Mettler Toledo Multi-parameter Transmitter M400 FF Operating instructions

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Operation Manual
Multi-parameter
Transmitter M400 FF
Transmitter Multiparameter M400 FF
30 078 302
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
Transmitter M400 FF 3
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
Operation Manual
Multi-parameter
Transmitter M400 FF
Transmitter M400 FF 4
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
Content
1 Introduction ___________________________________________________________________________________________ 9
2 Safety Instructions _____________________________________________________________________________________ 10
2.1 DenitionofEquipmentandDocumentationSymbolsandDesignations ______________________________________ 10
2.2 CorrectDisposaloftheUnit _________________________________________________________________________ 11
2.3 ExInstructionsforM400SeriesMulti-parameterTransmitters–ATEX/IECEx ____________________________________ 12
2.4 ExinstructionsforM400SeriesMulti-parameterTransmitters–FMApproval ___________________________________ 14
2.4.1 InstructionsofUsetobeconsideredunderFMApproval ___________________________________________ 14
2.4.1.1 General Notes __________________________________________________________________ 16
2.4.1.2 CautionaryNotes,WarningsandMarkings____________________________________________ 16
2.4.1.3 ControlDrawings _______________________________________________________________ 18
3 Unit Overview _________________________________________________________________________________________ 19
3.1 Overview1/2DIN _________________________________________________________________________________ 19
3.2 Control/NavigationKeys ___________________________________________________________________________ 20
3.2.1 MenuStructure ___________________________________________________________________________ 20
3.2.2 NavigationKeys __________________________________________________________________________ 20
3.2.2.1 NavigatingtheMenuTree _________________________________________________________ 20
3.2.2.2 Escape
_______________________________________________________________________ 21
3.2.2.3 ENTER
________________________________________________________________________ 21
3.2.2.4 Menu _________________________________________________________________________ 21
3.2.2.5 Calibration Mode ________________________________________________________________ 21
3.2.2.6 InfoMode _____________________________________________________________________ 21
3.2.3 NavigationofDataEntryFields ______________________________________________________________ 21
3.2.4 EntryofDataValues,SelectionofDataEntryOptions _____________________________________________ 21
3.2.5 Navigationwith
inDisplay ______________________________________________________________________________________ 22
3.2.6 ”Savechanges”Dialog ____________________________________________________________________ 22
3.2.7 SecurityPasswords _______________________________________________________________________ 22
3.2.8 Display
________________________________________________________________________________ 22
4 Installation Instruction __________________________________________________________________________________ 23
4.1 UnpackingandInspectionofEquipment _______________________________________________________________ 23
4.1.1 PanelCutoutDimensionalInformation–
1/2DINModels __________________________________________________________________________ 23
4.1.2 InstallationProcedure _____________________________________________________________________ 24
4.1.3 Assembly–1/2DINVersion _________________________________________________________________ 24
4.1.4 1/2DINVersion–DimensionDrawings ________________________________________________________ 25
4.1.5 1/2DINVersion–PipeMounting _____________________________________________________________ 25
4.2 ConnectionofPowerSupply ________________________________________________________________________ 26
4.2.1 Housing(WallMount) _____________________________________________________________________ 26
4.3 ConnectorPINDenition ___________________________________________________________________________ 27
4.3.1 TerminalBlock(TB)Denitions ______________________________________________________________ 27
4.3.2 TB2–Conductivity4-E/2-EAnalogSensors ____________________________________________________ 28
4.3.3 TB2–pH/ORPAnalogSensors ______________________________________________________________ 28
4.3.4 TB2–OxygenAnalogSensors ______________________________________________________________ 29
4.3.5 TB2–pH,Amp.Oxygen,Conductivity4-EandDissolvedCO
2
(Low)ISM(Digital)Sensors _______________ 29
4.3.6 TB2–OpticalOxygen,ISM(Digital)Sensors ___________________________________________________ 30
4.3.6.1 WithVP8Cable _________________________________________________________________ 30
4.3.6.2 WithotherCables _______________________________________________________________ 30
4.4 ConnectionofISM(Digital)Sensors __________________________________________________________________ 31
4.4.1 ConnectionofISMSensorsforpH/ORP,Cond4-e,Amp.OxygenMeasurementandDissolvedCO
2
(Low) ____ 31
4.4.2 TB2–AK9CableAssignment _______________________________________________________________ 31
4.4.3 ConnectionofISMSensorsforOpticalOxygenMeasurement _______________________________________ 32
4.5 ConnectionofAnalogSensors ______________________________________________________________________ 33
4.5.1 ConnectionofAnalogSensorforpH/ORP ______________________________________________________ 33
4.5.2 TB2–TypicalWiringforAnalogpH/ORPSensor _________________________________________________ 34
4.5.2.1 Example1 ____________________________________________________________________ 34
4.5.2.2 Example2 ____________________________________________________________________ 35
4.5.2.3 Example3 ____________________________________________________________________ 36
4.5.2.4 Example4 ____________________________________________________________________ 37
4.5.3 ConnectionofAnalogSensorforAmperometricOxygenMeasurement ________________________________ 38
4.5.4 TB2–TypicalWiringforAnalogSensorforAmperometricOxygenMeasurement ________________________ 39
5 Placing Transmitter in, or out, of Service __________________________________________________________________ 40
5.1 PlacingTransmitterinService _______________________________________________________________________ 40
