Hagie 204 User manual

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some

of its constituents are known to

the State of California to cause

cancer, birth defects, and other

reproductive harm.

ANY PICTURES CONTAINED WITHIN THIS OPERATOR’S MAN-

UAL THAT DEPICT SITUATIONS WITH SHIELDS, GUARDS,

RAILS, OR LIDS REMOVED ARE FOR DEMONSTRATION PUR-

POSES ONLY. HAGIE MANUFACTURING COMPANY

STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS

AND SAFETY DEVICES IN PLACE AT ALL TIMES.

11-07 493401

08-09

COVERS MACHINE SERIAL NUMBERS:U1000880001 thru U1000880100

U1000890001 thru U1000890100

U1000801001 thru U1000801100

HAGIE MANUFACTURING COMPANY

721 CENTRAL AVE WEST

BOX 273

CLARION, IOWA 50525-0273 (515) 532-2861

OPERATOR’S MANUAL

FOR

HAGIE MODEL 204 DETASSELER

ABBREVIATIONS

A/C................................................AIR CONDITIONING

ADJ ..................................................................ADJUST

ADPTR.......................................................... ADAPTER

ALT......................................................... ALTERNATOR

AMP ................................................................AMPERE

APPROX .......................................... APPROXIMATELY

ASSY...........................................................ASSEMBLY

AUX..............................................................AUXILIARY

BRKT............................................................. BRACKET

BTTRY ...........................................................BATTERY

C......................................................................CELSIUS

CCA........................................COLD CRANKING AMPS

CTRL.............................................................CONTROL

CYL.............................................................. CYLINDER

DIAG ..............................................................DIAGRAM

DIM.............................................................DIMENSION

DISPL..................................................DISPLACEMENT

EA ........................................................................EACH

ELECT...........................................................ELECTRIC

F...............................................................FAHRENHEIT

FIG....................................................................FIGURE

FLO......................................................................FLOW

FRT....................................................................FRONT

FT.........................................................FOOT OR FEET

GA.....................................................................GAUGE

GAL..................................................................GALLON

HAL...............................................................HALOGEN

HR........................................................................HOUR

HYD............................................................HYDRAULIC

HYDRO .................................................HYDROSTATIC

ID.....................................................INSIDE DIAMETER

IN........................................................................... INCH

INFO...................................................... INFORMATION

Km/H....................................KILOMETERS PER HOUR

LB...................................................................... POUND

LS.........................................................LIGHT SENSOR

MAINT.................................................. MAINTENANCE

MIN....................................................................MINUTE

M/F............................................................MAINFRAME

MPH.................................................MILES PER HOUR

MT..................................................................... MOUNT

MTH.................................................................. MONTH

MTR..................................................................MOTOR

NO...................................................................NUMBER

OD............................................... OUTSIDE DIAMETER

PLT .....................................................................PLATE

PRESS........................................................PRESSURE

PRKNG .......................................................... PARKING

PSI.................................POUNDS PER SQUARE INCH

QT......................................................................QUART

RAD .............................................................RADIATOR

REC ...................................................RECOMMENDED

REQ.............................................................REQUIRED

RPM...............................REVOLUTIONS PER MINUTE

SAE...............SOCIETY of AUTOMOTIVE ENGINEERS

SEC.................................................................SECOND

SERV ..............................................................SERVICE

SLCTR ........................................................ SELECTOR

SMV......................................SLOW MOVING VEHICLE

SOLE ...........................................................SOLENOID

SPEC.................................................. SPECIFICATION

STRG...........................................................STEERING

SQ................................................................... SQUARE

TACH.....................................................TACHOMETER

TEMP...................................................TEMPERATURE

TERM........................................................... TERMINAL

TRD.................................................................... TREAD

TT............................................................... TUBE-TYPE

TU................................................................TUBELESS

VAR...............................................................VARIABLE

V............................................................................VOLT

VFC..................................VARIABLE FLOW CONTROL

VLV.....................................................................VALVE

W......................................................................WEIGHT

W/..........................................................................WITH

W/O................................................................WITHOUT

WHL...................................................................WHEEL

WK.......................................................................WEEK

WLD...........................................................WELDMENT

1

TO THE OWNER

Congratulations on your selection of a Hagie Model 204 DETASSELER. We

recommend that you study this Operator’s Manual and become acquainted with the

adjustments and operating procedures before attempting to operate your new detasseler.

