Toro Greensmaster 3150 2-Wheel Drive Traction Unit User manual

Brand: Toro

Model: Greensmaster 3150 2-Wheel Drive Traction Unit

Type: User manual

FormNo.3442-339RevA

Greensmaster

31502-Wheel

DriveTractionUnit

ModelNo.04358—SerialNo.407600000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3442-339*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladegreensmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanauthorizedToro

distributorandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationof

themodelandserialnumbersontheproduct.Write

thenumbersinthespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g236047

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1ChargingtheBattery......................................10

2InstallingtheBattery......................................10

3InstallingtheRollBar.....................................10

4InstallingtheCuttingUnits...............................11

5MarkingtheOuterGrassBaskets...................13

6AddingtheRearBallastandWeight

Kit..................................................................13

7InstallingtheCEGuardKit.............................13

8InstallingtheCEDecals.................................14

9ReducingtheTirePressure............................14

10BurnishingtheBrakes..................................14

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................18

Attachments/Accessories.................................18

BeforeOperation.................................................18

BeforeOperationSafety...................................18

FuelSpecication.............................................19

FillingtheFuelTank..........................................19

PerformingDailyMaintenance..........................19

DuringOperation.................................................19

DuringOperationSafety...................................19

BreakingintheMachine...................................20

StartingtheEngine...........................................21

CheckingtheMachineAfterStartingthe

Engine...........................................................21

ShuttingOfftheEngine.....................................22

CheckingtheSafety-InterlockSystem..............22

DrivingtheMachinewithoutMowing.................23

MowingtheGreen............................................23

AfterOperation....................................................25

AfterOperationSafety......................................25

TowingtheMachine..........................................25

InspectingandCleaningafterMowing..............25

HaulingtheMachine.........................................26

Maintenance...........................................................27

MaintenanceSafety..........................................27

RecommendedMaintenanceSchedule(s)...........27

DailyMaintenanceChecklist.............................29

Pre-MaintenanceProcedures..............................30

RemovingtheSeatAssembly...........................30

RaisingtheMachine.........................................30

Lubrication..........................................................31

GreasingtheMachine.......................................31

EngineMaintenance...........................................33

EngineSafety...................................................33

ServicingtheAirCleaner..................................33

ServicingtheEngineOil....................................33

ReplacingtheSparkPlugs................................34

FuelSystemMaintenance...................................35

ReplacingtheFuelFilter...................................35

InspectingtheFuelLinesand

Connections..................................................35

ElectricalSystemMaintenance...........................35

ElectricalSystemSafety...................................35

ChargingtheBattery.........................................35

LocatingtheFuses...........................................36

DriveSystemMaintenance..................................37

CheckingtheTirePressure...............................37

CheckingtheT orqueoftheWheel

Nuts..............................................................37

AdjustingtheTransmissionforNeutral..............37

AdjustingtheTransportSpeed..........................38

AdjustingtheMowingSpeed............................38

BrakeMaintenance.............................................39

BurnishingtheBrakes.......................................39

AdjustingtheBrakes.........................................39

ControlsSystemMaintenance.............................40

AdjustingtheCuttingUnitLift/Drop...................40

AdjustingtheLiftCylinders...............................40

HydraulicSystemMaintenance...........................41

HydraulicSystemSafety...................................41

ServicingtheHydraulicFluid............................41

CheckingtheHydraulicLinesand

Hoses............................................................43

CheckingtheLeakDetector..............................44

CuttingUnitMaintenance.....................................46

BladeSafety.....................................................46

CheckingtheReel-to-BedknifeContact............46

SettingtheReelSpeed.....................................46

BacklappingtheReels......................................47

Storage...................................................................49

StorageSafety..................................................49

PreparingtheMachineforStorage...................49

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395andANSIB71.4-2017andmeetsthese

standardswhenyouaddtheappropriateweightkit,

ballast,CEdecals,andguardkit.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutoffthemachine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal131-2007