Transmitter M400 FF 5
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
5.2 PlacingTransmitteroutofService ___________________________________________________________________ 40
6 Quick Setup __________________________________________________________________________________________ 41
7 Sensor Calibration _____________________________________________________________________________________ 42
7.1 EnterCalibrationMode ____________________________________________________________________________ 42
7.2 ConductivityCalibrationforTwo-orFour-ElectrodeSensors ________________________________________________ 43
7.2.1 One-Point Sensor Calibration ________________________________________________________________ 44
7.2.2 Two-PointSensorCalibration(onlyforFour-ElectrodeSensors) _____________________________________ 45
7.2.3 ProcessCalibration _______________________________________________________________________ 45
7.3 CalibrationofAmperometricOxygenSensors ___________________________________________________________ 46
7.3.1 One-PointCalibrationforAmperometricOxygenSensors __________________________________________ 46
7.3.1.1 Auto Mode _____________________________________________________________________ 47
7.3.1.2 Manual Mode __________________________________________________________________ 47
7.3.2 ProcessCalibrationforAmperometricOxygenSensors ____________________________________________ 48
7.4 CalibrationofOpticalOxygenSensors(onlyforISMSensors) ______________________________________________ 49
7.4.1 One-PointCalibrationforOpticalOxygenSensors ________________________________________________ 49
7.4.1.1 Auto mode ____________________________________________________________________ 49
7.4.1.2 Manual Mode __________________________________________________________________ 50
7.4.2 Two-Point Sensor Calibration _______________________________________________________________ 50
7.4.2.1 Auto Mode _____________________________________________________________________ 51
7.4.2.2 Manual Mode __________________________________________________________________ 51
7.4.3 ProcessCalibration _______________________________________________________________________ 52
7.5 pH Calibration ___________________________________________________________________________________ 53
7.5.1 One-Point Calibration ______________________________________________________________________ 53
7.5.1.1 Auto Mode _____________________________________________________________________ 53
7.5.1.2 Manual Mode __________________________________________________________________ 54
7.5.2 Two-Point Calibration _____________________________________________________________________ 54
7.5.2.1 Auto Mode _____________________________________________________________________ 54
7.5.2.2 Manual Mode __________________________________________________________________ 55
7.5.3 ProcessCalibration _______________________________________________________________________ 55
7.5.4 mVCalibration(onlyforAnalogSensors) ______________________________________________________ 56
7.5.5 ORPCalibration(onlyforISMSensors) _______________________________________________________ 57
7.6 DissolvedCarbonDioxideCalibration _________________________________________________________________ 57
7.6.1 One-Point Calibration _____________________________________________________________________ 57
7.6.1.1 Auto Mode _____________________________________________________________________ 58
7.6.1.2 Manual Mode __________________________________________________________________ 58
7.6.2 Two-Point Calibration _____________________________________________________________________ 58
7.6.2.1 Auto Mode _____________________________________________________________________ 59
7.6.2.2 Manual Mode __________________________________________________________________ 59
7.6.3 ProcessCalibration _______________________________________________________________________ 60
7.7 SensorTemperatureCalibration(onlyforAnalogSensors) _________________________________________________ 61
7.7.1 One-Point Sensor Temperature Calibration ______________________________________________________ 61
7.7.2 Two-Point Sensor Temperature Calibration ______________________________________________________ 61
7.8 EditSensorCalibrationConstants(onlyforAnalogSensors) _______________________________________________ 62
7.9 SensorVerication ________________________________________________________________________________ 62
8 Conguration
_________________________________________________________________________________________ 63
8.1 EnterCongurationMode __________________________________________________________________________ 63
8.2 Measurement ___________________________________________________________________________________ 63
8.2.1 ChannelSetup ___________________________________________________________________________ 63
8.2.1.1 AnalogSensor __________________________________________________________________ 64
8.2.1.2 ISMSensor ____________________________________________________________________ 64
8.2.1.3 SaveChangesoftheChannelSetup _________________________________________________ 64
8.2.2 TemperatureSource(onlyforAnalogSensors) __________________________________________________ 65
8.2.3 ParameterRelatedSettings _________________________________________________________________ 65
8.2.3.1 ConductivityTemperatureCompensation _____________________________________________ 66
8.2.3.2 ConcentrationTable _____________________________________________________________ 67
8.2.3.3 pH/ORPParameters _____________________________________________________________ 68
8.2.3.4 ParametersforOxygenMeasurementBasedonAmperometricSensors ______________________ 69
8.2.3.5 ParametersforOxygenMeasurementBasedonOpticalSensors ___________________________ 71
8.2.3.6 AdjustingSamplingRateforOpticalSensors __________________________________________ 72
8.2.3.7 LEDMode _____________________________________________________________________ 72
8.2.3.8 DissolvedCarbonDioxideParameters _______________________________________________ 73
8.2.4 SetAveraging ____________________________________________________________________________ 74
8.3 Alarm / Clean ___________________________________________________________________________________ 74
8.3.1 Alarm __________________________________________________________________________________ 74
Transmitter M400 FF 6
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
