TXL 2000 Tool Carrier

Toro TXL 2000 Tool Carrier User manual

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FormNo.3415-956RevD
TXL2000ToolCarrier
ModelNo.22530—SerialNo.400000000andUp
ModelNo.22531—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3415-956*D
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisatoolcarrierintendedforusein
variousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachments,eachofwhich
performaspecializedfunction.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.Donotmodifythe
machineorattachments.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g256478
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview....................................................11
Controls............................................................11
InfoCenterDisplay........................................14
Specications..................................................17
Attachments/Accessories.................................18
BeforeOperation.................................................18
BeforeOperationSafety...................................18
AddingFuel......................................................19
PerformingDailyMaintenance..........................19
DuringOperation.................................................20
DuringOperationSafety...................................20
StartingtheEngine...........................................21
DrivingtheMachine..........................................22
ShuttingOfftheEngine.....................................22
UsingAttachments...........................................22
UnderstandingSmartPower®Traction.............23
UnderstandingtheSmartLoadSystem.............24
AfterOperation....................................................24
AfterOperationSafety......................................24
MovingaNon-FunctioningMachine..................24
HaulingtheMachine.........................................25
Maintenance...........................................................27
MaintenanceSafety..........................................27
RecommendedMaintenanceSchedule(s)...........27
Pre-MaintenanceProcedures..............................28
UsingtheCylinderLocks..................................28
AccessingInternalComponents.......................29
Lubrication..........................................................31
LubricatingtheMachine....................................31
EngineMaintenance...........................................32
EngineSafety...................................................32
ServicingtheAirCleaner..................................32
ServicingtheEngineOil....................................33
FuelSystemMaintenance...................................36
DrainingtheWaterSeparator...........................36
ReplacingtheWaterSeparatorFilter................36
ReplacingtheFuelFilterCanister.....................37
CheckingtheFuelLinesand
Connections..................................................37
BleedingtheFuelSystem.................................37
DrainingtheFuelTank(s)..................................37
ElectricalSystemMaintenance...........................38
ElectricalSystemSafety...................................38
ServicingtheBattery.........................................38
Jump-StartingtheMachine...............................39
ServicingtheFuses..........................................41
DriveSystemMaintenance..................................41
ReplacingtheDrive-MotorPlanetaryGear
Oil.................................................................41
ServicingtheTracks.........................................42
CoolingSystemMaintenance..............................46
CoolingSystemSafety.....................................46
ServicingtheCoolingSystem...........................46
ChangingtheEngineCoolant...........................46
BeltMaintenance................................................47
CheckingandAdjustingtheAlternatorBelt
Tension.........................................................47
ControlsSystemMaintenance.............................47
AdjustingtheControls.......................................47
HydraulicSystemMaintenance...........................48
HydraulicSystemSafety...................................48
RelievingHydraulicPressure............................48
Hydraulic-FluidSpecications..........................48
CheckingtheHydraulic-FluidLevel...................49
ReplacingtheHydraulicFilters.........................50
ChangingtheHydraulicFluid............................51
LoaderMaintenance............................................52
TorquingtheLoaderArmAdjustment
Screws..........................................................52
Cleaning..............................................................52
RemovingDebris..............................................52
CleaningtheChassis........................................53
Storage...................................................................53
StorageSafety..................................................53
Storage.............................................................53
Troubleshooting......................................................54
3
Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
Donottransportanattachment/loadwiththe
armsraisedorextended;alwaystransportthe
attachment/loadclosetotheground,withthe
loaderarmsretracted.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphillandtheload
closetothegroundandtheloaderarmsretracted.
