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  3. Greensmaster 3150 2-Wheel Drive Traction Unit

Toro Greensmaster 3150 2-Wheel Drive Traction Unit User manual

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FormNo.3442-339RevA
Greensmaster
®
31502-Wheel
DriveTractionUnit
ModelNo.04358—SerialNo.407600000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3442-339*
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladegreensmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanauthorizedToro
distributorandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationof
themodelandserialnumbersontheproduct.Write
thenumbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g236047
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................9
1ChargingtheBattery......................................10
2InstallingtheBattery......................................10
3InstallingtheRollBar.....................................10
4InstallingtheCuttingUnits...............................11
5MarkingtheOuterGrassBaskets...................13
6AddingtheRearBallastandWeight
Kit..................................................................13
7InstallingtheCEGuardKit.............................13
8InstallingtheCEDecals.................................14
9ReducingtheTirePressure............................14
10BurnishingtheBrakes..................................14
ProductOverview...................................................15
Controls...........................................................15
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................18
BeforeOperationSafety...................................18
FuelSpecication.............................................19
FillingtheFuelTank..........................................19
PerformingDailyMaintenance..........................19
DuringOperation.................................................19
DuringOperationSafety...................................19
BreakingintheMachine...................................20
StartingtheEngine...........................................21
CheckingtheMachineAfterStartingthe
Engine...........................................................21
ShuttingOfftheEngine.....................................22
CheckingtheSafety-InterlockSystem..............22
DrivingtheMachinewithoutMowing.................23
MowingtheGreen............................................23
AfterOperation....................................................25
AfterOperationSafety......................................25
TowingtheMachine..........................................25
InspectingandCleaningafterMowing..............25
HaulingtheMachine.........................................26
Maintenance...........................................................27
MaintenanceSafety..........................................27
RecommendedMaintenanceSchedule(s)...........27
DailyMaintenanceChecklist.............................29
Pre-MaintenanceProcedures..............................30
RemovingtheSeatAssembly...........................30
RaisingtheMachine.........................................30
Lubrication..........................................................31
GreasingtheMachine.......................................31
EngineMaintenance...........................................33
EngineSafety...................................................33
ServicingtheAirCleaner..................................33
ServicingtheEngineOil....................................33
ReplacingtheSparkPlugs................................34
FuelSystemMaintenance...................................35
ReplacingtheFuelFilter...................................35
InspectingtheFuelLinesand
Connections..................................................35
ElectricalSystemMaintenance...........................35
ElectricalSystemSafety...................................35
ChargingtheBattery.........................................35
LocatingtheFuses...........................................36
DriveSystemMaintenance..................................37
CheckingtheTirePressure...............................37
CheckingtheT orqueoftheWheel
Nuts..............................................................37
AdjustingtheTransmissionforNeutral..............37
AdjustingtheTransportSpeed..........................38
AdjustingtheMowingSpeed............................38
BrakeMaintenance.............................................39
BurnishingtheBrakes.......................................39
AdjustingtheBrakes.........................................39
ControlsSystemMaintenance.............................40
AdjustingtheCuttingUnitLift/Drop...................40
AdjustingtheLiftCylinders...............................40
HydraulicSystemMaintenance...........................41
HydraulicSystemSafety...................................41
ServicingtheHydraulicFluid............................41
CheckingtheHydraulicLinesand
Hoses............................................................43
CheckingtheLeakDetector..............................44
CuttingUnitMaintenance.....................................46
BladeSafety.....................................................46
CheckingtheReel-to-BedknifeContact............46
SettingtheReelSpeed.....................................46
BacklappingtheReels......................................47
Storage...................................................................49
StorageSafety..................................................49
PreparingtheMachineforStorage...................49
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395andANSIB71.4-2017andmeetsthese
standardswhenyouaddtheappropriateweightkit,
ballast,CEdecals,andguardkit.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutoffthemachine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal131-2007
131-2007
1.ReadtheOperator’sManual.7.Continuous-variablesetting
2.Failure/malfunction(Leakdetectoralarmtest)
8.Fast
3.Off
9.Frontandrearlights
4.Choke10.Lightsoff
5.On
11.Frontlights
6.Slow
decal93-6686
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
decal105-8306
105-8306
1.Forwardmachinespeeds
3.Slow—useformowing
2.Fast—usefortransport4.Neutral—usefor
backlapping.
decal93-8062
93-8062
1.Tolocktheparkingbrake
pressthebrakepedal,and
theparking-brakelock.
