Toro 04384 User manual

Brand: Toro

Model: 04384

Category: Lawnmowers

Type: User manual

FormNo.3450-117RevA

Greensmaster®3250-D2-Wheel

DriveTractionUnit

ModelNo.04384—SerialNo.408000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3450-117*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladegreensmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanauthorizedToro

distributorandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationof

themodelandserialnumbersontheproduct.Write

thenumbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g234995

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................9

1MountingtheSeat..........................................10

2ChargingtheBattery......................................10

3InstallingtheRollBar.....................................10

4ReducingtheTirePressure.............................11

5MountingtheFrontCarrierFrames.................11

6AdjustingtheCarrierFrameRollers................11

7InstallingtheOilCooler..................................12

8InstallingtheCuttingUnits.............................12

9MarkingtheOuterGrassBaskets...................13

10AdjustingtheTransportHeight.....................14

11AddingRearBallast.....................................15

12InstallingtheCEGuardKit...........................15

13InstallingtheCEDecals...............................15

14BurnishingtheBrakes..................................16

ProductOverview...................................................17

Controls...........................................................17

Specications..................................................19

Attachments/Accessories.................................19

BeforeOperation.................................................20

BeforeOperationSafety...................................20

FillingtheFuelTank..........................................20

PerformingDailyMaintenance..........................21

DuringOperation.................................................21

DuringOperationSafety...................................21

BreakingintheMachine...................................22

StartingtheEngine...........................................22

CheckingtheMachineAfterStartingthe

Engine...........................................................23

ShuttingOfftheEngine.....................................23

CheckingtheSafety-InterlockSystem..............23

DrivingtheMachinewithoutMowing.................24

MowingtheGreen............................................24

AfterOperation....................................................26

AfterOperationSafety......................................26

InspectingandCleaningafterMowing..............27

TowingtheMachine..........................................27

HaulingtheMachine.........................................28

Maintenance...........................................................29

MaintenanceSafety..........................................29

RecommendedMaintenanceSchedule(s)...........30

DailyMaintenanceChecklist.............................31

Lubrication..........................................................32

GreasingtheMachine.......................................32

EngineMaintenance...........................................33

EngineSafety...................................................33

ServicingtheAirCleaner..................................33

ServicingtheEngineOil....................................33

FuelSystemMaintenance...................................35

DrainingWaterfromtheFuelFilter....................35

ReplacingtheFuelFilter...................................36

InspectingtheFuelLinesand

Connections..................................................36

ElectricalSystemMaintenance...........................37

ElectricalSystemSafety...................................37

AccessingtheBattery.......................................37

DisconnectingtheBattery.................................37

ConnectingtheBattery.....................................38

ChargingtheBattery.........................................38

LocatingtheFuses...........................................39

DriveSystemMaintenance..................................39

CheckingtheTirePressure...............................39

CheckingtheT orqueoftheWheel

Nuts..............................................................39

AdjustingtheTransmissionforNeutral..............39

AdjustingtheTransportSpeed..........................40

AdjustingtheMowingSpeed............................41

CoolingSystemMaintenance..............................41

CoolingSystemSafety.....................................41

CleaningtheRadiatorScreen...........................41

CheckingtheEngine-CoolantLevel..................42

BrakeMaintenance.............................................42

BurnishingtheBrakes.......................................42

AdjustingtheBrakes.........................................43

BeltMaintenance................................................43

AdjustingtheAlternatorBelt.............................43

ControlsSystemMaintenance.............................44

AdjustingtheCuttingUnitLift/Drop...................44

HydraulicSystemMaintenance...........................44

HydraulicSystemSafety...................................44

ServicingtheHydraulicFluid............................44

CheckingtheHydraulicLinesand

Hoses............................................................46

CuttingUnitMaintenance.....................................46

BladeSafety.....................................................46

CheckingtheReel-to-BedknifeContact............46

SettingtheReelSpeed.....................................46

BacklappingtheReels......................................48

Storage...................................................................49

StorageSafety..................................................49

PreparingtheMachineforStorage...................49

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395andANSIB71.4-2017andmeetsthese

standardswhenyoucompletethesetupprocedures.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutoffthemachine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal139-2726