131-2007

1.ReadtheOperator’sManual.7.Continuous-variablesetting

2.Failure/malfunction(Leakdetectoralarmtest)

8.Fast

3.Off

9.Frontandrearlights

4.Choke10.Lightsoff

5.On

11.Frontlights

6.Slow

decal93-6686

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal105-8306

105-8306

1.Forwardmachinespeeds

3.Slow—useformowing

2.Fast—usefortransport4.Neutral—usefor

backlapping.

decal93-8062

93-8062

1.Tolocktheparkingbrake

pressthebrakepedal,and

theparking-brakelock.

3.Parking-brakelock

2.Tounlocktheparking

brake,pressthebrake

pedal.

decal136-8506

136-8506

1.Warning—readthe

Operator’sManual;do

notoperatethismachine

unlessyouaretrained.

4.Tippinghazard—slowthe

machinebeforeturning;

donotturnathighspeeds.

2.Warning—wearhearing

protection.

5.Thrownobject

hazard—keepbystanders

away.

3.Cutting/dismemberment

hazardofhandor

foot—stayawayfrom

movingparts;keepall

guardsandshieldsin

place.

6.Warning—engagethe

parkingbrake,shutoff

theengine,andremove

thekeybeforeleavingthe

machine.

decal133-8062

133-8062

decal136-8505

136-8505

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.

1.Warning—readthe

Operator’sManual;do

notoperatethismachine

unlessyouaretrained.

4.Tippinghazard—donot

useonslopesgreaterthan

15°.

2.Warning—wearhearing

protection.

5.Thrownobject

hazard—keepbystanders

away.

3.Cutting/dismemberment

hazardofhandor

foot—stayawayfrom

movingparts;keepall

guardsandshieldsin

place.

6.Warning—engagethe

parkingbrake,shutoff

theengine,andremove

thekeybeforeleavingthe

machine.

decal104-7729

104-7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—shut

offtheengineandwaitfor

movingpartstostop.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal115-8156

115-8156

1.Reelheight3.8–bladecuttingunit5.14–bladecuttingunit7.Fast

2.5–bladecuttingunit4.11–bladecuttingunit6.Reelspeed

8.Slow

decal105-8305

105-8305

1.Lowerandengagethe

reels.

4.On

2.Raiseanddisengagethe

reels.

5.Engine—start

3.Engine—shutoff

decal115-8226

115-8226

1.Tippinghazard—readtheOperator'sManual;weara

seatbelt;donotremovetherollbar.

decal139-2725

139-2725

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Chargethebattery.

Carriagebolt(5/16x3/4inch)

Nut(5/16inch)

Installthebattery.

Bolt(1/2x1-3/4inches)

Bolt(1/2x1-1/2inches)

Nut(1/2inch)

Installtherollbar.

Cuttingunit

Grassbasket

Installthecuttingunits.

Nopartsrequired

–

Marktheoutergrassbaskets.

RearWeightKit(PartNo.

100-6442)—purchaseseparately

19.5kg(43lb)ofcalciumchloride

(purchaseseparately)

RearWeightKit(PartNo.

99-1645)—purchaseseparatelyif

youhavea3-WheelDriveKitinstalled

Addtherearballastandweightkit.

CEGuardKit―PartNo.04440(sold

separately)

InstalltheCEguardkit.

Warningdecal(PartNo.136-8505)

CEmarkdecal

Productionyeardecal1

InstalltheCEdecals(ifrequired).

Nopartsrequired

–

Reducethetirepressure.

Nopartsrequired

–

Burnishthebrakes.

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

Reviewitbeforeoperatingthemachine.

Engineowner'smanual1

Useittoreferenceengineinformation.

DeclarationofConformity

Noiseratingcerticate

ForCEcompliance

Ignitionkeys2

Starttheengine.