3.Parking-brakelock
2.Tounlocktheparking
brake,pressthebrake
pedal.
5
decal136-8506
136-8506
1.Warning—readthe
Operator’sManual;do
notoperatethismachine
unlessyouaretrained.
4.Tippinghazard—slowthe
machinebeforeturning;
donotturnathighspeeds.
2.Warning—wearhearing
protection.
5.Thrownobject
hazard—keepbystanders
away.
3.Cutting/dismemberment
hazardofhandor
foot—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
6.Warning—engagethe
parkingbrake,shutoff
theengine,andremove
thekeybeforeleavingthe
machine.
decal133-8062
133-8062
decal136-8505
136-8505
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.
1.Warning—readthe
Operator’sManual;do
notoperatethismachine
unlessyouaretrained.
4.Tippinghazard—donot
useonslopesgreaterthan
15°.
2.Warning—wearhearing
protection.
5.Thrownobject
hazard—keepbystanders
away.
3.Cutting/dismemberment
hazardofhandor
foot—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
6.Warning—engagethe
parkingbrake,shutoff
theengine,andremove
thekeybeforeleavingthe
machine.
decal104-7729
104-7729
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cutting/dismemberment
hazard;handorfoot—shut
offtheengineandwaitfor
movingpartstostop.
6
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal115-8156
115-8156
1.Reelheight3.8–bladecuttingunit5.14–bladecuttingunit7.Fast
2.5–bladecuttingunit4.11–bladecuttingunit6.Reelspeed
8.Slow
7
decal105-8305
105-8305
1.Lowerandengagethe
reels.
4.On
2.Raiseanddisengagethe
reels.
5.Engine—start
3.Engine—shutoff
decal115-8226
115-8226
1.Tippinghazard—readtheOperator'sManual;weara
seatbelt;donotremovetherollbar.
decal139-2725
139-2725
8
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Chargethebattery.
Carriagebolt(5/16x3/4inch)
2
2
Nut(5/16inch)
2
Installthebattery.
Bolt(1/2x1-3/4inches)
2
Bolt(1/2x1-1/2inches)
6
3
Nut(1/2inch)
8
Installtherollbar.
Cuttingunit
3
4
Grassbasket
3
Installthecuttingunits.
5
Nopartsrequired
–
Marktheoutergrassbaskets.
RearWeightKit(PartNo.
100-6442)—purchaseseparately
1
19.5kg(43lb)ofcalciumchloride
(purchaseseparately)
1
6
RearWeightKit(PartNo.
99-1645)—purchaseseparatelyif
youhavea3-WheelDriveKitinstalled
1
Addtherearballastandweightkit.
7
CEGuardKit―PartNo.04440(sold
separately)
1
InstalltheCEguardkit.
Warningdecal(PartNo.136-8505)
1
CEmarkdecal
1
8
Productionyeardecal1
InstalltheCEdecals(ifrequired).
9
Nopartsrequired
–
Reducethetirepressure.
10
Nopartsrequired
–
Burnishthebrakes.
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Reviewitbeforeoperatingthemachine.
Engineowner'smanual1
Useittoreferenceengineinformation.
DeclarationofConformity
1
Noiseratingcerticate
1
ForCEcompliance
Ignitionkeys2
Starttheengine.
9
1
ChargingtheBattery
NoPartsRequired
Procedure
Chargethebattery;refertoChargingtheBattery
(page35).
