the automation

system perspective on the lowest level and closest to the actual primary process. It is

important to apply defense-in- depth information assurance concept where each layer

in the system is capable of protecting the automation system and therefore RIO600s

are also part of this concept. The following should be taken into consideration when

planning the system protection.

• Recognizing and familiarizing all parts of the system and the system's

communication links

• Removing all unnecessary communication links in the system

• Rating the security level of remaining connections and improving with applicable

methods

• Hardening the system by removing or deactivating all unused processes,

communication ports and services

• Checking that the whole system has backups available from all applicable parts

• Collecting and storing backups of the system components and keeping those up-

to-date

• Changing default passwords and using strong enough passwords

• Separating public network from automation network

• Segmenting traffic and networks

• Using firewalls and demilitarized zones

• Assessing the system periodically

• Using antivirus software in workstations and keeping those up-to-date

It is important to utilize the defence-in-depth concept when designing automation

system security. It is not recommended to connect a device directly to the Internet

without adequate additional security components. The different layers and interfaces

in the system should use security controls. Robust security means, besides product

features, enabling and using the available features and also enforcing their use by

company policies. Adequate training is also needed for the personnel accessing and

using the system.

Section 2 1MRS757488 H

General security deployment guidelines

12 RIO600

Installation and Commissioning Manual

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ABB Remote I/O RIO600 Installation And Commissioning Manual

ABB Remote I/O RIO600 Installation And Commissioning Manual

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