ChargingtheBattery

NoPartsRequired

Procedure

Chargethebattery;refertoChargingtheBattery

(page35).

InstallingtheBattery

Partsneededforthisprocedure:

Carriagebolt(5/16x3/4inch)

Nut(5/16inch)

Procedure

1.Mountthebatterybehindtheseatwiththe

batteryterminalstowardthefrontofthemachine

(Figure3).

2.Connectthepositivebatterycable(red)from

thestartersolenoidtothepositivepost(+)of

thebattery(Figure3).Secureitwithacarriage

boltandnut.

Important:Ensurethatthecablewillclear

theseatintherear-mostposition,which

couldcausewearordamagetothecable.

WARNING

Batteryterminalsormetaltools

couldshortagainstmetalmachine

components,causingsparks.Sparks

cancausethebatterygassestoexplode,

resultinginpersonalinjury.

•Whenremovingorinstallingthe

battery,donotallowthebattery

terminalstotouchanymetalpartsof

themachine.

•Donotallowmetaltoolstoshort

betweenthebatteryterminalsand

metalpartsofthemachine.

g339221

Figure3

1.Frontofthemachine

4.Batteryclamp

2.Positive(+)

5.Wingnut

3.Negative(-)

3.Connecttheblackgroundcable(fromtheengine

base)tothenegative(-)postofthebattery.

Secureitwithacarriageboltandnut.

WARNING

Incorrectbatterycableroutingcould

damagethemachineandcables,causing

sparks.Sparkscancausethebattery

gassestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

4.Coatbothterminalswithpetroleumjelly.

5.Installthebatteryclampandwashersand

securethemwithwingnuts(Figure3).

6.Placetheterminalcoveroverthepositive(+)

batterypost.

InstallingtheRollBar

Partsneededforthisprocedure:

Bolt(1/2x1-3/4inches)

Bolt(1/2x1-1/2inches)

Nut(1/2inch)

Procedure

1.Removethescrewsandnutssupportingthe

jackpadontherightsideofthemachine.

2.Lowertherollbar(Figure4)ontothemounting

brackets,aligningthemountingholes.

g213342

Figure4

1.Jackpad4.Rollbar

2.Bolt(1/2x1-3/4inches)5.Seatbelt

3.Bolt(1/2x1-1/2inches)

3.Securetheleftsideoftherollbartothemounting

bracketwith4bolts(1/2x1-1/2inches)and

locknuts(Figure4).

4.Torquethefastenersto91to115N∙m(67to85

ft-lb).

5.Securetherightsideoftherollbarandthe

previouslyremovedjackpadtothemounting

bracketwith2bolts(1/2x1-1/2inches),2bolts

(1/2x1-3/4inches),andlocknutsasillustrated

inFigure4.

6.Torquethefastenersto91to115N∙m(67to85

ft-lb).

WARNING

Failuretoweartheseatbeltwhileoperating

thevehiclecanresultinyoubeingthrown

fromtheseatandinjuredduringarollover

accident.

Alwaysusetheseatbelt.

InstallingtheCuttingUnits

Partsneededforthisprocedure:

Cuttingunit

Grassbasket

Procedure

Important:Donotraisethesuspensiontothe

transportpositionwhenthereelmotorsareinthe

holdersonthemachineframe.Damagetothe

motorsorhosescouldresult.

Note:Whensharpening,settingtheheightofcut,

orperformingothermaintenanceproceduresonthe

cuttingunits,storethecuttingunitreelmotorsinthe

supporttubesonthefrontoftheframeandsideofthe

machinetopreventdamagingthehoses.

1.Removethecuttingunitsfromthecartons.

Assembleandadjustthemaslistedinthecutting

unitOperator'sManual.