2
InstallingtheBattery
Partsneededforthisprocedure:
2
Carriagebolt(5/16x3/4inch)
2
Nut(5/16inch)
Procedure
1.Mountthebatterybehindtheseatwiththe
batteryterminalstowardthefrontofthemachine
(Figure3).
2.Connectthepositivebatterycable(red)from
thestartersolenoidtothepositivepost(+)of
thebattery(Figure3).Secureitwithacarriage
boltandnut.
Important:Ensurethatthecablewillclear
theseatintherear-mostposition,which
couldcausewearordamagetothecable.
WARNING
Batteryterminalsormetaltools
couldshortagainstmetalmachine
components,causingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
•Whenremovingorinstallingthe
battery,donotallowthebattery
terminalstotouchanymetalpartsof
themachine.
•Donotallowmetaltoolstoshort
betweenthebatteryterminalsand
metalpartsofthemachine.
g339221
Figure3
1.Frontofthemachine
4.Batteryclamp
2.Positive(+)
5.Wingnut
3.Negative(-)
3.Connecttheblackgroundcable(fromtheengine
base)tothenegative(-)postofthebattery.
Secureitwithacarriageboltandnut.
WARNING
Incorrectbatterycableroutingcould
damagethemachineandcables,causing
sparks.Sparkscancausethebattery
gassestoexplode,resultinginpersonal
injury.
•Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
•Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
4.Coatbothterminalswithpetroleumjelly.
5.Installthebatteryclampandwashersand
securethemwithwingnuts(Figure3).
6.Placetheterminalcoveroverthepositive(+)
batterypost.
10
3
InstallingtheRollBar
Partsneededforthisprocedure:
2
Bolt(1/2x1-3/4inches)
6
Bolt(1/2x1-1/2inches)
8
Nut(1/2inch)
Procedure
1.Removethescrewsandnutssupportingthe
jackpadontherightsideofthemachine.
2.Lowertherollbar(Figure4)ontothemounting
brackets,aligningthemountingholes.
g213342
Figure4
1.Jackpad4.Rollbar
2.Bolt(1/2x1-3/4inches)5.Seatbelt
3.Bolt(1/2x1-1/2inches)
3.Securetheleftsideoftherollbartothemounting
bracketwith4bolts(1/2x1-1/2inches)and
locknuts(Figure4).
4.Torquethefastenersto91to115N∙m(67to85
ft-lb).
5.Securetherightsideoftherollbarandthe
previouslyremovedjackpadtothemounting
bracketwith2bolts(1/2x1-1/2inches),2bolts
(1/2x1-3/4inches),andlocknutsasillustrated
inFigure4.
6.Torquethefastenersto91to115N∙m(67to85
ft-lb).
WARNING
Failuretoweartheseatbeltwhileoperating
thevehiclecanresultinyoubeingthrown
fromtheseatandinjuredduringarollover
accident.
Alwaysusetheseatbelt.
4
InstallingtheCuttingUnits
Partsneededforthisprocedure:
3
Cuttingunit
3
Grassbasket
Procedure
Important:Donotraisethesuspensiontothe
transportpositionwhenthereelmotorsareinthe
holdersonthemachineframe.Damagetothe
motorsorhosescouldresult.
Note:Whensharpening,settingtheheightofcut,
orperformingothermaintenanceproceduresonthe
cuttingunits,storethecuttingunitreelmotorsinthe
supporttubesonthefrontoftheframeandsideofthe
machinetopreventdamagingthehoses.
1.Removethecuttingunitsfromthecartons.
Assembleandadjustthemaslistedinthecutting
unitOperator'sManual.