139-2726

decal93-8068

93–8068

1.ReadtheOperator'sManualforinstructionsonlockingand

unlockingthesteeringarm.

decal93-6686

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal93-6681

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts.

decal93-6689

93-6689

1.Warning—donotcarrypassengers.

decal127-6114

127-6114

1.ReadtheOperator'sManual.3.Engine—preheat

2.Engine—shutoff4.Engine—start

decal127-6115

127-6115

1.Lowerandengagethereels5.Singlelight9.Slow,forwardreel13.Gradualspeedchange

2.Raisethecuttingunit6.Off10.Neutral,reversereel14.SLOW

3.Pressthebutton7.Doublelights11.Forwardmovement

4.Enginecoolanttemperature8.Fast,stationaryreel12.FAST

decal104-7729

104-7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—shut

offtheengineandwaitfor

movingpartstostop.

decal115-8155

115-8155

1.Warning—readtheOperator'sManual,donotprimeoruse

startinguid.

decal106-5976

106-5976

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal93-8062

93-8062

1.Tolocktheparkingbrake,

pressthebrakepedaland

theparking-brakelock.

3.Parking-brakelock

2.Tounlocktheparking

brake,pressthebrake

pedal.

decal136-8506

136-8506

1.Warning—readthe

Operator’sManual;do

notoperatethismachine

unlessyouaretrained.

4.Tippinghazard—slowthe

machinebeforeturning;

donotturnathighspeeds.

2.Warning—wearhearing

protection.

5.Thrownobject

hazard—keepbystanders

away.

3.Cutting/dismemberment

hazardofhandor

foot—stayawayfrom

movingparts;keepall

guardsandshieldsin

place.

6.Warning—engagethe

parkingbrake,shutoff

theengine,andremove

thekeybeforeleavingthe

machine.

decal136-8505

136-8505

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.

1.Warning—readthe

Operator’sManual;do

notoperatethismachine

unlessyouaretrained.

4.Tippinghazard—donot

useonslopesgreaterthan

15°.

2.Warning—wearhearing

protection.

5.Thrownobject

hazard—keepbystanders

away.

3.Cutting/dismemberment

hazardofhandor

foot—stayawayfrom

movingparts;keepall

guardsandshieldsin

place.

6.Warning—engagethe

parkingbrake,shutoff

theengine,andremove

thekeybeforeleavingthe

machine.

decal133-8062

133-8062

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal115-8226

115-8226

1.Tippinghazard—readtheOperator'sManual;weara

seatbelt;donotremovetherollbar.

decal115-8156

115-8156

1.Reelheight3.8–bladecuttingunit5.14–bladecuttingunit7.Fast

2.5–bladecuttingunit4.11–bladecuttingunit6.Reelspeed8.Slow

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Seat1

1Nut(5/16inch)4Mounttheseattothebase.

2Nopartsrequired–Chargethebattery.

Rollbar1

Bolt(5/8x4-1/2inch)4

3Locknut(5/8inch)4

Installtherollbar.

4Nopartsrequired–Reducethetirepressure.

Carrierframe2

Spacer2

Bolt(1/2inchx3-1/4inches)2

5Locknut(1/2inch)2

Mountthefrontcarrierframes.

6Nopartsrequired–Adjustthecarrierframerollers.

7Nopartsrequired–Installtheoilcooler(optional).

Offsetlifthook(RefertotheCuttingUnit

Operator’sManualfortheinstallation

instructions)

Screw(suppliedwiththecuttingunit)6

Bolt(#10x5/8inch)1

Jamnut(#10)1

Cuttingunit(soldseparately)3

Ballstud(suppliedwiththecuttingunit)6

Grassbasket3

Installthecuttingunits.