As with any piece of equipment, certain operating procedures, service, and maintenance

are required to keep it in top running condition.

We have attempted herein to cover all of the adjustments required to fit varying

conditions. However, there may be times when special care must be considered.

Hagie Manufacturing Company reserves the right to make changes in the design and

material of any subsequent detasseler without obligation to existing units.

We thank you for choosing a Hagie detasseler and assure you of our continued

interest in its satisfactory operation for you. If we might be of assistance to you, please

call us.

We are proud to have you as a customer.

A WORD FROM HAGIE MANUFACTURING COMPANY

2

The following pages and illustrations will help

you operate and service your new detasseler. It is

the responsibility of the user to read the Operator’s

Manual and comply with the safe correct operating

procedures and lubricate and maintain the product

according to the maintenance schedule.

The user is responsible for inspecting the

machine and having parts repaired or replaced

when continued use of the product causes damage

or excessive wear to other parts.

Keep this manual in a convenient place for

easy reference when problems arise. This manual

is considered a permanent fixture with this

machine. In the event of resale, this manual should

accompany the detasseler. If you do not

understand any part of the manual or require

additional information or service, contact the Hagie

Customer Support Department:

Hagie Manufacturing Company

721 Central Ave West

Box 273

Clarion, IA 50525-0273

(515) 532-2861

TO THE OPERATOR

The following symbols, found throughout this manual, alert you to potentially dangerous conditions to

the operator, service personnel, or the equipment.

This symbol indicates an immanently hazardous situation

which, if not avoided, will result in death or serious

injury

.

This

symbol indicates a potentially hazardous situation

which, if not avoided, could result in death or injury.

This symbol indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

I. SAFETY/DECALS ........................................................................................................... 4-12

II. DETASSELER IDENTIFICATION .............................................................................. 13-14

III. SPECIFICATIONS ......................................................................................................... 15-21

IV. PREPARING TO OPERATE ......................................................................................... 22-34

V. OPERATING INFORMATION .................................................................................... 35-73

VI. TRANSPORTING .......................................................................................................... 74-78

VII. SERVICE AND MAINTENANCE ............................................................................. 79-107

VIII. STORAGE ................................................................................................................... 108-109

IX. TROUBLE SHOOTING ............................................................................................. 111-122

X. LIMITED WARRANTY ........................................................................................................ 127

XI. CE MODIFICATIONS ................................................................................................... 128-135

INDEX .......................................................................................................................... 136-138

TABLE OF CONTENTS

3

Most accidents occur as the result of failure to

follow simple and fundamental safety rules. For this

reason, most accidents can be prevented by

recognizing the real cause and doing something

about it before the accident occurs.

Many conditions cannot be completely

safeguarded against without interfering with

efficient operation and/or reasonable accessibility.

4

I. SAFETY/DECALS

SAFETY PRECAUTIONS

Therefore, you must study this Operator’s Manual

and learn how to use the detasseler controls for

safe operation. Likewise, do not let anyone

operate without instruction.

Do not make modifications such as

weldments, add-ons, adaptations, or changes from

the original design of detasseler. Such changes

and/or modifications may become safety hazards

to you and to others and will void all warranties.

DRIVING

• Before moving the detasseler, make sure no persons or obstructions are in the path of travel.

• Do not permit passengers on the detasseler when it is moving; they may fall off or obstruct the

operator’s view.

• Never drive near ditches, embankments, holes, mounds, or other obstacles.

• Never drive on hills too steep for safe operation.

• Always drive at a reasonable field speed.

• Reduce the detasseler’s speed before turning.

• Come to a complete stop before reversing direction.

• Pull over to the side of road before stopping.

• Use the flashing/hazard warning lights when traveling on public roads, day or night, unless

prohibited by local law.

• Make sure the SMV emblem is in place and visible from the rear when traveling on public

roads.

5

I. SAFETY/DECALS

OPERATING

TREAD WIDTH

• Select the widest tread setting to fit between the crop rows.

• Never manually adjust the tread width on the detasseler until the wheels have been properly

blocked. Loosen the leg clamp bolts only enough for the leg to slide on the frame.

OUTRIGGERS

• Make sure the outriggers are locked down either when folded in or folded out.

GENERAL OPERATION SAFETY

• Do not adjust the factory engine RPM settings.

• Start the engine from the operator’s seat only. Do not by-pass the safety-start switch.