Weightdistributionchangeswithattachments.An
emptyload-bearingattachmentmakestherearof
themachinetheheavyend,andafullload-bearing
attachmentmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofthemachinetheheavyend.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusing,modifying,ormaintainingthis
machinecanresultininjury.T oreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafety-alertsymbol
,
whichmeansCaution,Warning,orDanger—personal
safetyinstruction.Failuretocomplywiththese
instructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
g269553
Figure3
1.120-0625
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
g269556
Figure4
1.115-4855
4.139-1158(onbothloader
arms)
2.139-1173
5.139-1159(onbothloader
arms)
3.139-1164(onbothloader
arms)
6.115-4858(onbothloader
arms)
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal115-4858
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
5
decal139-1158
139-1158
1.Crushinghazard,fromabove,andpinchinghazard—stay
awayfromthebucketandloadingarms.
decal139-1159
139-1159
1.Warning—keepbystandersaway.
decal139-1164
139-1164
1.Crushinghazardfromabove,fallingload—ensurethatthe
quick-attachleversarelocked.
decal139-1173
139-1173
1.High-pressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
g275810
Figure5
1.137-54215.139-1171
2.137-54206.139-1162
3.136-48637.115-4857
4.131-0710
decal115-4857
115-4857
1.Lowertheloaderarms.
4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
decal136-4863
136-4863
1.Attention—readtheOperator’sManual;SmartLoadwill
engageandslowthetractionspeedwhentheattachmentis
raised;lowertheattachmenttodrivequickly.
6
decal137-5420
137-5420
1.Moveforward3.Turnleft
2.Turnright4.Moverearward
decal139-1162
139-1162
1.Warning—readthe
OperatorsManualfor
thebucketmaximum
weightlimit.
2.Tippinghazard—donot
drivethemachinewiththe
loadraisedorthearms
extended;carrytheload
closetothegroundwith
thearmsretractedwhen
driving.
decal139-1171
139-1171
1.Warning—attachment
hydraulicshut-off
5.Retractthearms
(telescopingmodelonly).
2.Attachment
ow—Reverse;press
thebuttonandsteponthe
switchatfullowtolock
thehydraulics.
6.Retractthehydraulic
cylinder(optional).
3.Attachment
ow—Forward;press
thebuttonandsteponthe
switchatfullowtolock
thehydraulics.
7.Extendthehydraulic
cylinder(optional).
4.Extendthearms
(telescopingmodelonly).
decal131-0710
131-0710
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.
8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.
9.Crushinghazard—keepawayfromtheattachmentwhen
operatingthemachine;keepbystandersawayfromthe
machine.
4.Warning—engagetheparkingbrake,lowertheattachmentto
theground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswith
theattachmentlowered;neverdriveonaslopewiththe
attachmentraised;alwaysoperatewiththeheavyenduphill;
alwayscarryloadslow;neverjerkthecontrollevers;use
asteady,evenmotion.
5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.
6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.
7
decal137-5421
137-5421
1.Parkingbrake—Engage
5.Engine—Shutoff
2.Parkingbrake—Disengage6.Engine—Run
3.Throttle—Fast
7.Engine—Start
4.Throttle—Slow
8.Horn
g275811
Figure6
1.93-78144.115-4865
2.137-54195.117-3276
3.93-6681
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
decal117-3276
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal115-4865
115-4865
1.Enginecoolant
2.ReadtheOperator's
Manual.
8
decal137-5419
137-5419
g269557
Figure7
1.137-71643.139-1206
2.115-2047
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal137-7164
137-7164
1.ReadtheOperatorsManual—rotatecounterclockwise
todisconnectthebattery;rotateclockwisetoconnectthe
battery;thenegativepostislocatedbelowtheswitch;the
positivepostislocatedtothesideoftheswitch.
9
decal139-1206
139-1206
1.ReadtheOperator’s
Manualforfuse
information.
3.Horn
2.Lighter4.Electric
g269560
Figure8
1.133-8062
decal133-8062
133-8062
g269558
Figure9
1.137-5409(onbothloaderarms)
decal137-5409
137-5409
g269559
Figure10
1.125-6694
decal125-6694
125–6694
1.Tiedownlocation
10
ProductOverview
g299203
Figure11
1.Hood8.Fuelgauge
2.Auxiliaryhydraulic
couplers
9.Operatorplatform
3.Mountplate10.Auxiliaryhydraulicslock
switch
4.Tie-downloop
11.Controlpanel
5.Lowerloaderarm12.Debrisshield
6.Upperloaderarm
13.Cylinderlock
7.Track
Controls
ControlPanel
Becomefamiliarwithallthecontrols(Figure12)before
youstarttheengineandoperatethetractionunit.
g257145
Figure12
1.Referencebar
7.Keyswitch
2.Plug8.Horn
3.Parkingbrakeswitch9.Tractioncontrol
4.InfoCenter
10.Joystickcontrols
5.Powersocket
11.Loaderarm/attachment-tilt
lever
6.Throttleswitch
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page21).