2.Slidethecuttingunitunderthepullframewhile

slidingthelifthookontotheliftarm(Figure5).

g005101

Figure5

1.Liftarm2.Lifthook

3.Slidethesleevebackontheballjointreceiver

andhookthereceiverontothecuttingunitball

stud.Releasethesleevesothatitslidesover

thestudandlockstheassembliestogether

(Figure6).

g020794

Figure6

1.Pullframe

3.Ballstud

2.Pullarm

4.Mountthebasketsonthepullframes,loosen

thejamnutsonthepullarms,andadjustthe

ballsocketsuntilthereis6to13mm(1/4to1/2

inch)clearancebetweenthelipofthebasket

andthereelblades.

Note:Thispreventsthebasketfromtippingthe

cuttingunitforward,causingtheliftrollertocome

offtheliftarmwhileinthemowingoperation.

Note:Ensurethatthebasketlipisequidistant

fromthereelbladesallacrosseachreel.Ifthe

basketistooclosetothereel,itispossiblefor

thereeltocontactthebasketwhenthecutting

unitisraisedofforloweredtotheground.

5.Alignthesocketsintheballjointssotheopen

sideofthesocketiscenteredtowardtheball

stud,andtightenthejamnutstosecurethe

socketsinposition(Figure7).

g020795

Figure7

1.Pullarm3.Balljoint

2.Jamnut

6.Ensurethatthereisapproximately13mm(1/2

inch)ofthreadsexposedoneachreeldrive

motormountingbolt(Figure8).

g005103

Figure8

1.Drivemotor2.Mountingbolts

7.Coatthesplineshaftofthemotorwithclean

grease.

8.Installthemotorbyrotatingthemotorclockwise

sothatthemotorangesclearthestuds,then

rotatethemotorcounterclockwiseuntilthe

angesencirclethestuds.

9.Tightenthemountingbolts(Figure8).

MarkingtheOuterGrass

Baskets

NoPartsRequired

Procedure

Toassistinaligningthemachineforsuccessive

cuttingpasses,dothefollowingproceduretotheNo.

2andNo.3cuttingunitbaskets:

1.Measureinapproximately12.7cm(5inches)

fromtheouteredgeofeachbasket.

2.Eitherplaceastripofwhitetapeorpaintaline

ontoeachbasketparallelingtheouteredgeof

eachbasket(Figure9).

g005115

Figure9

1.Alignmentstrip

3.Cutgrassonright

2.Approximately12.7cm(5

inches)

4.Keepfocalspot1.8to3

m(6to10ft)aheadofthe

machine.

AddingtheRearBallast

andWeightKit

Partsneededforthisprocedure:

RearWeightKit(PartNo.100-6442)—purchase

separately

19.5kg(43lb)ofcalciumchloride(purchase

separately)

RearWeightKit(PartNo.99-1645)—purchase

separatelyifyouhavea3-WheelDriveKitinstalled

Procedure

ThismachinecomplieswiththeANSIB71.4-2017and

ENISO5395:2013Standardswhenyouequipitwith

theRearWeightKit(PartNo.100-6442)andadd19.5

kg(43lb)ofcalciumchlorideballasttotherearwheel.

Ifyouinstalla3-WheelDriveKit,usetheRearWeight

Kit(PartNo.99-1645)insteadofPartNo.100-6442.

Important:Ifapunctureoccursinatirewith

calciumchloride,removethemachinefromthe

turfareaasquicklyaspossible.Toprevent

possibledamagetotheturf,immediatelysoakthe

affectedareawithwater.

InstallingtheCEGuardKit

Partsneededforthisprocedure:

CEGuardKit―PartNo.04440(soldseparately)

Procedure

InstalltheCEguardkit;refertotheCEGuard

Kit―Greensmaster31502-WheelDriveTractionUnit

InstallationInstructions.

InstallingtheCEDecals

Partsneededforthisprocedure:

Warningdecal(PartNo.136-8505)

CEmarkdecal

1Productionyeardecal

Procedure

Ifyouusethismachineinacountrythatcomplieswith

CEstandards,performthefollowingstepsafteryou

installtheCEGuardKittothemachine:

•ApplytheCEwarningdecal(PartNo.136-8505)

overtheexistingwarningdecal(PartNo.