9Nopartsrequired–Marktheoutergrassbaskets.

10Nopartsrequired–Adjustthetransportheight.

RearWeightKit(PartNo.100-6442or

PartNo.99-1645;purchaseseparately)1

11Calciumchloride(purchaseseparately)18kg(40

lb)

Addrearballast.

12CEGuardKit(PartNo.04441;purchase

separately)1InstalltheCEGuardKit.

Warningdecal(PartNo.136-8505)1

CEmarkdecal1

13CEproductionyeardecal1

InstalltheCEdecals(ifrequired).

14Nopartsrequired–Burnishthebrakes.

Note:MountingfastenersfortheGreensmaster

3250-Dcuttingunitsareincludedwiththecuttingunits.

MountingtheSeat

Partsneededforthisprocedure:

1Seat

4Nut(5/16inch)

Procedure

Note:Mounttheseatslidesinthefrontsetof

mountingholestogainanadditional7.6cm(3inches)

intheforwardadjustment,orintherearmounting

holesforanadditional7.6cm(3inches)inthe

rearwardadjustment.

1.Removethelocknutssecuringtheseatslidesto

theshippingbasestraps.Discardthelocknuts.

2.Connectthewireharnesstotheseatswitch.

3.Securetheseatslidestotheseatsupportwith

thelocknuts(5/16inches)suppliedintheloose

parts(Figure3).

g008408

Figure3

1.Seatsupport2.Seatslide

ChargingtheBattery

NoPartsRequired

Procedure

Chargethebattery;refertoChargingtheBattery

(page38).

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4Bolt(5/8x4-1/2inch)

4Locknut(5/8inch)

Procedure

1.Positiontherollbarsothetopofthetubeis

curvedtowardthefrontofthemachine(Figure

4).

g019975

Figure4

1.Rollbar3.Locknut(5/8inch)

2.Bolt(5/8x4-1/2inch)

2.Lowertherollbarontotheframe,aligningitwith

themountingholes(Figure4).

3.Secureeachsideoftherollbartotheframe

with2bolts(5/8x4-1/2inches)andlocknutsas

showninFigure4.

4.Torquethefastenersto183to223N∙m(135to

165ft-lb).

ReducingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedatthefactoryforshipping

purposes.Reducethepressuretotheproperlevels

beforestartingthemachine.RefertoCheckingthe

TirePressure(page39).

MountingtheFrontCarrier

Frames

Partsneededforthisprocedure:

2Carrierframe

2Spacer

2Bolt(1/2inchx3-1/4inches)

2Locknut(1/2inch)

Procedure

1.Mountacarrierframeassemblytoeachclevis

withaspacer,bolt(1/2x3-1/4inch),andlocknut

(1/2inch);refertoFigure5.Torqueto91to113

N∙m(67to83ft/lb).

g016465

Figure5

1.Carrierframe4.Bolt(1/2x3-1/4inches)

2.Spacer5.Locknut(1/2inch)

3.Clevis

2.Lubricatethebushingsineachcarrierframewith

No.2lithiumgrease.

AdjustingtheCarrierFrame

Rollers

NoPartsRequired

Procedure

1.Positionthemachineonalevelsurfaceand

lowerthecuttingunitcarrierframestotheoor.

2.Verifythatthereis13mm(1/2inch)clearance

betweenthecarrierframerollersandtheoor.

3.Ensurethatthecarrierframerollersarelevelto

theground.Iftheyarenotlevel,insertalong

toolintotheendofthecarrierframeandapply

pressureuntiltherollersarelevel.

4.Ifyoumustadjusttheclearance,loosenthe

jamnutonthecarrierframestopscrew(Figure

6)androtatethescrewupordowntoraiseor

lowerthecarrierframe.Tightenthejamnutto

securetheadjustment.

g008412

Figure6

1.Carrierframeroller2.Carrierframestopscrew

InstallingtheOilCooler

Optional

NoPartsRequired

Procedure

Ifyouareoperatingthemachineinanareawhere

ambienttemperaturesrangefrom20to49°C(70to

120°F),orifyouusethemachineforheavy-dutyuse

(mowingotherareasthangreens,suchasfairwaysor

verticutting),installtheHydraulicOilCoolerKit(Part

No.104-7701)tothemachine.