• Handle starting fluid with care. Keep it away from open flame. Store it with the cap on in a

cool place.

• Never run the detasseler engine in a closed building. Proper exhaust ventilation is required.

• If equipped with light sensing depth units, do not look directly into light beam. It emits a very

low intensity microwave signal which may cause possible eye damage.

• Keep all shields in place.

• Keep clear of all moving parts and keep others away when operating.

• Do not wear loose fitting clothing that may be blown or drawn into moving parts.

• Never allow walking personnel in the same field as a detasseler.

• Keep a fire extinguisher close at all times.

6

I. SAFETY/DECALS

REPAIR/MAINTENANCE

HYDRAULICS

• Use caution when working with hydraulic fluid under pressure. Escaping hydraulic fluid can

have sufficient force to penetrate your skin, causing serious injury. This fluid may also be hot

enough to burn.

• Always lower load or relieve hydraulic pressure before repairing a hydraulic oil leak.

• Avoid torching, welding, and soldering near pressurized hydraulic lines.

FUELING

• Always turn the engine off and allow it to cool before refueling.

• Do not smoke while refueling.

• Do not fill fuel tank completely. Fuel may expand and run over.

GENERAL REPAIR/MAINTENANCE

• Turn off engine before checking, adjusting, repairing, lubricating, or cleaning any part of the

detasseler.

• When servicing the radiator, let engine cool before removing pressurized cap.

• Disconnect the battery ground cable before servicing electrical system or welding on machine.

• When charging battery, connect positive cable to positive terminal and negative cable to

negative terminal. Failure to do so may result in an explosion and cause injury. Likewise, avoid

battery acid contact and incurring injuries.

DECAL LOCATION

7

Decals warning you of avoidable danger are

located on various parts of the detasseler. They are

there for your personal safety and protection. DO

NOT remove them. They will fracture upon

attempted removal and therefore must be replaced.

Following are locations of important safety

decals. Replace them if they are torn or missing. All

WARNING DECALS

warning decals and other instructional Hagie

decals or machine striping may be purchased

through the Hagie Customer Support Department.

To replace decals, be sure that the installation area

is clean and dry; decide on exact position before

you remove the backing paper.

I. SAFETY/DECALS

650303

Front of operator station (2) or

cab (1).

2

1

SAFETY/DECALS CONTINUED

650175

Front of cab.

I. SAFETY/DECALS

8

650339

Steering column of cab (1) or operator

station (2).

1

2 on each cutter head housing.

650819

Quad puller head.

650820

2

DECALS CONTINUED

SAFETY/DECALS CONTINUED

650847

Front of operator station (1) or outside cab,

under back window (2).

I. SAFETY/DECALS

9

650831

Steering column of cab (1) or operator station (2).

Console, right of toggle switch.

Part of console decal 650378

2

1

DECALS CONTINUED

SAFETY/DECALS CONTINUED

1

2

I. SAFETY/DECALS

10

650849 (1)

Top of each fuel tank.

Right of either ladder on the leg brace.

650954 (2)

Front of mullion to left of radiator cap.

1 2

SAFETY/DECALS CONTINUED

DECALS CONTINUED

Hagie Part Number: 650256

Hagie Part Number: 650260

I. SAFETY/DECALS

11

Front of operator station (1) or

front of cab (2).

650852

Right and left rear mainframe.

650851

Left rear

Right rear

On the hydraulic reservoir, left of the battery

650982

2

1

DECALS CONTINUED

SAFETY/DECALS CONTINUED

I. SAFETY/DECALS

12

Top of console lid and inside console lid.

650379

DECALS CONTINUED

The following decals are not available from the

Hagie 204 Parts Manual, but should be replaced if

they are faded, damaged, or missing. They are

located on the right hand vertical post of the roll

over protection equipment . They are placed there

by our vendor.

The top decal warns of impairment to the struc-

ture’s (the roll over protection) protective capabili-

ties due to roll over, structural damage, or altera-

tion. If any of these conditions should occur, the

structure must be replaced.

The bottom decal warns of the use of the seat-

belt.

Hagie Manufacturing urges you to obey all warn-

ings found in this manual and on the decals placed

on the machine and its components. We ask that

you not take it upon yourself to alter the equipment

or do maintenance beyond your capabilities.

At Hagie Manufacturing we strive to put safety

first, we ask that you do the same.