136-8506).

g236139

Figure10

1.Warningdecal(PartNo.136-8506)—applyCEwarning

decal(PartNo.136-8505)here.

•ApplytheCEmarkdecalandtheproductionyear

decalneartheserialplateonthefootrestsupport

(Figure11).

g236138

Figure11

1.Serialplate

3.Productionyeardecal

2.CEmarkdecal

ReducingtheTirePressure

NoPartsRequired

Procedure

Thetiresareoverinatedatthefactoryforshipping

purposes.Reducethepressuretotheproperlevels

beforestartingthemachine;refertoCheckingtheTire

Pressure(page37).

BurnishingtheBrakes

NoPartsRequired

Procedure

Burnishthebrakes;refertoBurnishingtheBrakes

(page39).

ProductOverview

g213344

Figure12

1.Engine

5.Steeringwheel

2.Controlpanel

6.Tractionpedal

3.Rollbar7.Footrest

4.Seat8.Cuttingunits

Controls

TractionPedal

Thetractionpedal(Figure13)has3functions:

tomakethemachinemoveforward,tomoveit

backward,andtostopthemachine.Pressthetop

ofthepedaltomoveforwardandthebottomofthe

pedaltomovebackwardortoassistinstoppingwhen

movingforward.Also,allowthepedaltomovetothe

NEUTRALpositiontostopthemachine.Donotrestthe

heelofyourfootonreversewhenoperatingforward

(Figure14).

g032580

Figure13

1.Tractionpedal3.Parking-braketab

2.Brakepedal

g032581

Figure14

BrakePedal

Pressthebrakepedal(Figure13)tostopthemachine

byactuatingthefront-wheelbrakes.

Parking-BrakeTab

Tosettheparkingbrake,pressthebrakepedal,then

presstheparking-braketab(Figure13)toengage

thebrakes.Disengagethetabbypressingthebrake

pedal.Engagetheparkingbrakebeforeyouleave

themachine.

ThrottleLever

Thethrottlelever(Figure15)allowsyoutocontrolthe

speedoftheengine.Movingthethrottlelevertoward

theFASTpositionincreasestheenginespeed;moving

thethrottlelevertowardtheSLOWpositiondecreases

theenginespeed,butdoesnotshutofftheengine.

g032582

Figure15

1.Throttlelever4.Leak-detectortestswitch

2.Chokelever

5.Hourmeter

3.Light-switchposition

ChokeLever

Tostartacoldengine,closethecarburetorchoke

bypushingthechokeleverforward(Figure15)to

theCLOSEDposition.Aftertheenginestarts,regulate

thechokelevertokeeptheenginerunningsmoothly.

Assoonaspossible,openthechokebypullingthe

leverrearwardtotheOPENposition.Awarmengine

requireslittleornochoking.

Leak-DetectorTestSwitch

Usetheswitch(Figure15)tochecktheoperationof

theleakdetectoralarmandtimedelay.

HourMeter

Thehourmeter(Figure15)indicatesthetotalhours

themachinehasoperated.Itstartstofunction

wheneveryourotatethekeyswitchtotheONposition.

Seat-AdjustmentLever

Theseatadjustmentleverislocatedattheleftside

oftheseat(Figure16).Movingtheleverunlocks

theseatandallowsyoutoadjusttheseat10cm(4

inches)forwardandrearward.

g005503

Figure16

1.Seat-adjustmentlever

Raise/LowerMowControl

Movetheraise/lowermowcontrol(Figure17)forward

duringcuttingoperationlowersthecuttingunitsand

startsthereels.Pullbackthecontroltostopthe

reelsandraisethecuttingunits.Tostopthereels

withoutraisingthecuttingunits,pullbackthecontrol

momentarilyandreleaseit;startthereelsagainby

movingthecontrolforward.

g005504

Figure17

1.Functional-controllever

3.Raise/lowermowcontrol

2.Ignitionswitch

FunctionalControlLever

Thefunctionalcontrollever(Figure17)provides2

tractionselectionsplusaNEUTRALposition.Youcan

shiftfrommowtotransportortransporttomow(not

toneutral)whilethemachineisinmotion;nodamage

willresult.

