Perma Pure Baldwin-Series 33XP User manual

Brand: Perma Pure

Model: Baldwin-Series 33XP

Type: User manual

Perma Pure LLC

Tel: 732-244-0010

8 Executive Dr, PO Box 2105

Tel: 800-337-3762 (toll free US)

Toms River, NJ 08754

Fax: 732-244-8140

www.permapure.com

Email: [email protected]

User Manual

HEATED FILTER PROBES

CLASS I DIVISION 1 SERIES

Model 33XP

SE-MAN-002

Table of Contents 2

Table of Contents

A: Safety Information & Warnings .................................................................................... 3

B: Warranty Information .................................................................................................. 4

C: Specifications ............................................................................................................. 5

D: Overview .................................................................................................................... 6

E: Installation................................................................................................................... 6

F: Maintenance ............................................................................................................... 9

G: Spare/Replacement Parts ......................................................................................... 10

Appendix: ...................................................................................................................... 11

Table of Contents 3

A: SAFETY INFORMATION & WARNINGS

Please be sure to review the following basic safety procedures. These procedures represent the MINIMUM

requirements to operate the equipment safely. It is the ultimate responsibility of the operator to ensure

proper safety practices are utilized at the point of operation.

 NEVER attempt to operate this equipment in an explosive, wet, or otherwise hazardous area.

 NEVER exceed any specified rating for the equipment. Voltage, temperature and pressure ratings must

be closely observed and not exceeded. Voltage rating of the equipment MUST match the rating on the

data label. Please make sure that it matches before powering up the equipment.

 Condensate is potentially dangerous. NEVER handle drain lines, impingers or any other item that may

have come in contact with the gas stream or any hazardous material, without adequate personal

protective equipment. ALWAYS assume that any liquid present is hazardous.

 Sample gas is potentially dangerous. A leak test is recommended at initial startup and as often as

necessary to maintain a safe working environment around the equipment. The gas stream exhaust must

exit away from all personnel to prevent dangerous exposure.

 NEVER operate the equipment with any part of the enclosure unsecured. All operated doors and covers

must be in place and secured prior to operation. Electrical current may be present behind covers or

doors, even if tools are not necessary to access these components.

 NEVER attempt service on this equipment without first disconnecting all energy sources. Repair of this

equipment should only be done by properly trained personnel that are familiar with the potential risks

involved with servicing of the equipment.

 NEVER replace fuses with types other than the sample specification of type and current. Do not bypass

this or any other safety device.

 NEVER operate this equipment if it is visibly damaged or the possibility exists that it may have been

damaged.

 The use of components that have not been purchased through an authorized Perma Pure dealer or

directly from Perma Pure may compromise the safety of the operator. Additionally, use of non-

authorized components may change the operating characteristics of this equipment. Any changes to the

equipment, that modify its operation in any way, are dangerous, and are strictly prohibited.

 Read the entire operating manual before attempting to set up or operate the equipment.

 Please heed all warning labels on the equipment. They are there to remind you of possible hazardous

conditions.

 Verify the integrity of any mechanical and/or electrical connections that are made to the unit.

 Verify that the unit is connected to the properly rated power for the system.

 Verify that the unit is plumbed properly to operate effectively.

Table of Contents 4

B: WARRANTY INFORMATION

Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer, conform

to the published specifications of Seller and be free from defects in material and workmanship under normal

use and service. Seller’s sole obligation and liability under this warranty is limited to the repair or replacement

at its factory, at Seller’s option, of any such product which proves defective within one year after the date of

start-up (or within 18 months after original shipment at the discretion of Seller) and is found to be defective in

material or workmanship by Seller’s inspection.

Buyer agrees that (1) any technical advice, information, suggestions, or recommendations given to Buyer by

Seller or any representative of Seller with respect to the product or the suitability or desirability of the product

for an particular use or application are based solely on the general knowledge of Seller, are intended for

information guidance only, and do not constitute any representation or warranty by Seller that the product

shall in fact be suitable or desirable for any particular use or application; (2) Buyer takes sole responsibility for

the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary

to validate the use and application to which Buyer puts the product for which Buyer may recommend the use

or application of the product by others; and (3) the characteristics, specifications, and/or properties of the

product may be affected by the processing, treatment, handling, and/or manufacturing of the product by

Buyer or others and Seller takes no responsibility for he nature or consequence of such operations or as to the

suitability of the product for the purposes intended to be used by Buyer or others after being subjected to

such operations.

