Danfoss D1 P User guide

Brand: Danfoss

Model: D1 P

Type: User guide

Parts Manual

D1 High Power Open Circuit Pumps

Size 145

www.danfoss.com

Revision history Table of revisions

Date Changed Rev

March 2020 Changed TPSN to TPS5 and changed document number from AX00000293 0504

January 2020 Updated with new part options 0403

August 2019 Corrected part numbers 0402

April 2019 Added new options and corrected various part numbers 0401

November 2018 Added shaft option K 0302

May 2018 Updated for global launch 0301

March 2017 Minor updates 0202

January 2017 Made each frame size its own manual 0201

June 2016 Updated to Engineering Tomorrow design 0103

July 2015 Minor updates AB

January 2015 First edition AA

Parts Manual

D1P size 145

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Danfoss | March 2020 AX192286484870en-000504

General information

Service Parts Identification............................................................................................................................................................4

Nameplate...........................................................................................................................................................................................4

Date code............................................................................................................................................................................................ 5

About service bulletins...................................................................................................................................................................5

Procedure to identify a part..........................................................................................................................................................5

Adobe Acrobat 2-page viewing..................................................................................................................................................6

Order code.......................................................................................................................................................................................... 7

Controls

Control NPNN.....................................................................................................................................................................................8

Control NPSN...................................................................................................................................................................................10

Control TPS5.................................................................................................................................................................................... 12

Control NNES...................................................................................................................................................................................14

Control TPE5.................................................................................................................................................................................... 16

Control NPNR...................................................................................................................................................................................18

Input shaft

Shaft K (without impeller)...........................................................................................................................................................20

Shaft P-T (without impeller).......................................................................................................................................................22

Shaft P-T (with impeller)..............................................................................................................................................................24

Mounting flange

Mounting flange D4......................................................................................................................................................................26

Endcap

Endcap LN1...................................................................................................................................................................................... 28

Endcap 5RN1, RN1......................................................................................................................................................................... 30

Endcap 5RY1....................................................................................................................................................................................32

Endcap 5LY1.................................................................................................................................................................................... 34

Auxiliary mounting flange

Aux mounting A1, A2................................................................................................................................................................... 36

Aux mounting BA...........................................................................................................................................................................38

Aux mounting C5, D5................................................................................................................................................................... 40

Aux mounting D2...........................................................................................................................................................................42

Aux mounting NN..........................................................................................................................................................................44

Special hardware

Special hardware NNN (counterclockwise).......................................................................................................................... 46

Special hardware NNN (clockwise)..........................................................................................................................................48

Orifice NNN.......................................................................................................................................................................................50

Overhaul seal kit

D1P seal kit....................................................................................................................................................................................... 52

Service bulletin

SB-2020-008.....................................................................................................................................................................................53

Parts Manual

D1P size 145

Contents

Danfoss | March 2020 AX192286484870en-000504 | 3

Service Parts Identification

The following information and procedure is used to identify the module group, item number,

manufacture date, part number, and part name of the parts included in the D1P 145.

The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major

Repairs” or “Conversions” on the .

Nameplate

Each unit will have a nameplate affixed to the housing. The nameplate will include the following

information:

Model Code

The Danfoss model code completely defines the specific unit and must be used when ordering parts to

service this product.

Model Number

The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit

can be ordered by the model number.

Serial Number

The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build.

The serial number is also used to identify the units warranty time period.

The letter code indicates the location of original manufacture (assembly).

The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the

calendar week of manufacture.

The third number (5 digits) is a sequential number used to identify a specific unit.

Parts Manual

D1P size 145

General information

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Danfoss | March 2020 AX192286484870en-000504

Date code

The date code is defined as the year and week of manufacture. The same item number may list more than

one part number. This indicates that there is more than one configuration for that item number. You will

see that there are different date codes for the different part numbers. Find the date code of your unit

from the nameplate to determine which service part number you need to order.

Example: The service part desired is item G30

Order Code Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

80 G30 89-17 8000243 End cap gasket 1

G30 89-16 8000151 End cap gasket

(SB-1995-006)

All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units

with a date code of 89-17 and newer must use part number “8000243.”

About service bulletins

A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must

read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins,

as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more

detailed information such as interchangeability, what additional parts are involved, etc. It is suggested

that you add additional Service Bulletins to this manual as you receive them.

Procedure to identify a part

The modular design of this product results in a simplified service parts list and part number identification

procedure.

The same item numbers are used for same part names on all units within a product type. A part number

that has another number following it in parentheses is done to make this a world wide manual.

Parts Manual

D1P size 145

General information

Danfoss | March 2020 AX192286484870en-000504 | 5

Adobe Acrobat 2-page viewing

While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper

page display.