8.3.2 Clean __________________________________________________________________________________ 76
8.4 ISMSetUp(AvailableforpH,OxygenandDissolvedCarbonDioxidISMSensors) ______________________________ 77
8.4.1 SensorMonitoring ________________________________________________________________________ 77
8.4.2 CIPCycleLimit ___________________________________________________________________________ 79
8.4.3 SIPCycleLimit ___________________________________________________________________________ 79
8.4.4 AutoclavingCycleLimit ____________________________________________________________________ 80
8.4.5 ResetISMCounter/Timer ___________________________________________________________________ 81
8.4.6 DLIStressAdjustment(onlyforpHISMSensors) ________________________________________________ 81
8.5 Display
________________________________________________________________________________________ 82
8.5.1 Measurement ____________________________________________________________________________ 82
8.5.2 Resolution
______________________________________________________________________________ 82
8.5.3 Backlight
_______________________________________________________________________________ 83
8.5.4 Name __________________________________________________________________________________ 83
8.5.5 ISMSensorMonitoring(AvailablewhenISMSensorConnected) _____________________________________ 83
8.6 Hold Outputs ____________________________________________________________________________________ 84
9 System ______________________________________________________________________________________________ 85
9.1 SetLanguage ___________________________________________________________________________________ 85
9.2 Passwords _____________________________________________________________________________________ 85
9.2.1 ChangingPasswords ______________________________________________________________________ 86
9.2.2 ConguringMenuAccessforOperator _________________________________________________________ 86
9.3 Set/ClearLockout ________________________________________________________________________________ 86
9.4 Reset
__________________________________________________________________________________________ 87
9.4.1 ResetSystem ____________________________________________________________________________ 87
9.4.2 ResetMeterCalibration ____________________________________________________________________ 87
9.5 Set Date & Time _________________________________________________________________________________ 87
10 Service ______________________________________________________________________________________________ 88
10.1 Diagnostics
_____________________________________________________________________________________ 88
10.1.1 Model/SoftwareRevision ___________________________________________________________________ 88
10.1.2 Display
________________________________________________________________________________ 88
10.1.3 Keypad
________________________________________________________________________________ 89
10.1.4 Memory
________________________________________________________________________________ 89
10.1.5 ReadAnalogInputs _______________________________________________________________________ 89
10.1.6 0
2
Optical _______________________________________________________________________________ 89
10.2 Calibrate _______________________________________________________________________________________ 90
10.2.1 CalibrateMeter(onlyforChannelA) __________________________________________________________ 90
10.2.1.1 Resistance
____________________________________________________________________ 90
10.2.1.2 Temperature ___________________________________________________________________ 91
10.2.1.3 Current _______________________________________________________________________ 92
10.2.1.4 Voltage
_______________________________________________________________________ 93
10.2.1.5 RgDiagnostic __________________________________________________________________ 93
10.2.1.6 RrDiagnostic __________________________________________________________________ 94
10.2.1.7 CalibrateAnalogInputSignal ______________________________________________________ 94
10.2.2 CalibrateUnlock __________________________________________________________________________ 95
10.3 TechService ____________________________________________________________________________________ 95
11 Info _________________________________________________________________________________________________ 96
11.1 Messages
______________________________________________________________________________________ 96
11.2 Calibration Data _________________________________________________________________________________ 96
11.3 Model / SoftwareRevision __________________________________________________________________________ 97
11.4 ISMSensorInfo(AvailablewhenISMSensorConnected) __________________________________________________ 97
11.5 ISMSensorDiagnostics(AvailablewhenISMSensorConnected) ___________________________________________ 97
12 FOUNDATIONeldbusInterface __________________________________________________________________________ 100
12.1 General _______________________________________________________________________________________ 100
12.1.1 SystemArchitecture ______________________________________________________________________ 100
12.2 M400FFBlockModel ____________________________________________________________________________ 101
12.2.1 BlockConguration ______________________________________________________________________ 102
12.3 Commissioning
_________________________________________________________________________________ 103
12.3.1 NetworkConguration ____________________________________________________________________ 103
12.3.2 IdenticationandAddressing _______________________________________________________________ 103
12.3.3 CommissioningviaanFFCongurationProgram _______________________________________________ 104
12.3.4 ScalingtheOUTParameter ________________________________________________________________ 106
13 Maintenance _________________________________________________________________________________________ 107
13.1 FrontPanelCleaning _____________________________________________________________________________ 107
Transmitter M400 FF 7
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
14 Troubleshooting ______________________________________________________________________________________ 108