Parking-BrakeSwitch
Presstheparking-brakeswitchtoengageand
disengagetheparkingbrake(Figure12).Theparking
brakealsoengagesautomaticallywhenyoushutoff
themachine.
ThrottleSwitch
Presstheswitchforwardfor2ormoresecondstoset
thethrottleatHIGHIDLE;presstheswitchrearward
for2ormoresecondstosetthethrottleatLOWIDLE;
ormomentarilypresstheswitchineitherdirectionto
increaseordecreasetheenginespeedin100-rpm
increments.
11
ReferenceBar
Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandthejoysticklever.Toensure
smooth,controlledoperation,donottakeyourhands
offthereferencebarswhileoperatingthemachine.
TractionControl
g264835
Figure13
1.Referencebar
2.Tractioncontrol
Tomoveforward,movethetractioncontrolforward
(Figure14).
g264830
Figure14
Tomoverearward,movethetractioncontrol
rearward(Figure15).
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe
referencebar.
g264831
Figure15
Toturnright,rotatethetractioncontrolclockwise
(Figure16).
g264833
Figure16
Toturnleft,rotatethetractioncontrol
counterclockwise(Figure17).
g264832
Figure17
Tostopthemachine,releasethetractioncontrol
(Figure13).
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat
direction.
LoaderArm/Attachment-TiltLever
Totilttheattachmentforward,slowlymovethe
levertotheright(Figure18).
Totilttheattachmentrearward,slowlymovethe
levertotheleft(Figure18).
Tolowertheloaderarms,slowlymovethelever
forward(Figure18).
Toraisetheloaderarms,slowlymovethelever
rearward(Figure18).
12
g257146
Figure18
1.Lowertheloaderarms.3.Tilttheattachment
rearward.
2.Raisetheloaderarms.4.Tilttheattachment
forward.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
JoystickControls
Tooperateahydraulicattachmentintheforward
direction,presstherightbutton(Figure19).
Tooperateahydraulicattachmentinthereverse
direction,pressthemiddlebutton(Figure19).
Tostopthehydraulicattachment,presstheleft
button(Figure19).
Thebuttonsarepressure-sensitive.Theharderyou
pressabutton,thefasterthehydraulicsow.Ifyou
fullypressabuttonforapproximatelyhalfasecond,
thehydraulicswillowcontinuouslyinthatdirection.
g257144
Figure19
1.Stophydraulics4.Secondaryattachment
function(certain
attachmentsonly)
2.Reverse-owhydraulics
5.Loaderarmextension
lever
3.Forward-owhydraulics
LoaderArmExtensionLever
Rotatetheextensionleverforwardtoextendthe
loaderarms(Figure19);rotatetheleverrearwardto
retractthem.
WARNING
Movingthemachinewhiletheloaderarms
areextendedmayaffectthestabilityofthe
machine.
Minimizemachinemovementwhiletheloader
armsareextended.
Auxiliary-HydraulicsLockSwitch
Pressandholdthehydraulicsowbuttononthe
joystickformorethan1second,thenuseyourright
foottopresstheauxiliary-hydraulics-lockswitchto
continuethefullforwardorreverseowoftheauxiliary
hydraulicsandfreeyourhandforothercontrols
(Figure20).
g215374
Figure20
1.Auxiliary-hydraulicslockswitch
13
FuelGauge
Thisgaugemeasurestheamountoffuelinthefuel
tank(s).
InfoCenterDisplay
TheInfoCenterLCDdisplayshowsinformationabout
yourmachine,suchastheoperatingstatus,various
diagnosticsandotherinformationaboutthemachine
(Figure21).Thereisasplashscreenandmain
informationscreenoftheInfoCenter.Youcanswitch
betweenthesplashscreenandmaininformation
screenatanytimebypressinganyoftheInfoCenter
buttonsandthenselectingtheappropriatedirectional
arrow.
g264015
Figure21
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcan
useittoexitanymenuthatyouarecurrentlyusing.