1. Select “View” → “Page Display” → “Two Page View”

2. Select “View” → “Page Display” → “Show Cover Page in Two Page View”

Parts Manual

D1P size 145

General information

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Danfoss | March 2020 AX192286484870en-000504

Order code

D 1 P 1 4 5 R A T P S N T D 4 N 1 B 1 0 5 0 2 5 0 2 2 N N F S F S N N N NN N

Series

Product

type

Displacement

A B C D E F G H J K L M N P R S

Rotation

Product version

Control type

Input shaft

Endcap

Power control setting

Pressure compensated control setting

Load sensing control setting

Hydraulic disp control start pressure setting

Max displacement setting

Min displacement setting

Special hardware

Special feature

Mounting flange

Auxiliary flange

Parts Manual

D1P size 145

General information

Danfoss | March 2020 AX192286484870en-000504 | 7

D1P control NPNN

Parts configuration

D175

*D145

D160

D103

*D350

D370

*D380

QD01

D900

A220

Generic end cap used to show part location only

* Included in overhaul seal kit Q210

Parts Manual

D1P size 145

Controls

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Danfoss | March 2020 AX192286484870en-000504

Order code: NPNN

Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

A220 17-10 11187419 Bias piston 1

D103 17-10 11040532 Plug assembly 2

D145 17-10 11168710 Control seal 1

D160 17-10 11130807 Dowel pin 2

D175 17-10 527218 Screw 5

D350 17-10 9004104-1160 O-ring 1

D370 17-10 11167267 Screw 1

D380 17-10 612291 (9003508-0008) Hex nut seal 1

D900 17-10 11139781 Plug assembly 1

QD01 17-10 11196162 SVC control kit 1

Parts Manual

D1P size 145

Controls

Danfoss | March 2020 AX192286484870en-000504 | 9

D1P control NPSN

Parts configuration

D175

D103

D135

*D145

D160

*D850

D870

*D880

*D380

D370

*D350

QD01

D900

A220

Generic end cap used to show part location only

* Included in overhaul seal kit Q210

Parts Manual

D1P size 145

Controls

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Danfoss | March 2020 AX192286484870en-000504

Order code: NPSN

Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

A220 17-10 11187419 Bias piston 1

D103 17-10 11040532 Plug assembly 1

D135 17-10 11040532 Plug assembly 1

D145 17-10 11168710 Control seal 1

D160 17-10 11130807 Dowel pin 2

D175 17-10 527218 Screw 5

D350 17-10 9004104-1160 O-ring 1

D370 17-10 11171317 Screw 1

D380 17-10 9003509-0008 Hex nut seal 1

D850 17-10 9004104-1160 O-ring 1

D870 17-10 11171317 Screw 1

D880 17-10 9003509-0008 Hex nut seal 1

D900 17-10 11139781 Plug assembly 1

QD01 17-10 11196161 SVC control kit 1

Parts Manual

D1P size 145

Controls

Danfoss | March 2020 AX192286484870en-000504 | 11

D1P control TPS5

Parts configuration

* D150

* D480

* D002

QD01

D550

D175

* D540

* D492

D370

* D380

* D002

* D880

D870

* D862

* D140

D160

D125

D103

D160

D470

D135

A220

Generic end cap used to show part location only

* Included in control seal kit QD210

Parts Manual

D1P size 145

Controls

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Danfoss | March 2020 AX192286484870en-000504

Order code: TPS5

Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

A220 16-01 19-15 11128577 Bias piston 1

D125 16-01 19-15 11040532 Plug assembly 1

D135 16-01 19-15 11040532 Plug assembly 1

D140 16-01 19-15 9004104-1350 O-ring 1

D150 16-01 19-15 11131524 O-ring 3

D160 16-01 19-15 11130807 Pin 2

D175 16-01 19-15 527218 Screw 5

D002 16-01 19-15 9004104-1160 O-ring 2

D370 16-01 19-15 11171317 Screw 1

D380 16-01 19-15 9003509-0008 Lock nut seal 1

D470 16-01 19-15 11171317 Screw 1

D480 16-01 19-15 9003509-0008 Lock nut seal 1

D492 16-01 19-15 9004104-1160 O-ring 1

D540 16-01 19-15 9004104-0100 O-ring 1

D550 16-01 19-15 11130806 Retainer ring 1

D862 16-01 19-15 11171316 O-ring 1

D870 16-01 19-15 11171317 Screw 1

D880 16-01 19-15 9003509-0008 Hex nut seal 1

QD01 16-01 19-15 11160942 SVC control kit (SB-2020-008 on page 53) 1

Parts Manual

D1P size 145

Controls

Danfoss | March 2020 AX192286484870en-000504 | 13

D1P control NNES

Parts configuration

D705

D701

D700

D770

*D880

D870

*D850

*D210

*D190

*D120

D110

D175

D103

*D145

D160

A220

QD02

*D902

QD01

Generic end cap used to show part location only

Parts Manual

D1P size 145

Controls

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Danfoss | March 2020 AX192286484870en-000504