14.1 Cond(resistive)ErrorMessages / Warning-andAlarmListforAnalogSensors ________________________________108
14.2 Cond(resistive)ErrorMessages / Warning-andAlarmListforISMSensors ___________________________________109
14.3 pHErrorMessages / Warning-andAlarmList _________________________________________________________109
14.3.1 pHSensorsexceptDualMembranepHElectrodes ______________________________________________ 109
14.3.2 DualMembranepHElectrodes(pH/pNa) ____________________________________________________ 110
14.3.3 ORPMessages _________________________________________________________________________ 110
14.4 AmperometricO
2
ErrorMessages / Warning-andAlarmList ______________________________________________111
14.4.1 HighLevelOxygenSensors ________________________________________________________________ 111
14.4.2 LowLevelOxygenSensors ________________________________________________________________ 111
14.4.3 TraceOxygenSensors ____________________________________________________________________ 112
14.5 OpticalO
2
ErrorMessages / Warning-andAlarmList ____________________________________________________112
14.6 DissolvedCarbonDioxideErrorMessages / Warning-andAlarmList _______________________________________113
14.7 Warning-andAlarmIndicationontheDisplay ________________________________________________________114
14.7.1 WarningIndication_______________________________________________________________________114
14.7.2 AlarmIndication _________________________________________________________________________ 114
15 Accessories and Spare Parts ____________________________________________________________________________ 115
16 Specications
________________________________________________________________________________________ 116
16.1 GeneralSpecications ____________________________________________________________________________ 116
16.2 ElectricalSpecications ___________________________________________________________________________ 120
16.3 FOUNDATIONeldbusspecications _________________________________________________________________ 120
16.4 MechanicalSpecication _________________________________________________________________________ 121
16.5 EnvironmentalSpecications ______________________________________________________________________ 121
16.6 ControlDrawings _______________________________________________________________________________ 122
16.6.1 Installation,MaintenanceandInspection ______________________________________________________ 122
16.6.2 ControlInstallationDrawingGeneralInstallation ________________________________________________ 123
16.6.3 Notes _________________________________________________________________________________ 126
17 Default Table ________________________________________________________________________________________ 127
18 Warranty ____________________________________________________________________________________________ 131
19 Buffer tables _________________________________________________________________________________________ 132
19.1 Standard pH buffers _____________________________________________________________________________ 132
19.1.1 Mettler-9 _______________________________________________________________________________ 132
19.1.2 Mettler-10 _____________________________________________________________________________ 133
19.1.3 NISTTechnicalBuffers ____________________________________________________________________ 133
19.1.4 NISTstandardbuffers(DINandJIS19266:2000–01) __________________________________________ 134
19.1.5 Hachbuffers ___________________________________________________________________________ 134
19.1.6 Ciba(94)buffers ________________________________________________________________________ 135
19.1.7 MerckTitrisole,Riedel-de-HaënFixanale _____________________________________________________ 135
19.1.8 WTWbuffers ___________________________________________________________________________ 136
19.1.9 JISZ8802buffers _______________________________________________________________________ 136
19.2 DualmembranepHelectrodebuffers ________________________________________________________________ 137
19.2.1 Mettler-pH/pNabuffers(Na+3.9M) __________________________________________________________ 137
Transmitter M400 FF 8
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
Transmitter M400 FF 9
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
1 Introduction
StatementofIntendedUse–The2-wireM400multi-parametertransmitterisasingle-channel
onlineprocessinstrumentwithFOUNDATIONfieldbus
communicationcapabilitiesformeasur-
ingvariouspropertiesoffluidsandgases.TheseincludeConductivity,Oxygen.Theparameters
areindicatedonthelabelonthebackofthesystem.
TheM400isauniquemixedmodetransmitterwhocanhandleconventionalsensors(analog)
orISMsensors(digital).
M400 FF parameter fit guide
Parameter M400 FF
Analog ISM
pH/ORP •
Conductivity2-e •
Conductivity4-e •
Amp.DOppm/ppb/trace •/•/• •/•/•
Amp.O2 •
OpticalOxygenppm/ppb – •/•
DissolvedCarbonDioxide(low) –
AlargefourlinebacklitLiquidCrystalDisplayconveysmeasuringdataandsetupinformation.
Themenustructureallowstheoperatortomodifyalloperationalparametersbyusingkeyson
thefrontpanel.Amenu-lockoutfeature,withpasswordprotection,isavailabletopreventtheun-
authorizeduseofthemeter.ViatheFFinterfacetheAnalogOutputBlock,DescreteInputBlock
andDescreteOutputBlockcanbeconfiguredforAlarm/Cleanstatus,Holdstatusandpressure
compensation.
Thisdescriptioncorrespondstothefirmwarerelease,version1.0.02fortransmitterM400FF.
Changesaretakingplaceconstantly,withoutpriornotification.
Transmitter M400 FF 10
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
2 Safety Instructions
Thismanualincludessafetyinformationwiththefollowingdesignationsandformats.
2.1 DenitionofEquipmentandDocumentationSymbols
and Designations
a
WARNING:POTENTIALFORPERSONALINJURY.
a
CAUTION:possibleinstrumentdamageormalfunction.
h
NOTE:Importantoperatinginformation.
a
Onthetransmitterorinthismanualtextindicates:Cautionand/orotherpossiblehazardinclud-
ingriskofelectricshock(refertoaccompanyingdocuments)
Thefollowingisalistofgeneralsafetyinstructionsandwarnings.Failuretoadheretothese
instructionscanresultindamagetotheequipmentand/orpersonalinjurytotheoperator.
– TheM400Transmittershouldbeinstalledandoperatedonlybypersonnelfamiliarwiththe
transmitterandwhoarequalifiedforsuchwork.
– TheM400Transmittermustonlybeoperatedunderthespecifiedoperatingconditions(see
section16“Specifications”).