MiddleButton—usethisbuttontoscrolldown
menus.
RightButton—usethisbuttontoopenamenu
wherearightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.Each
buttonislabeledwithanicondisplayingitscurrent
function.
InfoCenterIconDescription
Menuaccess
Next
Previous
Scrolldown
InfoCenterIconDescription(cont'd.)
Enter
Changethenextvalueinthe
list
Increase
Decrease
Savevalue
Exitmenu
CheckPINentry
Hourmeter
Adjustdigit
Transport-speedscreen
access
Transportspeed—adjustthe
tractionspeedbutmaintain
enginespeed;refertoSetting
theMaximumTransport
Speed(page16).
Engine-coolanttemperature
Enginespeed
Batteryvoltage
SmartLoadisactive;refer
toUnderstandingtheSmart
LoadSystem(page24).
Indicateswhenscheduled
serviceshouldbeperformed
SmartPowerisactive;referto
UnderstandingSmartPower®
Traction(page23).
14
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthe
menuaccessbuttonwhileatthemainscreen.
Thiswillbringyoutothemainmenu.Refertothe
followingtablesforasynopsisoftheoptionsavailable
fromthemenus:
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDistributorformore
informationontheFaults
menuandtheinformation
containedthere.
ServiceTheServicemenucontains
informationonthemachine
suchashoursofuseandother
similarnumbers.
DiagnosticsTheDiagnosticsmenu
displaysthestateofeach
machineswitch,sensorand
controloutput.Youcanuse
thistotroubleshootcertain
issuesasitwillquicklytellyou
whichmachinecontrolsareon
andwhichareoff.
SettingsTheSettingsmenuallows
youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.
AboutTheAboutmenuliststhe
modelnumber,serialnumber,
andsoftwareversionofyour
machine.
Service
MenuItemDescription
Hours
Liststhetotalnumberof
hoursthatthemachine,
engine,auxiliaryhydraulics,
SmartPower,andloadsensing
havebeenon,aswellasthe
numberofhoursforengine
serviceandhydraulicservice.
CountsListsthenumberofstartsthat
themachinehasexperienced,
thenumberoftimesthe
machinehaswarnedthatthe
enginetemperatureistoo
high,andthenumberoftimes
theenginehasshutoffdueto
hightemperatures.
Diagnostics
MenuItemDescription
TractionIndicatestheinputsand
outputsfordrivingthe
machine.
AuxiliaryIndicatestheinputsand
outputsforengagingauxiliary
hydraulics.
EngineIndicatestheinputsand
outputsforstartingtheengine.
BoomIndicatestheinputsand
outputsforextendingand
retractingthetelescoping
arms.
Settings
MenuItemDescription
Units
Controlstheunitsusedonthe
InfoCenter;themenuchoices
areImperialorMetric.
Language
Controlsthelanguageused
ontheInfoCenter.
Brightness
Controlsthebrightnessofthe
LCDdisplay.
ContrastControlsthecontrastofthe
LCDdisplay.
SmartPowerSmartPowerpreventsbogging
downinheavyconditionsby
automaticallycontrollingthe
machinespeedandoptimizing
performance.
ProtectedMenus
Grantsaccesstoprotected
menus.
ProtectSettingsChangeswhetherapinis
requiredinProtectedMenus.
TransportSpeedControlsthemaximumspeed
whileintransport.
LoadSensing
Enablesanddisablesthe
warningfortheSmartLoad
sensor.
About
MenuItemDescription
Model
Liststhemodelnumberofthe
machine
SerialListstheserialnumberofthe
machine
SoftwareListsthesystemsoftware
revisionofthemachine.
Display
Liststhedisplaysoftware
revisionoftheInfoCenter.
15
SettingtheMaximumTransportSpeed
Forapplicationsrequiringalowertransportspeed,
youcanadjustthemaximumtransportspeedwithout
affectingtheenginespeed.