SELLER MAKES NO OTHER WARRANTY, EXPLICIT OR IMPLIED, OF THE PRODUCT SUPPLIED HEREUNDER,

INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR

PARTICULAR PURPOSE, AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED. SELLER SHALL HAVE

NO LIABILITY FOR LOSS OF PROFITS, OR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES UNDER ANY

CIRCUMSTANCES OR LEGAL THEORY, WHETHER BASED ON NEGLIGENCE, BREACH OF WARRANTY, STRICT

LIABILITY, TORT, CONTRACT, OR OTHERWISE. SELLER SHALL IN NO EVENT BE LIABLE IN RESPECT OF THIS

ORDER AND OR PRODUCT DELIVERED ON ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT

PAID TO SELLER ON ACCOUNT OF THIS ORDER.

Section A: Specifications 5

C: SPECIFICATIONS

General Specifications

Probe Mounting

1 ¼” NPT male thread for connection to 150# flange adapter

Stinger Connection

½” NPT female threaded port

Calibration

Integral calibration port with check valve

Temperature Control

Self –regulated at 392F (200C), by thermostat. 450F (232C)

over-temp thermostat

Connectors

¼" cal gas, ¼" sample line, ¼" blowback air

Thermocouple

Type K

O-rings

Viton®

Gaskets

Graphoil

Dimensions

14.13” x 10” x 13” in. HWD (From phalange face to probe cap )

(35.89 x 25.4 x 33.02 cm)

Weight

42 lbs

19 kg

Operating Specifications

Calibration Gas

20 psig, 6-10 LPM

Probe Operating Temp

392ºF (200ºC)

Electrical

115/230 VAC, 1 PH, 50/60 Hz, 200 watts

Material Specifications

Enclosure Material

UL® Classified Class I, Division 1 Groups B, C & D Aluminum

Heater Type

Cartridge style

Filter Chamber

Cast 316 stainless steel,

Filter Element

2,5,10,20 micron sintered SS

2 micron ceramic

2 micron SS screen mesh

0.7 micron glass/PTFE coated

Section C: Installation 6

D: OVERVIEW

The Baldwin™-Series Models 33XP Class I Division 1 Heated Filter Probe is designed to be mounted

on a stack or duct in low particulate applications. Its primary function is to provide a heated

environment to maintain sample gas temperatures above dew point and remove particulate

material from the gas sample. The 33XP feature a standard filter element, cartridge heaters, an

integral calibration gas port, and a UL® Classified Class I, Division 1 Groups B, C & D enclosure.

Section C: Installation 7

E: INSTALLATION

Mounting

The 33XP is designed to be mounted directly on a stack or duct with the included 1¼” Schedule 40

male pipe nipple. This pipe nipple can be screwed into a standard ASA flange, either flat or raised

face that has been modified with a 1¼” NPT threaded port in the center. These modified flanges are

available from Perma Pure in kit form. The kit includes the flange of the desired size and the

appropriate bolts and flange gasket.

1. Thread the flange onto the 1¼” filter nipple

2. Install the stinger pipe into the filter mounting nipple using PTFE tape or thread seal paste

that is appropriate for the application.

3. Mount the assembly to the stack flange with the gas connections facing in the desired

direction using the bolts and gasket provided.

4. Makeup the sample gas, calibration gas, and blowback air connections. Typical tightening

for ¼” compression fittings is 1 ¼ turns past finger tight. Do not over-tighten.

5. The sample gas line that runs from the probe to the analyzer area may need to be heated to

prevent condensation of water and acid vapors. Condensation in the sample line is likely to

cause analyzer inaccuracy, unreliable measurements and maintenance problems and must

be avoided.

See Appendix for images and drawings.

Section E: Maintenance 8

Electrical

Connection of the probe to the electrical must be performed by qualified personnel. Connect the

system to an appropriate earth ground. Adhere to all electrical code requirements in effect at the

installation site. This device is intended for Class 1, Div 1 Hazardous installations.

1. Refer to drawing 4P-33XP-04-02 in the appendix for connection to AC power and

thermocouple.