– RepairoftheM400Transmittermustbeperformedbyauthorized,trainedpersonnelonly.
– Withtheexceptionofroutinemaintenance,cleaningproceduresorfusereplacement,asde-
scribedinthismanual,theM400Transmittermustnotbetamperedwithoralteredinany
manner.
– METTLERTOLEDOacceptsnoresponsibilityfordamagecausedbyunauthorizedmodifica-
tionstothetransmitter.
– Followallwarnings,cautions,andinstructionsindicatedonandsuppliedwiththisproduct.
– Installequipmentasspecifiedinthisinstructionmanual.Followappropriatelocalandna-
tionalcodes.
– Protectivecoversmustbeinplaceatalltimesduringnormaloperation.
– Ifthisequipmentisusedinamannernotspecifiedbythemanufacturer,theprotectionpro-
videdbyitagainsthazardsmaybeimpaired.
WARNINGS:
Installationofcableconnectionsandservicingofthisproductrequireaccesstoshockhazard
voltagelevels.
Mainpowerwiredtoseparatepowersourcemustbedisconnectedbeforeservicing.
Switchorcircuitbreakershallbeincloseproximitytotheequipmentandwithineasyreachof
theOPERATOR;itshallbemarkedasthedisconnectingdevicefortheequipment.Mainpower
mustemployaswitchorcircuitbreakerasthedisconnectingdevicefortheequipment.
ElectricalinstallationmustbeinaccordancewiththeNationalElectricalCodeand/oranyother
applicablenationalorlocalcodes.
Transmitter M400 FF 11
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
h
NOTE:PROCESSUPSETS
Becauseprocessandsafetyconditionsmaydependonconsistentoperationofthistrans-
mitter,provideappropriatemeanstomaintainoperationduringsensorcleaning,replace-
mentorsensororinstrumentcalibration.
2.2 Correct Disposal of the Unit
Whenthetransmitterisfinallyremovedfromservice,observealllocalenvironmentalregulations
for proper disposal.
Transmitter M400 FF 12
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
2.3 ExInstructionsforM400SeriesMulti-parameter
Transmitters–ATEX/IECEx
M400seriesmulti-parametertransmittersareproducedbyMettler-ToledoGmbH.
IthaspassedtheinspectionofIECExandconformstofollowingstandards:
– IEC60079-0:2011
Edition:6.0Explosiveatmospheres–
Part0:Generalrequirements
– IEC60079-11:2011
Edition:6.0Explosiveatmospheres–
Part11:Equipmentprotectionbyintrinsicsafety“i”
– IEC60079-26:2006
Edition:2Explosiveatmospheres–
Part26:Equipmentwithequipmentprotectionlevel(EPL)Ga
ExMarking:
– Exib[iaGa]IICT4Gb
– Exib[iaDa]IIICT80°CDbIP66
Certificate No.:
– IECExCQM12.0021X
– SEV12ATEX0132X
1.SpecialConditionsofuse(X-markingintheCertificateNumber):
1. Avoidignitionhazardduetoimpactorfriction,preventmechanicalsparks.
2. Avoidelectrostaticdischargeonenclosuresurface,usewetclothonlyforcleaning.
3. Inhazardousarea,IP66cableglands(assupplied)mustbemounted.
2. Attention of use:
1. Ratedambienttemperaturerange:
–forgasatmosphere: –20~+60°C
–fordustatmosphere:–20~+57°C
2. Nooperationontheupgradeinterfaceinhazardousarea.
3. Usersshallnotarbitrarilyreplacetheinternalelectricalcomponents.
4. Wheninstallation,useandmaintenance,IEC60079-14shouldbeobserved.
5. Wheninstallationinexplosivedustatmosphere
5.1CableglandorblankingplugtoIEC60079-0:2011andIEC60079-11:
2011withmarkingExiaIIICIP66shouldbeadopted.
5.2Theoverlayswitchofmulti-parametertransmittershallbeprotectedfromlight.
5.3Avoidhighriskofmechanicaldangerontheoverlayswitch.
6. Observethewarning:potentialelectrostaticcharginghazard-seeinstructions,avoidignition
hazardduetoimpactorfrictionforGaapplication.
7. Forconnectiontointrinsicallysafecircuits,usethefollowingmaximumvalues
Transmitter M400 FF 13
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
Terminal Function Safety Parameters
10, 11
Power(FF)
FISCOfielddevice
U
i
=17.5V I
i
= 380 mA P
i
=5.32W L
i
= 0 C
i
= 3 nF
Linearpower U
i
=24V I
i
= 200 mA P
i
=1.2W L
i
= 0 C
i
= 3 nF
P, Q
Analoginput U
i
=24V I
i
= 100 mA P
i
=0.8W L
i
= 0 C
i
= 15 nF
N, O
RS485sensor
U
o
=5.88V
U
i
=24V
I
o
= 54 mA
I
i
= 100 mA
P
o
=79mW
P
i
=0.8W
L
o
= 1 mH
L
i
= 0
C
o
=1.9μF
C
i
=0.7μF
L,M One-wire sensor U
o
=5.88V I
o
= 22 mA P
o
=32mW L
o
= 1 mH C
o
=2.8μF
I,J,K Temperature sensor U
o
=5.88V I
o
= 5.4 mA P
o
=8mW L
o
= 5 mH C
o
=2μF
B, C, D, H
Dissolvedoxygen
sensor
U
o
=5.88V I
o
= 29 mA P
o
=43mW L
o
= 1 mH C
o
=2.5μF
A,B,E,G Conductivitysensor U
o
=5.88V I
o
= 29 mA P
o
=43mW L
o
= 1 mH C
o
=2.5μF
A,E,G pH sensor U
o
=5.88V I
o
= 1.3 mA P
o
=1.9mW L
o
= 5 mH C
o
=2.1μF
LabelM400FF.