2.Slidethecuttingunitunderthepullframewhile
slidingthelifthookontotheliftarm(Figure5).
g005101
Figure5
1.Liftarm2.Lifthook
3.Slidethesleevebackontheballjointreceiver
andhookthereceiverontothecuttingunitball
stud.Releasethesleevesothatitslidesover
11
thestudandlockstheassembliestogether
(Figure6).
g020794
Figure6
1.Pullframe
3.Ballstud
2.Pullarm
4.Mountthebasketsonthepullframes,loosen
thejamnutsonthepullarms,andadjustthe
ballsocketsuntilthereis6to13mm(1/4to1/2
inch)clearancebetweenthelipofthebasket
andthereelblades.
Note:Thispreventsthebasketfromtippingthe
cuttingunitforward,causingtheliftrollertocome
offtheliftarmwhileinthemowingoperation.
Note:Ensurethatthebasketlipisequidistant
fromthereelbladesallacrosseachreel.Ifthe
basketistooclosetothereel,itispossiblefor
thereeltocontactthebasketwhenthecutting
unitisraisedofforloweredtotheground.
5.Alignthesocketsintheballjointssotheopen
sideofthesocketiscenteredtowardtheball
stud,andtightenthejamnutstosecurethe
socketsinposition(Figure7).
g020795
Figure7
1.Pullarm3.Balljoint
2.Jamnut
6.Ensurethatthereisapproximately13mm(1/2
inch)ofthreadsexposedoneachreeldrive
motormountingbolt(Figure8).
g005103
Figure8
1.Drivemotor2.Mountingbolts
7.Coatthesplineshaftofthemotorwithclean
grease.
8.Installthemotorbyrotatingthemotorclockwise
sothatthemotorangesclearthestuds,then
rotatethemotorcounterclockwiseuntilthe
angesencirclethestuds.
9.Tightenthemountingbolts(Figure8).
12
5
MarkingtheOuterGrass
Baskets
NoPartsRequired
Procedure
Toassistinaligningthemachineforsuccessive
cuttingpasses,dothefollowingproceduretotheNo.
2andNo.3cuttingunitbaskets:
1.Measureinapproximately12.7cm(5inches)
fromtheouteredgeofeachbasket.
2.Eitherplaceastripofwhitetapeorpaintaline
ontoeachbasketparallelingtheouteredgeof
eachbasket(Figure9).
g005115
Figure9
1.Alignmentstrip
3.Cutgrassonright
2.Approximately12.7cm(5
inches)
4.Keepfocalspot1.8to3
m(6to10ft)aheadofthe
machine.
6
AddingtheRearBallast
andWeightKit
Partsneededforthisprocedure:
1
RearWeightKit(PartNo.100-6442)—purchase
separately
1
19.5kg(43lb)ofcalciumchloride(purchase
separately)
1
RearWeightKit(PartNo.99-1645)—purchase
separatelyifyouhavea3-WheelDriveKitinstalled
Procedure
ThismachinecomplieswiththeANSIB71.4-2017and
ENISO5395:2013Standardswhenyouequipitwith
theRearWeightKit(PartNo.100-6442)andadd19.5
kg(43lb)ofcalciumchlorideballasttotherearwheel.
Ifyouinstalla3-WheelDriveKit,usetheRearWeight
Kit(PartNo.99-1645)insteadofPartNo.100-6442.
Important:Ifapunctureoccursinatirewith
calciumchloride,removethemachinefromthe
turfareaasquicklyaspossible.Toprevent
possibledamagetotheturf,immediatelysoakthe
affectedareawithwater.
7
InstallingtheCEGuardKit
Partsneededforthisprocedure:
1
CEGuardKit―PartNo.04440(soldseparately)
Procedure
InstalltheCEguardkit;refertotheCEGuard
Kit―Greensmaster31502-WheelDriveTractionUnit
InstallationInstructions.
13
8
InstallingtheCEDecals
Partsneededforthisprocedure:
1
Warningdecal(PartNo.136-8505)
1
CEmarkdecal
1Productionyeardecal
Procedure
Ifyouusethismachineinacountrythatcomplieswith
CEstandards,performthefollowingstepsafteryou
installtheCEGuardKittothemachine:
•ApplytheCEwarningdecal(PartNo.136-8505)
overtheexistingwarningdecal(PartNo.