InstallingtheCuttingUnits

Partsneededforthisprocedure:

3Offsetlifthook(RefertotheCuttingUnitOperator’s

Manualfortheinstallationinstructions)

6Screw(suppliedwiththecuttingunit)

1Bolt(#10x5/8inch)

1Jamnut(#10)

3Cuttingunit(soldseparately)

6Ballstud(suppliedwiththecuttingunit)

3Grassbasket

Procedure

Note:Whensharpening,settingtheheightofcut,

orperformingothermaintenanceproceduresonthe

cuttingunits,storethecutting-unitreelmotorsinthe

supporttubestopreventdamagetothehoses.

Important:Donotraisethesuspensiontothe

transportpositionwhenthereelmotorsarein

theholdersinthemachineframe.Damagetothe

motorsorhosescouldresult.

1.Removethecuttingunitsfromthecartons.

Assembleandadjustthemasinstructedinthe

cuttingunitOperator'sManual.

2.Slidethecuttingunitunderthepullframewhile

hookingthelifthoopontotheliftarm.

3.Slidethesleevebackoneachballjointreceiver

andhookthereceiverontothecuttingunitball

stud(Figure7).

g021274

Figure7

1.Pulllinkextension3.Balljointreceiver

2.Pullarm

4.Mountthebasketontothecarrierframe.

5.Adjustthepulllinksuntilthereis2to3mm

(1/16to1/8inch)clearancebetweenthelipof

thebasketandthereelblades.Ensurethatthe

basketlipsareequidistantfromthereelblades

allthewayacrossthereelblades.

6.Alignthesocketsintheballjointssotheopen

sideofthesocketiscenteredtowardtheball

stud.Tightenthejamnutstosecurethesockets

inposition.

7.Ensurethatthereisapproximately13mm

(1/2inch)ofthethreadsexposedoneach

reel-drive-motormountingbolt(Figure8).

g008420

Figure8

1.Mountingbolts2.Drivemotor

8.Coatthemotorsplineshaftwithcleangrease

andinstallthemotorbyrotatingthemotor

clockwisesothatthemotorangesclearthe

studs.Rotatethemotorcounterclockwiseuntil

theangesencirclethestuds(Figure8).

9.Tightenthemountingbolts(Figure8).

MarkingtheOuterGrass

Baskets

NoPartsRequired

Procedure

Toassistinaligningthemachineforsuccessive

cuttingpasses,dothefollowingproceduretotheNo.

2andNo.3cuttingunitbaskets:

1.Measureinapproximately12.7cm(5inches)

fromtheouteredgeofeachbasket.

2.Eitherplaceastripofwhitetapeorpaintaline

ontoeachbasketparallelingtheouteredgeof

eachbasket(Figure9).

g005115

Figure9

1.Alignmentstrip3.Cutgrassonright

2.Approximately12.7cm(5

inches)

4.Keepfocalspot1.8to3

m(6to10ft)aheadofthe

machine.

AdjustingtheTransport

Height

NoPartsRequired

Procedure

Checkthetransportheight(Figure11andFigure12)

andadjustitifrequired.

1.Parkthemachineonalevelsurface.

2.Oncuttingunitsequippedwithaoffsetlifthook

(Figure10inset),verifythatthedistancefrom

thetopofthecarrierframeadjustingscrewto

thebackofthecarrierframeis25mm(1inch).