Transmitter M400 FF 14
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
2.4 ExinstructionsforM400SeriesMulti-parameter
Transmitters – FM Approval
2.4.1 Instructions of Use to be considered under
FMApproval
M400seriesmulti-parametertransmittersareproducedbyMettler-ToledoAG.
IthaspassedtheinspectionofNRTLcFMusandtofollowingrequirements.
Theequipmentisprovidedwithaninternalbondwiringandaninternalflyingleadwirefor
groundingpurposes.
US marking
Operatingtemperaturerange –20°Cto+60°C(–4°Fto+140°F)
Environmentaldesignation Enclosuretype4X,IP66
Intrinsicallysafe ClassI,Division1,GroupsA,B,C,DT4A
ClassII,Division1,GroupsE,F,G
ClassIII
Intrinsicallysafe ClassI,Zone0,AExiaIICT4Ga
Parameters Entity:Controldrawing12112601and12112602
FISCO:Controldrawing12112603and12112602
Nonincendive ClassI,Division2,GroupsA,B,C,DT4A
ClassI,Zone2,GroupsIICT4
Certicateno. 3046275
Standards
FM3810:2005
ApprovalStandardforElectricalEquipmentfor
Measuerement,ControlandLaoratoryUse
ANSI/IEC-60529:2004
DegreesofProtectionProvidedbyEnclosures
(IPCodes)
ANSI/ISA-61010-1:2004
Edition:3.0SafetyRequirementsforElectricalEquip-
mentforMeasurement,Control,andLaboratoryUse
–Part1:GeneralRequirements
ANSI/NEMA250:1991
EnclosuresforElectricalEquipement
(1,000VoltsMaximum)
FM3600:2011
ApprovalStandardforElectricalEquipmentforUsein
Hazardous(Classied)Locations–GeneralRequire-
ments
FM3610:2010
ApprovalStandardforIntrinsicallySafeApparatus
andAssociatedApparatusforUseinClassI,II&III,
Division1,Hazardous(Classied)Locations
FM3611:2004
ApprovalStandardforNonincendiveElectricalEquip-
mentforUseinClassI&II,Division2,andClassIII,
Division1&2,Hazardous(Classied)Locations
ANSI/ISA-60079-0:2013
Edition:6.0ExplosiveAtmospheres–
Part0:GeneralRequirements
ANSI/ISA-60079-11:2012
Edition:6.0ExplosiveAtmospheres–
Part11:EquipementProtectionbyIntrinsicSafety“i”
Transmitter M400 FF 15
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
Canadian marking
Operatingtemperaturerange –20°Cto+60°C(–4°Fto+140°F)
Environmentaldesignation Enclosuretype4X,IP66
Intrinsicallysafe ClassI,Division1,GroupsA,B,C,DT4A
ClassII,Division1,GroupsE,F,G
ClassIII
Intrinsicallysafe ClassI,Zone0,ExiaIICT4Ga
Parameters Entity:Controldrawing12112601and12112602
FISCO:Controldrawing12112603and12112602
Nonincendive ClassI,Division2,GroupsA,B,C,DT4A
Certicateno. 3046275
Standards
CAN/CSA-C22.2No.60529:2010
DegreesofProtectionProvidedbyEnclosures(IP
Codes)
CAN/CSA-C22.2No.61010-1:2004
Edition:3.0SafetyRequirementsforElectricalEquip-
mentforMeasurement,Control,andLaboratoryUse
–Part1:GeneralRequirements
CAN/CSA-C22.2No.94:1976
SpecialPurposeExclosures–IndustrialProducts
CAN/CSA-C22.2No.213-M1987:2013
Non-IncendiveEquipmentforUseinCalssI,Division
2HazardousLocations–IndustrialProducts
CAN/CSA-C22.2No.60079-0:2011
Edition:2.0ExplosiveAtmospheres–
Part0:GeneralRequirements
CAN/CSA-C22.2No.60079-11:2014
Edition:2.0ExplosiveAtmospheres–
Part11:EquipementProtectionbyIntrinsicSafety“i”
Transmitter M400 FF 16
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
2.4.1.1 General Notes
TheMulti-parameterTransmitterM400/2(X)H,M400G/2XH,M400FF,M400PAaresuitablefor
useinhazardousatmospheresofallcombustiblematerialsofexplosiongroupsA,B,C,D,E,F
andGforapplicationsrequiringClassI,II,III,Division1instrumentsandgroupsA,B,CandD
forapplicationsrequiringClassI,Division2instruments(NationalElectricalCode
®
(ANSI/NFPA
70(NEC
®
),Article500;orCanadianElectrical(CE)Code
®
(CECPart1,CAN/CSA-C22.1),
AppendixFwheninstalledinCanada),orofexplosiongroupsIIC,IIBorIIAforapplications
requiringClassI,Zone0,AEx/ExiaIICT4,Gainstruments(NationalElectricalCode®(ANSI/
NFPA70(NEC
®
),Article500;orCanadianElectrical(CE)Code
®
(CECPart1,CAN/CSA-
C22.1),AppendixFwheninstalledinCanada).