1.FromtheSPLASHSCREENorHOMESCREEN,
pressthetransport-speedscreenaccess
button(middlebutton)twice.
g266967
Figure22
1.Splashscreen
2.Homescreen
2.IntheMAXSPEEDSCREEN,adjustthemaximum
speedusingthemiddleandrightbuttons.
g267018
Figure23
AccessingProtectedMenus
Thereare2operatingcongurationsettingsthat
areadjustablewithintheSETTINGSMENUofthe
InfoCenter:TRANSPORTSPEEDandLOADSENSING.
ThesesettingsareintheProtectedMenu.
Note:ThefactorydefaultPINcodeforyoumachine
iseither0000or1234.
IfyouchangedthePINcodeandforgotthecode,
contactyourauthorizedTorodistributorforassistance.
1.FromtheMAINMENU,usethecenterbuttonto
scrolldowntotheSETTINGSMENUandpressthe
rightbutton(Figure24).
g264775
Figure24
2.IntheSETTINGSMENU,usethecenterbuttonto
scrolldowntothePROTECTEDMENUandpress
therightbutton(Figure25A).
g264249
Figure25
3.ToenterthePINcode,pressthecenterbutton
untilthecorrectrstdigitappears,thenpress
therightbuttontomoveontothenextdigit
(Figure25BandFigure25C).Repeatthisstep
16
untilthelastdigitisenteredandpresstheright
buttononcemore.
4.PressthemiddlebuttontoenterthePINcode
(Figure25D).
Note:IftheInfoCenteracceptsthePINcode
andtheprotectedmenuisunlocked,theword
“PIN”displaysintheupperrightcornerofthe
screen.
Youcanviewandchangethesettingsinthe
PROTECTEDMENU.OnceyouaccessthePROTECTED
MENU,scrolldowntoPROTECTSETTINGSoption.
Usetherightbuttontochangethesetting.Setting
theProtectSettingstoOFFallowsyoutoviewand
changethesettingsinthePROTECTEDMENUwithout
enteringthePINcode.SettingtheProtectSettings
toONhidestheprotectedoptionsandrequiresyou
toenterthePINcodetochangethesettinginthe
PROTECTEDMENU.
SettingtheMaximumAllowedTransportSpeed
1.IntheSETTINGSMENU,scrolldowntoTRANSPORT
SPEEDandpresstherightbutton.
2.Usetherightbuttontoincreasethemaximum
transportspeed(30%to100%).
3.Usethecenterbuttontodecreasethemaximum
transportspeed(30%to100%).
4.Presstheleftbuttontoexit.
5.WhennishedwiththePROTECTEDMENU,press
theleftbuttontoexittotheMAINMENU,then
presstheleftbuttontoexittotheRUNMENU.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Model22530
Width
137cm(54inches)
Length
251cm(99inches)
Height
173cm(68inches)
Weight
3034kg(6,690lb)
Operatingcapacity(35%oftipping
capacity
1
)
907kg(2,000lb)
Armsretracted
Armsextended
417kg(920lb)
Tippingcapacity
1
2592kg(5,715lb)
Armsretracted
Armsextended
1188kg(2,620lb)
Wheelbase
137cm(54inches)
Dumpheight(withstandardbucket)
163cm(64inches)
Armsretracted
Armsextended
226cm(89inches)
Reach—fullyraised(withstandard
bucket)
66cm(26inches)
Armsretracted
Armsextended
115cm(45inches)
Heighttohingepin(withstandard
bucketinhighestposition)
251cm(99inches)
Armsretracted
Armsextended
312cm(123inches)
1.Theoperatingcapacityiscalculatedas35%ofthetippingcapacitywith
astandardbucketand75kg(165lb)operator,perISO14397-1.Other
attachmentswillhavedifferentoperatingcapacities;refertotheOperators
Manualorloadcapacitydecalfortheattachment.
Model22531
Width
137cm(54inches)
Length
251cm(99inches)
Height
173cm(68inches)
Weight
2828kg(6,235lb)
Operatingcapacity(35%oftipping
capacity
1
)
907kg(2,000lb)
Tippingcapacity
1
2592kg(5,715lb)
Wheelbase
137cm(54inches)
Dumpheight(withstandardbucket)163cm(64inches)
Reach—fullyraised(withstandard
bucket)
66cm(26inches)
Heighttohingepin(withstandard
bucketinhighestposition)
251cm(99inches)
1.Theoperatingcapacityiscalculatedas35%ofthetippingcapacitywith
astandardbucketand75kg(165lb)operator,perISO14397-1.Other
attachmentswillhavedifferentoperatingcapacities;refertotheOperators
Manualorloadcapacitydecalfortheattachment.