Ifthedistanceisnot25mm(1inch),proceed

tostep4.

g008423

Figure10

1.Transportplate4.Offsetlifthook

2.Adjustingscrew5.25mm(1inch)

3.Transport-platemounting

screw

3.Oncuttingunitsequippedwithachainlinkor

astraightlifthook(Figure11andFigure12

insets),verifythatthedistancefromthetopof

thecarrierframeadjustingscrewtotheback

ofthecarrierframeis22mm(7/8inch).Ifthe

distanceisnot22mm(7/8inch),proceedtostep

4.Ifthecuttingunitisequippedwithanoffsetlift

link(Figure10),proceedtothenextstep.

g008421

Figure11

1.Transportplate4.Chainlink

2.Adjustingscrew5.22mm(7/8inch)

3.Transport-platemounting

screw

g008422

Figure12

1.Transportplate4.Linkhook

2.Adjustingscrew5.22mm(7/8inch)

3.Transport—latemounting

screw

4.Loosenthetransportplatemountingscrews

(Figure11,Figure12,andFigure10).

5.Raisethecuttingunitstothetransportposition.

Important:Donotraisethesuspensionto

thetransportpositionwhenthereelmotors

areinthemachine-frameholders.Damage

tothemotorsorhosescouldresult.

6.Ensurethateachcarrierframeisatthesame

heightfromtheground.Iftheyare,proceedto

step8.

7.Ifthecarrierframesarenotatthesameheight,

loosenthejamnutonthecarrierframeadjusting

screw(Figure10,Figure11,andFigure12).

Rotatethescrewoutwardtoraiseandinwardto

lower.Tightenthejamnutafteryouobtainthe

properheight.

8.Rotatethetransportplateuntilitlocksthepull

frame.Tightenthescrews.

AddingRearBallast

Partsneededforthisprocedure:

1RearWeightKit(PartNo.100-6442orPartNo.

99-1645;purchaseseparately)

18kg

(40lb)Calciumchloride(purchaseseparately)

Procedure

ThismachinecomplieswithENISO5395andANSI

B71.4-2017whenitisequippedwithoneofthe

following:

•RearWeightKit(PartNo.100-6442)and18kg

(40lb)ofcalciumchlorideballastaddedtothe

rearwheel

•RearWeightKit(PartNo.99-1645)and18kg(40

lb)ofcalciumchloride(ifa3-WheelDriveKitis

installedonthemachine)

Important:Ifapunctureoccursinatirewith

calciumchloride,removethemachinefromthe

turfareaasquicklyaspossible.Toprevent

possibledamagetotheturf,immediatelysoakthe

affectedareawithwater.

InstallingtheCEGuardKit

Partsneededforthisprocedure:

1CEGuardKit(PartNo.04441;purchaseseparately)

Procedure

InstalltheCEGuardKit(PartNo.04441);refertothe

kitInstallationInstructions.

ThismachinecomplieswithENISO5395:2013when

itisequippedwiththeguardkit.

InstallingtheCEDecals

Partsneededforthisprocedure:

1Warningdecal(PartNo.136-8505)

1CEmarkdecal

1CEproductionyeardecal

Procedure

Ifyouusethismachineinacountrythatcompliesto

CEstandards,performthefollowingstepsafteryou

installtheweightkitandguardkittothemachine:

•ApplytheCEwarningdecal(PartNo.136-8505)

overtheexistingwarningdecal(PartNo.

136-8506);refertoFigure13.

g235881

Figure13

1.Warningdecal(PartNo.136-8506)—applyCEwarning

decal(PartNo.136-8505)here.

•ApplytheCEmarkdecalnexttotheserialplate

(Figure14).

g234996

Figure14

1.CEproductionyeardecal3.Serialplate

2.CEmarkdecal

•ApplytheCEproductionyeardecalnexttotheCE

markdecal(Figure14).

BurnishingtheBrakes

NoPartsRequired

Procedure

Burnishthebrakes;refertoBurnishingtheBrakes

(page42).