2. The K type thermocouple can be used to monitor the temperature of the probe or provide a

signal to an external temperature controller if desired.

Plumbing

Section E: Maintenance 9

F: MAINTENANCE

General

The 33XP filter assembly and heating system do not require routine maintenance.

The filter element requires periodic replacement, depending upon application and dust loading. See

the attached spare parts list for replacement elements.

If the 33XP is used in conjunction with the Baldwin™-Series Flow Control Drawer, monitoring the

sample vacuum will allow the operator to determine when to change the filter element. The

operator can log the baseline vacuum reading when the system is first started with a new filter

element.

If the sample vacuum is consistently 25% higher than at start-up, the operator should replace the

filter element with a new filter. Visual inspection will also confirm the condition of the filter

element.

Element Replacement

The filter incorporates a “jack screw” that helps to remove the filter cap in case it becomes stuck

due to buildup of debris inside the housing. Turning the thumbwheel counterclockwise will force the

cap away from the housing and allow for easy removal of the element.

Section G: Spare Parts 10

G: SPARE/REPLACEMENT PARTS

Model 33XP (Part Number 4P-33XP)

Part No.

Description

3FES-015PK

Filter Element Seals: Silicone, Used w/ Screen Mesh 3FES-010 (10 pack)

3FES-010

Filter Element: 316L SS Screen Mesh, 2.0 Micron

3FES-004

Filter Element: 316L SS, 1.25” x 2.975”, 10 Micron

3FES-003

Filter Element: 316L SS, 1.25” x 2.975”, 20 Micron

3FES-005

Filter Element: 316L SS, 1.25” x 2.975”, 5 Micron

3FES-002

Filter Element: 316L SS, 1.25” x 2.975”, 2 Micron

3FEC-002

Filter Element: Ceramic 2 Micron

3FEG-001

Filter Element: Glass, 0.1 Micron

3FEG-003

Filter Element: Glass/TFE Coated, 0.7 Micron

3FET-002

Filter Element: 2 micron Teflon®

4P-FLANGE2

Flange: 2”, 150# with Gasket & Bolts

4P-FLANGE3

Flange: 3”, 150# with Gasket & Bolts

4P-FLANGE4

Flange: 4”, 150# with Gasket & Bolts

4P-FLANGE6

Flange: 6”, 150# with Gasket & Bolts

4P-GCS-212

Gas Cooling Spool Piece: w/ 2” Flanges & 12” Spool

4P-GCS-312

Gas Cooling Spool Piece: w/ 3” Flanges & 12” Spool

4P-GCS-412

Gas Cooling Spool Piece: w/ 4” Flanges & 12” Spool

4P-GCS-206

Gas Cooling Spool Piece: w/ 2” Flanges & 6” Spool

4P-GCS-306

Gas Cooling Spool Piece: w/ 3” Flanges & 6” Spool

4P-GCS-406

Gas Cooling Spool Piece: w/ 4” Flanges & 6” Spool

3PAM-006PK

Filter Element Gasket: Grafoil 1.25” (10 pack)

3PAM-031PK

O-Ring: Pack, Viton, “C” series probes only, 5 ea 1⅞” OD, 2 ¼” OD

3PHS-504

Thermostat, High Limit N.C.

3PHS-503

Thermostat, Control N.C.

3PHS-501

Heater, Cartridge, ⅜” x 3” 40

1TTC-015

Type K, 24” lead, SS

Stingers are available for order. Call factory for details.

Perma Pure LLC

Tel: 732-244-0010

8 Executive Dr, PO Box 2105

Tel: 800-337-3762 (toll free US)

Toms River, NJ 08754

Fax: 732-244-8140

www.permapure.com

Email: [email protected]m

Appendix 11

APPENDIX:

Drawings

4P-33XP-01-01 Stack Installation Diagram

4P-33BXP-01-01 Dimensional Drawing

4P-33XP-03-02 Assembly

4P-33XP-05-01 Tubing Drawing

4P-33XP-04-03 Electrical Wiring Diagram

(Attach drawings here)

Perma Pure Baldwin-Series 33XP User manual

Brand: Perma Pure

Model: Baldwin-Series 33XP

Type: User manual

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Perma Pure Baldwin-Series 33XP User manual

Perma Pure Baldwin-Series 33XP User manual

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