136-8506).
g236139
Figure10
1.Warningdecal(PartNo.136-8506)—applyCEwarning
decal(PartNo.136-8505)here.
•ApplytheCEmarkdecalandtheproductionyear
decalneartheserialplateonthefootrestsupport
(Figure11).
g236138
Figure11
1.Serialplate
3.Productionyeardecal
2.CEmarkdecal
9
ReducingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedatthefactoryforshipping
purposes.Reducethepressuretotheproperlevels
beforestartingthemachine;refertoCheckingtheTire
Pressure(page37).
10
BurnishingtheBrakes
NoPartsRequired
Procedure
Burnishthebrakes;refertoBurnishingtheBrakes
(page39).
14
ProductOverview
g213344
Figure12
1.Engine
5.Steeringwheel
2.Controlpanel
6.Tractionpedal
3.Rollbar7.Footrest
4.Seat8.Cuttingunits
Controls
TractionPedal
Thetractionpedal(Figure13)has3functions:
tomakethemachinemoveforward,tomoveit
backward,andtostopthemachine.Pressthetop
ofthepedaltomoveforwardandthebottomofthe
pedaltomovebackwardortoassistinstoppingwhen
movingforward.Also,allowthepedaltomovetothe
NEUTRALpositiontostopthemachine.Donotrestthe
heelofyourfootonreversewhenoperatingforward
(Figure14).
g032580
Figure13
1.Tractionpedal3.Parking-braketab
2.Brakepedal
g032581
Figure14
BrakePedal
Pressthebrakepedal(Figure13)tostopthemachine
byactuatingthefront-wheelbrakes.
15
Parking-BrakeTab
Tosettheparkingbrake,pressthebrakepedal,then
presstheparking-braketab(Figure13)toengage
thebrakes.Disengagethetabbypressingthebrake
pedal.Engagetheparkingbrakebeforeyouleave
themachine.
ThrottleLever
Thethrottlelever(Figure15)allowsyoutocontrolthe
speedoftheengine.Movingthethrottlelevertoward
theFASTpositionincreasestheenginespeed;moving
thethrottlelevertowardtheSLOWpositiondecreases
theenginespeed,butdoesnotshutofftheengine.
g032582
Figure15
1.Throttlelever4.Leak-detectortestswitch
2.Chokelever
5.Hourmeter
3.Light-switchposition
ChokeLever
Tostartacoldengine,closethecarburetorchoke
bypushingthechokeleverforward(Figure15)to
theCLOSEDposition.Aftertheenginestarts,regulate
thechokelevertokeeptheenginerunningsmoothly.
Assoonaspossible,openthechokebypullingthe
leverrearwardtotheOPENposition.Awarmengine
requireslittleornochoking.
Leak-DetectorTestSwitch
Usetheswitch(Figure15)tochecktheoperationof
theleakdetectoralarmandtimedelay.
HourMeter
Thehourmeter(Figure15)indicatesthetotalhours
themachinehasoperated.Itstartstofunction
wheneveryourotatethekeyswitchtotheONposition.
Seat-AdjustmentLever
Theseatadjustmentleverislocatedattheleftside
oftheseat(Figure16).Movingtheleverunlocks
theseatandallowsyoutoadjusttheseat10cm(4
inches)forwardandrearward.
g005503
Figure16
1.Seat-adjustmentlever
Raise/LowerMowControl
Movetheraise/lowermowcontrol(Figure17)forward
duringcuttingoperationlowersthecuttingunitsand
startsthereels.Pullbackthecontroltostopthe
reelsandraisethecuttingunits.Tostopthereels
withoutraisingthecuttingunits,pullbackthecontrol
momentarilyandreleaseit;startthereelsagainby
movingthecontrolforward.
g005504
Figure17
1.Functional-controllever
3.Raise/lowermowcontrol
2.Ignitionswitch
16
FunctionalControlLever
Thefunctionalcontrollever(Figure17)provides2
tractionselectionsplusaNEUTRALposition.Youcan
shiftfrommowtotransportortransporttomow(not
toneutral)whilethemachineisinmotion;nodamage
willresult.