IftheMulti-parameterTransmitterM400/2(X)H,M400G/2XH,M400FF,M400PAisinstalledand
operatedinhazardousareas,thegeneralExinstallationregulationsaswellasthesesafetyin-
structionsmustbeobserved.
Theoperatinginstructionsaswellastheinstallationregulationsandstandardsthatapplyforex-
plosionprotectionofelectricalsystemsmustalwaysbeobserved.
Theinstallationofexplosion-endangeredsystemsmustalwaysbecarriedoutbyqualified
personnel.
Formountinginstructionsonspecificvalvesrefertothemountinginstructionssuppliedwiththe
mountingkit.MountingdoesnotaffectthesuitabilityoftheSVIFFpositionerforuseinapoten-
tiallyhazardousenvironment.
Theequipmentisnotintendedtobeusedaspersonalprotectiveequipment.Topreventinjury,
readthemanualbeforeuse.
Forlanguagetranslationassistancecontactyourlocalrepresentativeoremail
Pourlalanguedetraductionaide,contactezvotrereprésentantlocalouenvoyezune-mail
2.4.1.2 Cautionary Notes, Warnings and Markings
Hazardous location notes:
1. ForguidanceonUSinstallations,seeANSI/ISA-RP12.06.01,InstallationofIntrinsically
SafeSystemsforHazardous(Classified)Locations.
2. InstallationsintheUSshallcomplywiththerelevantrequirementsoftheNationalElectrical
Code
®
(ANSI/NFPA70(NEC
®
)).
3. InstallationsinCanadashallcomplywiththerelevantrequirementsoftheCanadianElec-
trical(CE)Code
®
(CECPart1,CAN/CSA-C22.1).
4. Wiringmethodsmustconformtoalllocalandnationalcodesgoverningtheinstallation,
andwiringmustberatedforatleast+10ºCabovethehighestexpectedambienttempera-
ture.
5. Wheretheprotectiontypeallowsanddependsonwiringglands,theglandsmustbecerti-
fiedforthetypeofprotectionrequiredandareaclassificationidentifiedontheequipmentor
systemnameplate.
6. Theinternalgroundingterminalshallbeusedastheprimaryequipmentgroundingmeans
andtheexternalgroundingterminalisonlyforasupplemental(secondary)bondingcon-
nectionwherelocalauthoritiespermitorrequiresuchaconnection.
Transmitter M400 FF 17
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
7. Adust-tightconduitsealshallbeusedwheninstalledinClassIIconductiveandnon-con-
ductivedustenvironmentsandClassIIIcombustibleflyingsenvironments.
8. ApprovedsealsagainstingressofwaterordustarerequiredandtheNPTormetricthread
fittingsmustbesealedwithtapeorthreadsealantinordertomeetthehighestlevelofin-
gressprotection.
9. Whentheequipmentissuppliedwithplasticdustplugsintheconduit/cableglandentries;
itistheend-user’sresponsibilitytoprovidecableglands,adaptorsand/orblankingplugs
suitablefortheenvironmentinwhichtheequipmentisinstalled.Wheninstalledinahaz-
ardous(classified)location,thecableglands,adaptorsand/orblankingplugsshalladdi-
tionallybesuitableforthehazardous(classified)location,theproductcertification,and
acceptabletothelocalauthorityhavingjurisdictionfortheinstallation.
10. Theend-usermustconsultthemanufacturerforrepairdisclaimers,andonlycertifiedparts,
suchasentryplugs,mountingandcoverlockscrewsandgaskets,suppliedbythemanu-
facturerarepermitted.Nosubstitutionswithnon-manufacturersuppliedpartsarepermit-
ted.
11. Tightencoverscrewsto1.8Nm(15.8lb·in.).Overtorquingmaycauseenclosurebreak-
age.
12. TheminimumtighteningtorqueforM4(No.6)bindingscrewprotectiveconductortermi-
nalsis1.2Nm(10.6lb·in.)orgreater,asspecified.
13. Caremustbetakenduringinstallationtoavoidimpactsorfrictionthatcouldcreateanig-
nitionsource.
14. Usecopper,copper-cladaluminumoraluminumconductorsonly.
15. Therecommendedtighteningtorqueforfieldwiringterminalsis0.8Nm(7lb·in.)orgreat-
er,asspecified.
16. TheNonincendiveversionoftheMulti-parameterTransmitterM400/2(X)H,M400G/2XH
mustbeconnectedtolimitedoutputNECClass2circuits,asoutlinedintheNationalElec-
tricalCode
®
(ANSI/NFPA70(NEC
®
)),only.Ifthedevicesareconnectedtoaredundant
powersupply(twoseparatepowersupplies),bothmustmeetthisrequirement.