•REARposition—neutralposition;usewhen

backlappingthereels

•MIDDLEposition—usewhencuttinggrass

•FRONTposition—usewhendrivingthemachine

betweenjobsites

IgnitionSwitch

Insertthekeyintotheswitch(Figure17)andturnit

clockwisetotheSTARTpositiontostarttheengine.

Releasethekeyassoonastheenginestarts;

thekeymovestotheONposition.Turnthekey

counterclockwisetotheSTOPpositiontoshutoffthe

engine.

Steering-WheelLockingLever

Rotatethelever(Figure18)forwardtoloosenthe

adjustment,raiseorlowersteeringwheelforyour

comfort,then,rotatetheleverrearwardtotightenthe

adjustment.

g005505

Figure18

1.Steering-wheellockinglever

Steering-ArmLockingKnob

Loosentheknob(Figure19)untiltheshoulderonthe

knobclearsthenotchesinthesteeringarm.Raise

orlowerthesteeringarmtothedesiredheightwhile

aligningtheshoulderoftheknobwiththenotchinthe

steeringarm.Tightentheknobtolocktheadjustment.

g032583

Figure19

1.Steering-armlockingknob

Fuel-ShutoffValve

Closethefuel-shutoffvalve(Figure20),underthefuel

tank,whenstoringortransportingthemachineona

truckortrailer.

g005109

Figure20

1.Fuel-shutoff(underthefueltank)

BacklapLever

Usethebacklaplever(Figure21)withtheraise/lower

mowcontrolleverandthereelspeedcontrolfor

backlappingthereels.

g007385

Figure21

1.Backuplever2.Reel-speedcontrol

Reel-SpeedControl

Usethereel-speedcontrol(Figure21)toadjustthe

speedofthereels.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Widthofcut150cm(59inches)

Wheeltread

126cm(49.5inches)

Wheelbase

119cm(46.9inches)

Overalllength229cm(90inches)

Overallwidth177cm(69.75inches)

Overallheight189cm(74.5inches)

NetWeight

493kg(1,087lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Engagetheparkingbrake,shutoffthemachine,

removethekey,andwaitforallmovementtostop

beforeyouleavetheoperator’sposition.Allow

themachinetocoolbeforeadjusting,servicing,

cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

machinequickly.

•Checkthatoperator-presencecontrols,safety

switches,andsafetyprotectivedevicesare

attachedandfunctioningproperly.Donotoperate

themachineunlesstheyarefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethatthecuttingunitsareingoodworking

condition.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

FuelSpecication

Fueltankcapacity:26.6L(7USgallons)

RecommendedFuel:Unleadedgasolinewithan

octaneratingof87orhigher((R+M)/2ratingmethod)

Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.

•Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).

•Donotusefuelthatcontainsmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinter,unlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

•Forbestresults,useonlyclean,fresh(lessthan

30daysold)fuel.

•Usingunapprovedgasolinemaycause

performanceproblemsand/orenginedamage,

whichmaynotbecoveredunderthewarranty.

Important:Donotusefueladditivesotherthan

afuelstabilizer/conditioner.Donotusefuel

stabilizerswithanalcoholbasesuchasethanol,

methanol,orisopropanol.

FillingtheFuelTank

1.Cleanaroundthefuel-tankcapandremoveit

(Figure22).

g229586

Figure22

1.Fuel-tankcap

2.Addthespeciedfueltothefueltankuntilthe

levelis25mm(1inch)belowthebottomofthe

llerneck.

