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Remote I/O
RIO600
Installation and Commissioning
Manual
Document ID: 1MRS757488
Issued: 2019-12-16
Revision: H
Product version: 1.8
© Copyright 2019 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/mediumvoltage
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure
would create a risk for harm to property or persons (including but not limited to
personal injuries or death) shall be the sole responsibility of the person or entity
applying the equipment, and those so responsible are hereby requested to ensure that
all measures are taken to exclude or mitigate such risks.
This product has been designed to be connected and communicate data and
information via a network interface which should be connected to a secure network.
It is the sole responsibility of the person or entity responsible for network
administration to ensure a secure connection to the network and to take the necessary
measures (such as, but not limited to, installation of firewalls, application of
authentication measures, encryption of data, installation of anti virus programs, etc.)
to protect the product and the network, its system and interface included, against any
kind of security breaches, unauthorized access, interference, intrusion, leakage and/or
theft of data or information. ABB is not liable for any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment. In case of discrepancies between
the English and any other language version, the wording of the English version shall
prevail.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2014/30/EU) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2014/35/EU). This
conformity is the result of tests conducted by ABB in accordance with the product
standard EN 60255-26 for the EMC directive, and with the product standards EN
60255-1 and EN 60255-27 for the low voltage directive. The product is designed in
accordance with the international standards of the IEC 60255 series.
Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The DIN rail of the device has to be carefully earthed.
The device contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
Whenever changes are made in the device configuration, measures
should be taken to avoid inadvertent tripping.
Table of contents
Section 1 Introduction.......................................................................7
This manual........................................................................................ 7
Intended audience.............................................................................. 7
Product documentation.......................................................................7
Product documentation set............................................................7
Document revision history............................................................. 8
Related documentation..................................................................8
Symbols and conventions...................................................................8
Symbols.........................................................................................8
Document conventions.................................................................. 9
Section 2 General security deployment guidelines........................ 11
General security............................................................................... 11
System hardening rules....................................................................11
Section 3 RIO600 overview............................................................13
Overview...........................................................................................13
Product version history................................................................ 16
Module configuration........................................................................ 17
Web HMI...........................................................................................19
PCM600 tool.....................................................................................20
PCM600 and RIO600 connectivity package version................... 21
Communication.................................................................................21
TCP/IP-based protocols and used IP ports................................. 22
Section 4 Unpacking, inspecting and storing................................. 23
Removing transport packaging.........................................................23
Inspecting the product...................................................................... 23
Identifying the product................................................................. 23
Checking delivery items...............................................................23
Inspecting the product................................................................. 23
Returning a product damaged in transportation.......................... 24
Storing.............................................................................................. 24
Section 5 Installing......................................................................... 25
Mounting modules............................................................................ 25
Configuration examples...............................................................31
Connecting wires.............................................................................. 33
Connecting power supply............................................................ 33
Connecting Ethernet cable.......................................................... 36
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RIO600 1
Installation and Commissioning Manual
Connecting binary input signals...................................................36
Connecting binary output signals................................................ 38
Connecting RTD/mA signals....................................................... 39
Connecting AOM4 signals........................................................... 42
Connecting SIM8F sensor signals...............................................43
Connecting SIM4F sensor signals...............................................46
Connecting smart control module signals....................................48
Connecting RIO600 to a PC............................................................. 54
Checking the connection to RIO600............................................55
Section 6 Commissioning...............................................................57
Parameter setting............................................................................. 57
Operating parameter settings LECM........................................... 57
Standalone configuration........................................................58
Intermodule communication................................................... 58
Operating parameter settings DIM8H and DIM8L....................... 58
Binary input debounce time (filter time)..................................59
Binary input inversion............................................................. 60
Oscillation suppression.......................................................... 60
Operating parameter settings DOM4...........................................61
Operating parameter settings of RTD/mA module...................... 62
Selection of output value format.............................................63