•REARposition—neutralposition;usewhen
backlappingthereels
•MIDDLEposition—usewhencuttinggrass
•FRONTposition—usewhendrivingthemachine
betweenjobsites
IgnitionSwitch
Insertthekeyintotheswitch(Figure17)andturnit
clockwisetotheSTARTpositiontostarttheengine.
Releasethekeyassoonastheenginestarts;
thekeymovestotheONposition.Turnthekey
counterclockwisetotheSTOPpositiontoshutoffthe
engine.
Steering-WheelLockingLever
Rotatethelever(Figure18)forwardtoloosenthe
adjustment,raiseorlowersteeringwheelforyour
comfort,then,rotatetheleverrearwardtotightenthe
adjustment.
g005505
Figure18
1.Steering-wheellockinglever
Steering-ArmLockingKnob
Loosentheknob(Figure19)untiltheshoulderonthe
knobclearsthenotchesinthesteeringarm.Raise
orlowerthesteeringarmtothedesiredheightwhile
aligningtheshoulderoftheknobwiththenotchinthe
steeringarm.Tightentheknobtolocktheadjustment.
g032583
Figure19
1.Steering-armlockingknob
Fuel-ShutoffValve
Closethefuel-shutoffvalve(Figure20),underthefuel
tank,whenstoringortransportingthemachineona
truckortrailer.
g005109
Figure20
1.Fuel-shutoff(underthefueltank)
BacklapLever
Usethebacklaplever(Figure21)withtheraise/lower
mowcontrolleverandthereelspeedcontrolfor
backlappingthereels.
g007385
Figure21
1.Backuplever2.Reel-speedcontrol
Reel-SpeedControl
Usethereel-speedcontrol(Figure21)toadjustthe
speedofthereels.
17
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Widthofcut150cm(59inches)
Wheeltread
126cm(49.5inches)
Wheelbase
119cm(46.9inches)
Overalllength229cm(90inches)
Overallwidth177cm(69.75inches)
Overallheight189cm(74.5inches)
NetWeight
493kg(1,087lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Engagetheparkingbrake,shutoffthemachine,
removethekey,andwaitforallmovementtostop
beforeyouleavetheoperator’sposition.Allow
themachinetocoolbeforeadjusting,servicing,
cleaning,orstoringit.
•Knowhowtostopthemachineandshutoffthe
machinequickly.
•Checkthatoperator-presencecontrols,safety
switches,andsafetyprotectivedevicesare
attachedandfunctioningproperly.Donotoperate
themachineunlesstheyarefunctioningproperly.
•Beforemowing,alwaysinspectthemachineto
ensurethatthecuttingunitsareingoodworking
condition.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
18
FuelSpecication
Fueltankcapacity:26.6L(7USgallons)
RecommendedFuel:Unleadedgasolinewithan
octaneratingof87orhigher((R+M)/2ratingmethod)
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.
•Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).
•Donotusefuelthatcontainsmethanol.
•Donotstorefueleitherinthefueltankorfuel
containersoverthewinter,unlessyouuseafuel
stabilizer.
•Donotaddoiltogasoline.
•Forbestresults,useonlyclean,fresh(lessthan
30daysold)fuel.
•Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamage,
whichmaynotbecoveredunderthewarranty.
Important:Donotusefueladditivesotherthan
afuelstabilizer/conditioner.Donotusefuel
stabilizerswithanalcoholbasesuchasethanol,
methanol,orisopropanol.