Thisspaceinthetankallowsthefueltoexpand.

Donotllthefueltankcompletelyfull.

3.Installthecap.

Note:Youwillhearaclicksoundwhenthecap

issecure.

4.Wipeupanyspilledfuel.

PerformingDaily

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday,performthe

followingprocedures:

•Checktheengine-oillevel—refertoCheckingthe

EngineOil(page33).

•Checkthehydraulic-uidlevel—refertoChecking

theHydraulic-FluidLevel(page42).

•Checkthereel-to-bedknifecontact—referto

CheckingtheReel-to-BedknifeContact(page46).

•Checkthetirepressure—refertoCheckingthe

TirePressure(page37).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;andsubstantial,

slip-resistantfootwear.Tiebacklonghairanddo

notwearlooseclothingorloosejewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and

youareintheoperatingposition.

•Donotcarrypassengersonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Ifco-workersmustbepresent,usecaution

andensurethatthegrassbasketsareinstalledon

themachine.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Keepyourhandsandfeetawayfromthecutting

units.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour

vision.

•Stopthecuttingunitswheneveryouarenot

mowing.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe

machine.Alwaysyieldtheright-of-way.

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which

islethalifinhaled.

•Donotleavearunningmachineunattended.

•Beforeyouleavetheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowerthecuttingunitstothegroundand

ensurethattheyaredisengaged.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovementtostop.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflightning.

RolloverProtectionSystem

(ROPS)Safety

•DonotremoveanyoftheROPScomponentsfrom

themachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Alwayswearyourseatbelt.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage

andkeepingallthemountingfastenerstight.

•ReplacealldamagedROPScomponents.Donot

repairoralterthem.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Youareresponsibleforsafeslope

operation.Operatingthemachineonanyslope

requiresextracaution.

•Evaluatethesiteconditionstodetermineifthe

slopeissafeformachineoperation,including

surveyingthesite.Alwaysusecommonsense

andgoodjudgmentwhenperformingthissurvey.

•Reviewtheslopeinstructions,listedbelow,for

operatingthemachineonslopes.Beforeyou

operatethemachine,reviewthesiteconditionsto

determinewhetheryoucanoperatethemachine

intheconditionsonthatdayandatthatsite.

Changesintheterraincanresultinachangein

slopeoperationforthemachine.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction.Maketurnsslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

•Removeormarkobstructionssuchasditches,

holes,ruts,bumps,rocks,orotherhiddenhazards.

Tallgrasscanhideobstructions.Uneventerrain

couldoverturnthemachine.

•Beawarethatoperatingthemachineonwet

grass,acrossslopes,ordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.

•Useextremecautionwhenoperatingthemachine

neardrop-offs,ditches,embankments,water

hazards,orotherhazards.Themachinecould

suddenlyrolloverifawheelgoesovertheedge

ortheedgecavesin.Establishasafetyarea

betweenthemachineandanyhazard.

•Identifyhazardsatthebaseoftheslope.

Iftherearehazards,mowtheslopewitha

pedestrian-controlledmachine.

•Ifpossible,keepthecuttingunitsloweredtothe

groundwhileoperatingonslopes.Raisingthe

cuttingunitswhileoperatingonslopescancause

themachinetobecomeunstable.

•Useextremecautionwithgrass-collectionsystems

orotherattachments.Thesecanchangethe

stabilityofthemachineandcausealossofcontrol.

BreakingintheMachine

Refertotheenginemanualsuppliedwiththe

machineforoilchangeandmaintenanceprocedures

recommendedduringthebreak-inperiod.

Only8hoursofoperationisrequiredforthebreak-in

period.

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Toro Greensmaster 3150 2-Wheel Drive Traction Unit User manual

Toro Greensmaster 3150 2-Wheel Drive Traction Unit User manual

Toro Greensmaster 3150 2-Wheel Drive Traction Unit User manual

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