Linear input scaling................................................................ 64
Measurement chain supervision.............................................64
Calibration.............................................................................. 65
Limit value supervision........................................................... 65
Deadband supervision............................................................66
Operating parameter settings of AOM4.......................................67
Calibration.............................................................................. 68
Output channel supervision....................................................68
Deadband supervision............................................................68
Operating parameter settings of SIM8F module..........................69
Functions available in SIM8F................................................. 71
Measurement functions.......................................................... 72
Power quality measurement functions (harmonics)............... 85
Three-phase current fault detection....................................... 89
Earth-fault fault detection..................................................... 100
Voltage presence indication................................................. 135
Negative-sequence overcurrent indication NSPTOC........... 137
Fuse failure supervision SEQSPVC..................................... 139
Inrush detector INRPHAR.................................................... 144
UPS power failure monitoring...............................................146
Calibration............................................................................ 147
Operating parameter settings of SIM4F module........................147
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2 RIO600
Installation and Commissioning Manual
Functions available in SIM4F............................................... 149
Measurement functions........................................................ 149
Three-phase current fault detection..................................... 149
Earth-fault detection............................................................. 150
Negative-sequence overcurrent indication NSPTOC........... 150
Inrush detector INRPHAR.................................................... 150
Fault passage indicator FPIPTOC .......................................150
Calibration............................................................................ 159
Operating parameter settings of SCM module.......................... 159
Functions available in SCM..................................................159
Three-position earthing switch or two-position earthing
switch or two-position disconnector switch or circuit
breaker control application................................................... 159
Generic four inputs and four high speed power outputs.......164
Trip circuit supervision TCSHSCBR/TCSLSCBR.................165
Test mode handling........................................................................ 167
Channel output value handling....................................................... 167
Local/Remote mode....................................................................... 168
Time synchronization .....................................................................168
SNTP time synchronization....................................................... 169
Modbus time synchronization ................................................... 169
GOOSE performance..................................................................... 170
Section 7 Modbus TCP communication....................................... 171
Modbus TCP/IP.............................................................................. 171
Connection to client................................................................... 171
Protocol server attachment to a client....................................... 171
TCP/IP link.................................................................................171
Modbus TCP/IP diagnostic counters over Web HMI................. 172
Common Modbus TCP/IP diagnostic counters..........................172
Supported Modbus function codes............................................ 172
Modbus data implementation.................................................... 173
Change events and time synchronization .................................173
Control operations..................................................................... 173
Application data compatibility.................................................... 173
Data mapping principles............................................................ 174
Default data organization...........................................................174
Data in monitoring direction.......................................................174
One-bit data mapping................................................................ 174
Digital input data........................................................................174
Measurand registers..................................................................175
Register value update................................................................175
Primary values...........................................................................176
Register size..............................................................................176
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RIO600 3
Installation and Commissioning Manual
Control operations..................................................................... 176
Control functions........................................................................176
Exception codes........................................................................ 177
System status register............................................................... 177
Module information.................................................................... 178
Modbus time synchronization.................................................... 178
Parameter settings.................................................................... 179
Module reserved channel concept.............................................181
RTD range information.............................................................. 181
Reporting reserved addresses.................................................. 182
Function code and addressing region mapping.........................183
Modbus point list.............................................................................184
SSR1 System status register (1) device health......................... 184
SSR2 System status register (2) device alive register.............. 185
Time synchronization.................................................................185
Module identification..................................................................186
LD0.DIM8GGIO/LD0.DIM8LGGIO physical I/O states.............. 186
LD0.DOMGGIO physical I/O states...........................................191
LD0.RTDGGIO physical I/O values........................................... 195
LD0.RTDGGIO RTD channel range information....................... 202
LD0.AOMGGIO physical I/O values.......................................... 205
LD0.PHPTOC phase overcurrent fault detection.......................207