ProductOverview

Controls

TractionPedal

Thetractionpedal(Figure15)has3functions:

tomakethemachinemoveforward,tomoveit

backward,andtostopthemachine.Pressthetop

ofthepedaltomoveforwardandthebottomofthe

pedaltomovebackwardortoassistinstoppingwhen

movingforward.Also,allowthepedaltomovetothe

NEUTRALpositiontostopthemachine.Donotrestthe

heelofyourfootonreversewhenoperatingforward

(Figure16).

g008430

Figure15

1.Tractionpedal3.Parking-braketab

2.Brakepedal

g005105

Figure16

BrakePedal

Pressthebrakepedal(Figure15)tostopthemachine

byactuatingthefront-wheelbrakes.

Parking-BrakeTab

Tosettheparkingbrake,pressthebrakepedal,then

presstheparking-braketab(Figure15)toengage

thebrakes.Disengagethetabbypressingthebrake

pedal.Engagetheparkingbrakebeforeyouleave

themachine.

ThrottleControl

Thethrottlecontrol(Figure17)allowsyoutocontrol

thespeedoftheengine.Movingthethrottlecontrol

towardtheFASTpositionincreasestheenginespeed;

movingthethrottlecontroltowardSLOWdecreases

theenginerpm.Groundspeedsareasfollows:

•3.2to8km/h(2to5mph)forwardmowingspeed

•14.1km/h(8.8mph)maximumtransportspeed

•4.0km/h(2.5mph)reversespeed

Note:Youcannotshutofftheengineusingthe

throttlecontrol.

g008431

Figure17

1.Throttlecontrol7.Engine-oilpressurelight

2.Functionalcontrollever8.Batterywarninglight

3.Hourmeter9.Glowplugindicatorlight

4.Ignitionswitch10.Raise/Lowermowcontrol

5.Steeringarmlockinglever11.Hightemperatureoverride

button

6.Watertemperaturelight

FunctionalControlLever

Thefunctionalcontrollever(Figure17)provides2

tractionselectionsplusaNEUTRALposition.Youcan

shiftfrommowtotransportortransporttomow(not

toneutral)whilethemachineisinmotion;nodamage

willresult.

•REARposition—neutralposition;usewhen

backlappingthereels

•MIDDLEposition—usewhencuttinggrass

•FRONTposition—usewhendrivingthemachine

betweenjobsites

HourMeter

Thehourmeter(Figure17)indicatesthetotalhours

themachinehasoperated.Itstartstofunction

wheneveryourotatethekeyswitchtotheONposition.

IgnitionSwitch

Insertthekeyintotheswitch(Figure17)andturnit

clockwisetotheSTARTpositiontostarttheengine.

Releasethekeyassoonastheenginestarts;

thekeymovestotheONposition.Turnthekey

counterclockwisetotheSTOPpositiontoshutoffthe

engine.

SteeringArmLockingLever

Rotatethelever(Figure17)rearwardtoloosenthe

adjustment,raiseorlowerthesteeringarmforyour

comfort,then,rotatetheleverforwardtotightenthe

adjustment.

WaterTemperatureLight

Thelight(Figure17)glowsandtheengine

automaticallyshutsoffwhenevertheenginecoolant

temperatureistoohigh.

Engine-OilPressureLight

Thelight(Figure17)glowsiftheengine-oilpressure

dropsbelowasafelevel.

BatteryWarningLight

Thelight(Figure17)glowsifthebatterychargeislow.

Glow-PlugIndicatorLight

Whentheglow-plugindicatorlight(Figure17)islit,it

indicatestheglowplugsareon.

Note:Theglow-plugindicatorlightmayilluminate

forashorttimeaftertheenginehasstarted;thisis

normal.

Raise/LowerMowControl

Movingthecontrol(Figure17)forwardduringcutting

operationlowersthecuttingunitsandstartsthereels.

Pullbackonthecontroltostopthereelsandraise

thecuttingunits.Tostopthereelswithoutraisingthe

cuttingunits,pullbackonthecontrolmomentarily

andreleasingit.Startthereelsbymovingthecontrol

forward.

HighTemperatureOverrideButton

Iftheengineshutsoffbecauseitisoverheated,press

theoverridebutton(Figure17)inandholdituntilyou

canmovethemachinetoasafelocationandallowed

tocooldown.