17
Attachments/Accessories
AselectionofToro-manufacturedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
Toro-manufacturedattachmentsandaccessories.
Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,usegenuineToro
replacementpartsandaccessories.Toroaccepts
noliabilityformachinedamageorpersonalinjury
thatresultsfromtheuseofothermanufacturer
attachments.Theuseracceptstheburdenofthese
risks.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Alwaysengagetheparkingbrake(ifequipped),
shutofftheengine,removethekey,waitforall
movingpartstostop,andallowthemachine
tocoolbeforeadjusting,servicing,cleaning,or
storingthemachine.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled.
Readalltheattachmentmanuals.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
Inspecttheareawhereyouwillusetheequipment
andremovealldebris.
Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineif
anyoneentersthearea.
FuelSafety
Useextracarewhenhandlingfuel.Itisammable
anditsvaporsareexplosive.
18
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
AddingFuel
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuels
withultralow(<15ppm)sulfurcontent.Theminimum
cetaneratingshouldbe45.Acetaneratinggreater
than50ispreferred,especiallyattemperaturesbelow
-20°C(-4°F)oratelevationsabove1500m(5000ft).
Purchasefuelinquantitiesthatyoucanusewithin
180daystoensurefuelfreshness.
Usingnon-ultralowsulfurfuelwilldamagetheengine
emissionssystem.
Usesummer-gradedieselfuel(No.2-DorNo.
2-DS15)attemperaturesabove-10°C(14°F)and
wintergrade(No.1-DorNo.1-DS15)below
thattemperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.
Usingsummer-gradefuelabove-10°C(14°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB5(5%biodiesel,95%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmayoccurforatimeafter
convertingtobiodieselblends.
Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTanks
Fueltankcapacity:35L(9.3USgallons)pertank
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Removethefuelcap.
4.Fillthetankwithfueluptothellerneck.
5.Installthecap.
g267130
Figure26
1.Fueltankcaps
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedintheMaintenance
(page27).
Important:Checkthehydraulic-uidlevel
andbleedthefuelsystembeforestartingthe
engineforthersttime;refertoCheckingthe
Hydraulic-FluidLevel(page49)andBleedingthe
FuelSystem(page37).
19
DuringOperation
DuringOperationSafety
GeneralSafety
Donottransportanattachment/loadwiththe
armsraisedorextended;alwaystransportthe
attachments/loadclosetotheground,withthe
loaderarmsretracted.
Donotexceedtheratedoperatingcapacity,as
themachinemaybecomeunstable,whichmay
resultinlossofcontrol.Theoperatingcapacity
isreducedifyouextendtheloaderarmstothe
pointwhereyoucanseethestripeddecalinside
thearms.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.
Formachineswithaplatform:
Lowertheloaderarmsbeforesteppingoffthe
platform.
Donottrytostabilizethemachinebyputting
yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.
Donotplaceyourfeetundertheplatform.
Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformand
yourhandsareholdingontothereferencebars
ortheloadercontrol.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
Neverjerkthecontrols;useasteadymotion.
Theowner/usercanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothingincludingeyeprotection,
longpants,substantialslip-resistantfootwear,and
hearingprotection;alsoweararespiratorordust
maskindustyconditions.Tiebacklonghairand
donotwearlooseclothingorloosejewelry.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine.
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralbefore
startingtheengine.Starttheengineonlyfromthe
operator'spositionontheplatform.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
Stoptheattachmentwhenyouarenotworking.
Stopthemachine,turnofftheengine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
Neverrunanengineinanenclosedarea.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Donotoperatethemachinewhenthereistherisk
oflightning.
Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.
Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
load-bearingattachmentmakestherearofthe
machinetheheavyend,andafullload-bearing
attachmentmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofmachinetheheavyend.
Raisingorextendingtheloaderarmsonaslope
affectsthestabilityofthemachine.Keepthe
loaderarmsintheloweredandretractedposition
whenonslopes.
20
/