LD0.DPHPTOC three-phase directional overcurrent fault
detection....................................................................................209
LD0.CMHAI current total demand distortion..............................210
LD0.VMHAI voltage total demand distortion..............................211
LD0.EFPTOC non-directional earth-fault detection................... 211
LD0.DEFPTOC directional earth-fault detection........................212
LD0.MFAPSDE multifrequency admittance protection
(earth-fault indication)................................................................212
LD0.PHSVPR voltage presence ...............................................214
LD0.NSPTOC negative-sequence overcurrent fault detection.. 214
LD0.FPIPTOC fault direction indication.....................................215
LD0.SEQSPVC fuse failure supervision....................................215
LD0.INRPHAR inrush detector.................................................. 216
Binary writable signals for SIM8F.............................................. 216
Binary writable signals for SIM4F.............................................. 217
LD0.PWRRDIR phase load flow direction................................. 218
LD0.PHPTOC phase overcurrent fault detection.......................219
LD0.DPHPTOC three-phase directional overcurrent fault
detection....................................................................................220
LD0.EFPTOC non-directional earth-fault detection................... 221
LD0.DEFPTOC directional earth-fault detection........................221
LD0.CMMXU phase current measurements..............................221
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Installation and Commissioning Manual
LD0.VMMXU voltage measurements........................................ 223
LD0.PEMMXU power measurements........................................227
LD0.RESCMMXU residual current measurement..................... 230
LD0.RESVMMXU residual voltage measurement..................... 231
LD0.CAVMMXU average current measurements .....................232
LD0.RCAVMMXU average current measurements................... 233
LD0.CMAMMXU peak current measurements.......................... 234
LD0.VAVMMXU average voltage measurements..................... 235
LD0.VMAMMXU peak voltage measurements.......................... 236
LD0.PEAVMMXU average power measurements.....................237
LD0.PEMAMMXU peak power measurements......................... 238
LD0.EMMTR energy measurement...........................................239
LD0.MFAPSDE multifrequency admittance protection
(earth-fault indication)................................................................241
SCM Application types.............................................................. 241
Binary readable signals of SCM................................................ 242
Binary writable signals for SCM.................................................251
Supervision data........................................................................258
Section 8 Using the Web HMI...................................................... 261
Accessing the Web HMI................................................................. 261
Navigating in the menu...................................................................261
Selecting the fault view...................................................................261
Selecting the status view................................................................ 262
Selecting the configuration view..................................................... 266
Selecting the communication view................................................. 270
Section 9 Troubleshooting............................................................273
Checking LED indications...............................................................273
Behavior during IRF condition................................................... 277
Restoring communication .............................................................. 280
Restoring factory settings .............................................................. 281
Ping command response................................................................282
Troubleshooting inactive I/O modules............................................ 283
SIM8F/SIM4F measurement quality............................................... 284
Contacting customer support..........................................................284
Section 10 Technical data..............................................................285
Section 11 Device and functionality tests.......................................293
Section 12 Glossary....................................................................... 299
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RIO600 5
Installation and Commissioning Manual
6
Section 1 Introduction
1.1 This manual
The installation and commissioning manual contains information on how to install
and commission the device. The manual provides an introduction to engineering tasks
and a description of the basic operations.
1.2 Intended audience
This manual addresses application engineers, who install and configure the device.
The application engineer must have basic knowledge of the IEC 61850 client and
server architectures in general.
Understanding the communication properties of the IED is a prerequisite before
making any connections to RIO600. The connection details of the IED are available
in the respective manuals.
1.3 Product documentation
1.3.1 Product documentation set
The installation and commissioning manual contains information on how to install
and commission the device. The manual provides an introduction to engineering tasks
and a description of the basic operations.
The communication configuration manual contains information on how to engineer
the device using the different tools in PCM600. The manual provides information for
IEC 61850 engineering with PCM600 and IET600. For more details on tool usage, see
the PCM600 documentation.
The user manual (online help) contains instructions on how to use the RIO600
Configuration Wizard. The Configuration Wizard helps configure RIO600 for
different system products and tools with the help of the connectivity package. See the
product documentation for more information on handling the connectivity packages
in different system products and tools.
1MRS757488 H Section 1
Introduction
RIO600 7
Installation and Commissioning Manual
1.3.2 Document revision history
Document revision/date Product version History
A/2011-12-23 1.0 First release
B/2012-12-18 1.1 Content updated to correspond to the
product version
C/2013-09-30 1.2 Content updated to correspond to the
product version
D/2014-09-29 1.5 Content updated to correspond to the
product version
E/2015-08-31 1.6 Content updated to correspond to the
product version
F/2016-06-09 1.7 Content updated to correspond to the
product version
G/2019-05-17 1.7 Content updated
H/2019-12-16 1.8 Content updated to correspond to the
product version
1.3.3 Related documentation
Name of the document Document ID
RIO600 Communication Configuration Manual 1MRS757489
Specific Communication Service Mapping (SCSM) – Mappings to
MMS (ISO 9506-1 and ISO 9506-2) and to ISO/IEC 8802-3
IEC 61850-8-1
Download the latest documents from the ABB Web site
www.abb.com/mediumvoltage.