Note:Whenusingtheoverridebutton,youmusthold

itdowncontinuouslytooperate.Donotuseitfor

extendedperiodsoftime.

BacklapLever

Usethebacklaplever(Figure18)withtheraise/lower

mowcontrolleverandthereelspeedcontrolfor

backlappingthereels.

g008432

Figure18

1.Backuplever2.Reel-speedcontrol

Reel-SpeedControl

Usethereel-speedcontrol(Figure18)toadjustthe

speedofthereels.

Seat-AdjustmentLever

Theseat-adjustmentleverontheleftsideoftheseat

(Figure19)allowsan18cm(7inch)forewardand

rearwardadjustmentoftheseat.

g008433

Figure19

1.Seat-adjustmentlever

Fuel-ShutoffValve

Closethefuel-shutoffvalve(Figure20),underthefuel

tank,whenstoringortransportingthemachineona

truckortrailer.

g008434

Figure20

1.Fuel-shutoffvalve(underthefueltank)

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Widthofcut150cm(59inches)

Wheeltread128cm(50.5inches)

Wheelbase123cm(48.6inches)

Overalllength(w/baskets)238cm(93.9inches)

Overallwidth173cm(68inches)

Overallheight197cm(77.5inches)

EnginespeedsettingsHighIdle:2,710±50rpm

LowIdle:1,500±50rpm

Netweightw/11-bladereels680kg(1,500lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Engagetheparkingbrake,shutoffthemachine,

removethekey,andwaitforallmovementtostop

beforeyouleavetheoperator’sposition.Allow

themachinetocoolbeforeadjusting,servicing,

cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

machinequickly.

•Checkthatoperator-presencecontrols,safety

switches,andsafetyprotectivedevicesare

attachedandfunctioningproperly.Donotoperate

themachineunlesstheyarefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethatthecuttingunitsareingoodworking

condition.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

FillingtheFuelTank

•Fueltankcapacity:22.7L(6U.S.gallons)

•RecommendedFuel:

–Forbestresults,useonlyclean,freshdiesel

fuelorbiodieselfuelswithlow(<500ppm)

orultralow(<15ppm)sulfurcontent.The

minimumcetaneratingshouldbe40.Purchase

fuelinquantitiesthatcanbeusedwithin180

daystoensurefuelfreshness.

–Usesummer-gradedieselfuel(No.2-D)

attemperaturesabove-7°C(20°F)and

winter-grade(No.1-DorNo.1-D/2-Dblend)

belowthattemperature.Useofwinter-grade

fuelatlowertemperaturesprovideslowerash

pointandcoldowcharacteristicswhichwill

easestartingandreducefuellterplugging.

Note:Useofsummer-gradefuelabove-7°

C(20°F)willcontributetowardlongerfuel

pumplifeandincreasedpowercomparedto

winter-gradefuel.

–Thismachinecanalsouseabiodiesel

blendedfuelofuptoB20(20%biodiesel,80%

petrodiesel).Thepetrodieselportionshouldbe

loworultra-lowsulfur.Observethefollowing

precautions:

◊Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

◊Theblendedfuelcompositionshouldmeet

ASTMD975orEN590.

◊Paintedsurfacesmaybedamagedby

biodieselblends.

◊UseB5(biodieselcontentof5%)orlesser

blendsincoldweather.

◊Monitorseals,hoses,gasketsincontact

withfuelastheymaybedegradedover

time.

◊Fuellterpluggingmaybeexpectedfora

timeafterconvertingtobiodieselblends.

◊Contactyourdistributorifyouwishformore

informationonbiodiesel.

1.Cleanaroundthefuel-tankcapandremoveit

(Figure21).

g005112

Figure21

1.Fuel-tankcap

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Toro 04384 User manual

Brand: Toro

Model: 04384

Category: Lawnmowers

Type: User manual

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Toro 04384 User manual

Toro 04384 User manual

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