Order code: NNES

Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

A220 17-22 11187419 Bias piston 1

D103 17-22 11040532 Plug assembly 3

D110 17-22 11126005 Screw 1

D120 17-22 9003509-0006 Hex nut seal 1

D145 17-22 11168710 Control seal 1

D160 17-22 11130807 Dowel pin 2

D175 17-22 527218 Screw 5

D190 17-22 9004104-1200 O-ring 1

D210 17-22 11130945 O-ring 1

D700 17-22 11146859 Proportional solenoid valve assembly, 24v 1

D705 17-22 11155340 Cap 1

D770 17-22 11137994 Screw 4

D850 17-22 9004104-1160 O-ring 1

D870 17-22 11167267 Screw 1

D880 17-22 612291 (9003508-0008) Lock nut seal 1

D902 17-22 11135346 Ring seal 1

QD01 17-22 11196159 SVC control kit 1

QD02 17-22 11196160 SVC shuttle valve kit 1

Parts Manual

D1P size 145

Controls

Danfoss | March 2020 AX192286484870en-000504 | 15

D1P control TPE5

Parts configuration

* D902

* D145

* D380

* D350

* D190

* D120

* D540

D550

D110

D180

D170

D103

11x

* D210

D770

D701

D700

D705

D370

* D480

* D450

D470

QD01

A220

D160

QD02

Generic end cap used to show part location only

* Included in overhaul seal kit Q210

Parts Manual

D1P size 145

Controls

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Danfoss | March 2020 AX192286484870en-000504

Order code: TPE5

Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

A220 16-01 11169133 Bias piston 1

D103 16-01 11040532 Plug assembly 11

D110 16-01 11126005 Screw 1

D120 16-01 9003509-0006 Hex nut seal 1

D145 16-01 11168710 Seal 1

D160 16-01 11130807 Dowel pin 2

D170 16-01 11125762 Screw 3

D180 16-01 11128407 Screw 2

D190 16-01 9004104-1200 O-ring 1

D210 16-01 11130945 O-ring 1

D350 16-01 9004104-1160 O-ring 1

D370 16-01 11167267 Screw 1

D380 16-01 612291 (9003508-0008) Lock nut seal 1

D450 16-01 9004104-1160 O-ring 1

D470 16-01 11167267 Screw 1

D480 16-01 612291 (9003508-0008) Lock nut seal 1

D540 16-01 9004104-0100 O-ring 1

D550 16-01 11130806 Retainer ring 1

D700 16-01 11146859 Solenoid 1

D701 16-01 11189731 Coil assembly 1

D705 16-01 11155340 Solenoid cap 1

D770 16-01 11137994 Screw 4

D902 16-01 11135346 Seal 1

QD01 16-01 11182020 SVC control kit 1

QD02 16-01 11153191 SVC shuttle valve kit 1

Parts Manual

D1P size 145

Controls

Danfoss | March 2020 AX192286484870en-000504 | 17

D1P control NPNR

Parts configuration

QD01

D175

D103

D896

D135

*D145

D160

*D850

D870

*D880

*D350

D370

*D380

D900

A220

* Included in overhaul seal kit Q210

Generic end cap used to show part location only.

Parts Manual

D1P size 145

Controls

18 |

Danfoss | March 2020 AX192286484870en-000504

Order code: NPNR

Item Date Begin Date End Part Number Part Name Qty. per

Model/Kit

A220 18-32 11187419 Bias piston 1

D103 18-32 11040532 Plug assembly 4

D135 18-32 11040532 Plug assembly 1

D145 18-32 11168710 Control seal 1

D160 18-32 11130807 Dowel pin 2

D175 18-32 527218 Screw 5

D350 18-32 9004104-1160 O-ring 1

D370 18-32 11167267 Screw 1

D380 18-32 612291 (9003508-0008) Lock nut seal 1

D850 18-32 9004104-1160 O-ring 1

D870 18-32 11167267 Screw 1

D880 18-32 612291 (9003508-0008) Lock nut seal 1

D896 18-32 Plug assembly Plug assembly 1

D900 18-32 11139781 Plug assembly 1

QD01 18-32 11221674 Control SVC kit 1

Parts Manual

D1P size 145

Controls

Danfoss | March 2020 AX192286484870en-000504 | 19

D1P input shaft K (without impeller)

Parts configuration

QE01

E120

E110

E100

E130

Generic housing used to show part location only.

Parts Manual

D1P size 145

Input shaft

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Danfoss | March 2020 AX192286484870en-000504

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Danfoss D1 P User guide

Danfoss D1 P User guide

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