1.4 Symbols and conventions
1.4.1 Symbols
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and
conditions.
Section 1 1MRS757488 H
Introduction
8 RIO600
Installation and Commissioning Manual
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand
that under certain operational conditions, operation of damaged equipment may result
in degraded process performance leading to personal injury or death. Therefore,
comply fully with all warning and caution notices.
1.4.2 Document conventions
A particular convention may not be used in this manual.
• Abbreviations and acronyms are spelled out in the glossary. The glossary also
contains definitions of important terms.
• Menu paths are presented in bold.
Select Main menu/Settings.
• WHMI menu names are presented in bold.
Click Information in the WHMI menu structure.
• Parameter names are shown in italics.
The function can be enabled and disabled with the Operation setting.
• Parameter values are indicated with quotation marks.
The corresponding parameter values are "On" and "Off".
1MRS757488 H Section 1
Introduction
RIO600 9
Installation and Commissioning Manual
10
Section 2 General security deployment guidelines
2.1 General security
Technological advancements and breakthroughs have caused a significant evolution
in the electric power grid. As a result, the emerging “smart grid” and “Internet of
Things” are quickly becoming a reality. At the heart of these intelligent advancements
are specialized IT systems – various control and automation solutions such as
distribution automation systems. To provide end users with comprehensive real-time
information, enabling higher reliability and greater control, automation systems have
become ever more interconnected. To combat the increased risks associated with
these interconnections, ABB offers a wide range of cyber security products and
solutions for automation systems and critical infrastructure.
The new generation of automation systems uses open standards such as IEC 61850
GOOSE, Modbus and commercial technologies, in particular Ethernet and TCP/IP
based communication protocols. They also enable connectivity to external networks,
such as office intranet systems and the Internet. These changes in technology,
including the adoption of open IT standards, have brought huge benefits from an
operational perspective, but they have also introduced cyber security concerns
previously known only to office or enterprise IT systems.
To counter cyber security risks, open IT standards are equipped with cyber security
mechanisms. These mechanisms, developed in a large number of enterprise
environments, are proven technologies. They enable the design, development and
continuous improvement of cyber security solutions for control systems, including
distribution automation applications.
ABB understands the importance of cyber security and its role in advancing the
security of distribution networks. A customer investing in new ABB technologies can
rely on system solutions where reliability and security have the highest priority. At
ABB, we are addressing cyber security requirements on a system level as well as on
a product level to support cyber security standards or recommendations.
Reporting of vulnerability or cyber security issues related to any ABB product can be
done via [email protected].
2.2 System hardening rules
Today's distribution automation systems are basically specialized IT systems.
Therefore, several rules of hardening an automation system apply to these systems,
too. RIO600 is designed to expand the digital and analog I/O of ABB’s Relion®
1MRS757488 H Section 2
General security deployment guidelines
RIO600 11
Installation and Commissioning Manual
protection and control relays. Protection and control relays are from the automation
system perspective on the lowest level and closest to the actual primary process. It is
important to apply defense-in- depth information assurance concept where each layer
in the system is capable of protecting the automation system and therefore RIO600s
are also part of this concept. The following should be taken into consideration when
planning the system protection.
• Recognizing and familiarizing all parts of the system and the system's
communication links
• Removing all unnecessary communication links in the system
• Rating the security level of remaining connections and improving with applicable
methods
• Hardening the system by removing or deactivating all unused processes,
communication ports and services
• Checking that the whole system has backups available from all applicable parts
• Collecting and storing backups of the system components and keeping those up-
to-date
• Changing default passwords and using strong enough passwords
• Separating public network from automation network
• Segmenting traffic and networks
• Using firewalls and demilitarized zones
• Assessing the system periodically
• Using antivirus software in workstations and keeping those up-to-date
It is important to utilize the defence-in-depth concept when designing automation
system security. It is not recommended to connect a device directly to the Internet
without adequate additional security components. The different layers and interfaces
in the system should use security controls. Robust security means, besides product
features, enabling and using the available features and also enforcing their use by
company policies. Adequate training is also needed for the personnel accessing and
using the system.
Section 2 1MRS757488 H
General security deployment guidelines
12 RIO600
Installation and Commissioning Manual
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