17. TheClassI,Zone2certificationsarebasedonDivisionevaluationsandthemarkingac-
ceptanceofArticle505oftheNationalElectricalCode
®
(ANSI/NFPA70(NEC
®
)).
18. TheMulti-parameterTransmitterM400/2(X)H,M400G/2XH,M400FF,M400PAassessed
werecertifiedbyFMApprovalsunderaType3CertificationSystemasidentifiedinISO
Guide 67.
19. Tamperingandreplacementwithnon-factorycomponentsmayadverselyaffectthesafe
useofthesystem.
20. Insertionorwithdrawalofremovableelectricalconnectorsistobeaccomplishedonly
whentheareaisknowntobefreeofflammablevapors.
21. TheMulti-parameterTransmitterM400/2(X)H,M400G/2XH,M400FF,M400PAisnotin-
tendedforservicingormaintenanceoperation.Malfunctioningunitsoperatingoutofman-
ufacturer’sspecificationshouldbediscardedandreplacedwithanewoperationalunit.
22. Substitutionofcomponentsmayimpairintrinsicsafety.
23. Donotopenwhenanexplosiveatmosphereispresent.
24. Explosionhazard,donotdisconnectwhilecircuitisliveunlessareaisknowntobenon-
hazardous.
25. Explosionhazard,substitutionofcomponentsmayimpairsuitabilityforClassI,
Division2.
Transmitter M400 FF 18
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
TheMulti-parameterTransmitterM400FF,M400PAintrinsicallysafeapparatus,entity/fieldbus
intrinsicallysafeconceptversion,bearsthefollowinglabelmarking:
Mettler-Toledo GmbH
Intrinsically Safe Version
SÉCURITÉ INTRINSÈQUE, Exia
C/US IS/I,II,III/1/ABCDEFG/T4A
US I/O/AEx ia/IIC/T4
Entity, FISCO
WARNING - EXPLOSION HAZARD, DO NOT REMOVE OR REPLACE WHILE CIRCUIT IS LIVE WHEN A FLAMMABLE OR
COMBUSTIBLE ATMOSPHERE IS PRESENT.
WARNING - POTENTIAL ELECTROSTATIC CHARGE HAZARD. USE ONLY DAMP CLOTH WHEN CLEANING OR WIPING.
DO NOT USE SOLVENT.
AVERTISSEMENT - RISQUE D‘EXPLOSION, NE PAS DÉBRANCHER TANT QUE LE CIRCUIT EST
SOUS TENSION; À MOINS QU‘IL NE S‘AGISSE D‘UN EMPLACEMENT NON DANGEREUX.
Im Hackacker 15 (Industrie Nord), CH-8902 Urdorf, Switzerland
1)
Made by METTLER TOLEDO in China www.mt.com
NOTE:
1. Conduit Hubs / Fittings Entry Thread;
2. Must use minimum Class I, Division 2, Groups A, B, C,
D, Type 4X and IP66 suitable Hubs/Fittings & Cable
Glands to fulfill the complete FM certification.
Operation Manual No. 30078302 for M400 FF
No. 30134634 for M400 PA
Entry thread: Metric, 5xM20;
Enclosure Type 4X IP66
–20°C ≤ Ta ≤ + 60°C
Control Drawing No. 12112603
P/N: xxxxxxxx
C I/O/Ex ia/IIC/T4
LabelModelM400FF
2.4.1.3 Control Drawings
Refertosection„16.6ControlDrawings“onPage122.
Transmitter M400 FF 19
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
3 Unit Overview
TheM400modelsareavailablein1/2DINcasesize.TheM400modelsprovideanintegral
IP66/NEMA4Xhousingforwall-orpipemount.
3.1 Overview1/2DIN
150 mm/5.90"
150 mm/5.90"
M400
EnterInfo
CalMenu
1
2
3
ESC
2
1
1: HardPolycarbonateCase 1:TB1–FF-H1
2: FiveTactile-FeedbackNavigationKeys 2:TB2–SensorSignal
3: Four-lineLCDDisplay
Transmitter M400 FF 20
© 08/2016 Mettler-Toledo GmbH, CH-8606 Greifensee, Switzerland Transmitter M400 FF
Printed in Switzerland 30 078 302
3.2 Control/NavigationKeys
3.2.1 Menu Structure
BelowisthestructureoftheM400menutree:
Measurement
Mode M400 FF
CalMenu Info
Messages
ISM Sensor
Info*
Model/Software
Revision
Calibration Data
ISM
Diagnostics*
* Only available in combination with ISM sensors
Quick Setup Configure System Service
Set Language
Passwords
Set/Clear
Lockout
Reset
Calibrate
Tech Service
Diagnostics
Set Date & Time
Channel Select Measurement
Alarm/Clean
ISM Setup*
Display
Hold Outputs
3.2.2 NavigationKeys
Menu Cal
Info
Enter
ESC
3.2.2.1 Navigating the Menu Tree
EnterthedesiredmainMenubranchwiththe c or keys.Usethe and .keystonavi-
gatethroughtheselectedMenubranch.
h
NOTE:Inordertobackuponemenupage,withoutescapingtothemeasurementmode,
movethecursorundertheUPArrowcharacter(u)atthebottomrightofthedisplay
screenandpress[ENTER].
/