FillingtheFuelTank
1.Cleanaroundthefuel-tankcapandremoveit
(Figure22).
g229586
Figure22
1.Fuel-tankcap
2.Addthespeciedfueltothefueltankuntilthe
levelis25mm(1inch)belowthebottomofthe
llerneck.
Thisspaceinthetankallowsthefueltoexpand.
Donotllthefueltankcompletelyfull.
3.Installthecap.
Note:Youwillhearaclicksoundwhenthecap
issecure.
4.Wipeupanyspilledfuel.
PerformingDaily
Maintenance
ServiceInterval:Beforeeachuseordaily
Beforestartingthemachineeachday,performthe
followingprocedures:
•Checktheengine-oillevel—refertoCheckingthe
EngineOil(page33).
•Checkthehydraulic-uidlevel—refertoChecking
theHydraulic-FluidLevel(page42).
•Checkthereel-to-bedknifecontact—referto
CheckingtheReel-to-BedknifeContact(page46).
•Checkthetirepressure—refertoCheckingthe
TirePressure(page37).
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
•Wearappropriateclothing,includingeye
protection;longpants;andsubstantial,
slip-resistantfootwear.Tiebacklonghairanddo
notwearlooseclothingorloosejewelry.
•Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.
•Donotcarrypassengersonthemachine.
19
•Keepbystandersandchildrenoutoftheoperating
area.Ifco-workersmustbepresent,usecaution
andensurethatthegrassbasketsareinstalledon
themachine.
•Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
•Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
•Keepyourhandsandfeetawayfromthecutting
units.
•Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
•Stopthecuttingunitswheneveryouarenot
mowing.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
•Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
•Donotleavearunningmachineunattended.
•Beforeyouleavetheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Lowerthecuttingunitstothegroundand
ensurethattheyaredisengaged.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovementtostop.
•Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
RolloverProtectionSystem
(ROPS)Safety
•DonotremoveanyoftheROPScomponentsfrom
themachine.
•Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
•Alwayswearyourseatbelt.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplacealldamagedROPScomponents.Donot
repairoralterthem.
SlopeSafety
•Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Youareresponsibleforsafeslope
operation.Operatingthemachineonanyslope
requiresextracaution.
•Evaluatethesiteconditionstodetermineifthe
slopeissafeformachineoperation,including
surveyingthesite.Alwaysusecommonsense
andgoodjudgmentwhenperformingthissurvey.
•Reviewtheslopeinstructions,listedbelow,for
operatingthemachineonslopes.Beforeyou
operatethemachine,reviewthesiteconditionsto
determinewhetheryoucanoperatethemachine
intheconditionsonthatdayandatthatsite.
Changesintheterraincanresultinachangein
slopeoperationforthemachine.
•Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction.Maketurnsslowlyandgradually.
•Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion.
•Removeormarkobstructionssuchasditches,
holes,ruts,bumps,rocks,orotherhiddenhazards.
Tallgrasscanhideobstructions.Uneventerrain
couldoverturnthemachine.
•Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.
•Useextremecautionwhenoperatingthemachine
neardrop-offs,ditches,embankments,water
hazards,orotherhazards.Themachinecould
suddenlyrolloverifawheelgoesovertheedge
ortheedgecavesin.Establishasafetyarea
betweenthemachineandanyhazard.
•Identifyhazardsatthebaseoftheslope.
Iftherearehazards,mowtheslopewitha
pedestrian-controlledmachine.
•Ifpossible,keepthecuttingunitsloweredtothe
groundwhileoperatingonslopes.Raisingthe
cuttingunitswhileoperatingonslopescancause
themachinetobecomeunstable.
•Useextremecautionwithgrass-collectionsystems
orotherattachments.Thesecanchangethe
stabilityofthemachineandcausealossofcontrol.
BreakingintheMachine
Refertotheenginemanualsuppliedwiththe
machineforoilchangeandmaintenanceprocedures
recommendedduringthebreak-inperiod.
Only8hoursofoperationisrequiredforthebreak-in
period.
20
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