SAFETY/DECALS

Additional decals can be found in

section XI. CE Modification

NOTE:

Reference to left-hand and right-hand used throughout

this manual refers to the position when seated in the

operator’s seat facing forward.

13

II. IDENTIFICATION NUMBERS

DETASSELER IDENTIFICATION

Each Hagie detasseler is identified by means

of a frame serial number. This serial number

denotes the model, year in which it was built, and

the number of the detasseler. For further

identification, the engine has a serial number, the

hydrostatic pump has a serial number, the wheel

motors have identification tags, and the planetary

hubs have identification plates that describe the

type of mount and gear ratio. To ensure prompt,

efficient service when ordering parts or requesting

service repairs from Hagie Manufacturing

Company, record the serial and identification

numbers in the space provided below.

NOTE: Detasseler serial number stamped in

the frame on right rear corner.

Detasseler

NOTE: Diesel engine serial number located

on the side of the front left gear

housing.

Engine

IDENTIFICATION NUMBERS CONTINUED

14

II. IDENTIFICATION NUMBERS

Front:

Rear:

Planetary Hubs

Left Right

Front:

Rear:

Hydrostatic Pumps

Refer to parts manual.

Front Wheel Motors

And Left Rear Motor

Left Front:______________________

Left Rear:______________________

Right Front:_____________________

Refer to parts manual.

Right Rear Wheel Motor

W/Speed Sensor

Right Rear:_____________________

IDENTIFICATION NUMBERS

III. SPECIFICATIONS

15

DETASSELER DIMENSIONS

GENERAL DETASSELER INFORMATION

Frame type ......................................................................... Hydra-Hug

®

Approximate shipping ......................................................... 10,200 lbs. depending on options

Shipping width .................................................................... 143”

G. Center clearance ....................................... 78”

H. Frame clearance ........................................ 83”

I. Lower leg clearance (front) ........................ 24”

J. Tire center to inside of lower leg (front) ..... 12.5”

K. Tread width* ............................................... Adjustable

78” - 120”

*NOTE: Measure tread width at ½ tire height.

H

K

G

I

J

204 with 11.2-38 tire

A. Overall tractor height (w/cab or canopy) .... 144”

B. Lift arm range ............................................. 66”

C. Axle height ................................................. 26.2”

D. Wheel base ........................................... 106”

E. Detasseler length (w/o attachments) ..... 206”

F. Diesel exhaust height ............................ 140”

SPECIFICATIONS CONTINUED

E

D

A

B

C

F

III. SPECIFICATIONS

16

ENGINE

Manufacturer .........................................................................................Cummins

Model.....................................................................................................6B5.9A Turbocharged

Type ......................................................................................................In line, liquid cooled

Number of cylinders ..............................................................................6

Displacement ........................................................................................5.9 liter

Horsepower ...........................................................................................152, intermittent

Type of fuel ...........................................................................................Number 1 or number 2 diesel

Fuel system ...........................................................................................Filtered, direct-injected

Air cleaner .............................................................................................Dry-type, single element

Slow idle ................................................................................................800 RPM

Fast idle .................................................................................................2500 RPM

SPECIFICATIONS CONTINUED

III. SPECIFICATIONS

17

POWER TRAIN

Drive

Hydrostatic pump ..................................................................................Sauer/Danfoss 90 series

Range ....................................................................................................100cc variable displacement

Drive train ..............................................................................................All time four wheel drive

Two-Speed ............................................................................................Low (0-12 mph), High (0-15)

Hydrostatic wheel motor - front and left rear ...................................Sauer/Danfoss KC

- right rear ................................................Sauer/Danfoss KC w/sensor

Final drives

Type ......................................................................................Planetary Gear Reduction Hubs

- front (11.2-38 tire). .......................................................Torque Hub

®

7HPA

Drive ratio - 24:1

- rear ...............................................................................Torque Hub

®

7 HPA

Drive ratio - 19:1

Lubrication ............................................................................Oil bath

Brakes

Parking Only........................................................................................Multiple disc

Spring applied

Hydraulically released

Steering System

Type ......................................................................................................Hydraulic, priority on demand

Control ...................................................................................................Full-time power

Steering cylinders ..................................................................................Double action

Turning radius .......................................................................................18’ with 120” tread

AUXILIARY HYDRAULIC SYSTEM

Type .....................................................................................................Open

Pump type .............................................................................................Tandem gear

Pressure setting ....................................................................................2000 PSI

SPECIFICATIONS CONTINUED

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