04384

Toro 04384 User manual

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FormNo.3450-117RevA
Greensmaster®3250-D2-Wheel
DriveTractionUnit
ModelNo.04384—SerialNo.408000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3450-117*
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladegreensmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanauthorizedToro
distributorandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationof
themodelandserialnumbersontheproduct.Write
thenumbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g234995
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................9
1MountingtheSeat..........................................10
2ChargingtheBattery......................................10
3InstallingtheRollBar.....................................10
4ReducingtheTirePressure.............................11
5MountingtheFrontCarrierFrames.................11
6AdjustingtheCarrierFrameRollers................11
7InstallingtheOilCooler..................................12
8InstallingtheCuttingUnits.............................12
9MarkingtheOuterGrassBaskets...................13
10AdjustingtheTransportHeight.....................14
11AddingRearBallast.....................................15
12InstallingtheCEGuardKit...........................15
13InstallingtheCEDecals...............................15
14BurnishingtheBrakes..................................16
ProductOverview...................................................17
Controls...........................................................17
Specications..................................................19
Attachments/Accessories.................................19
BeforeOperation.................................................20
BeforeOperationSafety...................................20
FillingtheFuelTank..........................................20
PerformingDailyMaintenance..........................21
DuringOperation.................................................21
DuringOperationSafety...................................21
BreakingintheMachine...................................22
StartingtheEngine...........................................22
CheckingtheMachineAfterStartingthe
Engine...........................................................23
ShuttingOfftheEngine.....................................23
CheckingtheSafety-InterlockSystem..............23
DrivingtheMachinewithoutMowing.................24
MowingtheGreen............................................24
AfterOperation....................................................26
AfterOperationSafety......................................26
InspectingandCleaningafterMowing..............27
TowingtheMachine..........................................27
HaulingtheMachine.........................................28
Maintenance...........................................................29
MaintenanceSafety..........................................29
RecommendedMaintenanceSchedule(s)...........30
DailyMaintenanceChecklist.............................31
Lubrication..........................................................32
GreasingtheMachine.......................................32
EngineMaintenance...........................................33
EngineSafety...................................................33
ServicingtheAirCleaner..................................33
ServicingtheEngineOil....................................33
FuelSystemMaintenance...................................35
DrainingWaterfromtheFuelFilter....................35
ReplacingtheFuelFilter...................................36
InspectingtheFuelLinesand
Connections..................................................36
ElectricalSystemMaintenance...........................37
ElectricalSystemSafety...................................37
AccessingtheBattery.......................................37
DisconnectingtheBattery.................................37
ConnectingtheBattery.....................................38
ChargingtheBattery.........................................38
LocatingtheFuses...........................................39
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
CheckingtheT orqueoftheWheel
Nuts..............................................................39
AdjustingtheTransmissionforNeutral..............39
AdjustingtheTransportSpeed..........................40
AdjustingtheMowingSpeed............................41
CoolingSystemMaintenance..............................41
CoolingSystemSafety.....................................41
CleaningtheRadiatorScreen...........................41
CheckingtheEngine-CoolantLevel..................42
BrakeMaintenance.............................................42
BurnishingtheBrakes.......................................42
AdjustingtheBrakes.........................................43
BeltMaintenance................................................43
AdjustingtheAlternatorBelt.............................43
ControlsSystemMaintenance.............................44
AdjustingtheCuttingUnitLift/Drop...................44
HydraulicSystemMaintenance...........................44
HydraulicSystemSafety...................................44
ServicingtheHydraulicFluid............................44
CheckingtheHydraulicLinesand
Hoses............................................................46
CuttingUnitMaintenance.....................................46
BladeSafety.....................................................46
CheckingtheReel-to-BedknifeContact............46
SettingtheReelSpeed.....................................46
BacklappingtheReels......................................48
Storage...................................................................49
StorageSafety..................................................49
PreparingtheMachineforStorage...................49
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395andANSIB71.4-2017andmeetsthese
standardswhenyoucompletethesetupprocedures.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Shutoffthemachine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operatorsposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal139-2726
139-2726
decal93-8068
93–8068
1.ReadtheOperator'sManualforinstructionsonlockingand
unlockingthesteeringarm.
decal93-6686
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-6689
93-6689
1.Warning—donotcarrypassengers.
4
decal127-6114
127-6114
1.ReadtheOperator'sManual.3.Engine—preheat
2.Engine—shutoff4.Engine—start
decal127-6115
127-6115
1.Lowerandengagethereels5.Singlelight9.Slow,forwardreel13.Gradualspeedchange
2.Raisethecuttingunit6.Off10.Neutral,reversereel14.SLOW
3.Pressthebutton7.Doublelights11.Forwardmovement
4.Enginecoolanttemperature8.Fast,stationaryreel12.FAST
decal104-7729
104-7729
1.Warning—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Cutting/dismemberment
hazard;handorfoot—shut
offtheengineandwaitfor
movingpartstostop.
decal115-8155
115-8155
1.Warning—readtheOperator'sManual,donotprimeoruse
startinguid.
5
decal106-5976
106-5976
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal93-8062
93-8062
1.Tolocktheparkingbrake,
pressthebrakepedaland
theparking-brakelock.
3.Parking-brakelock
2.Tounlocktheparking
brake,pressthebrake
pedal.
decal136-8506
136-8506
1.Warning—readthe
OperatorsManual;do
notoperatethismachine
unlessyouaretrained.
4.Tippinghazard—slowthe
machinebeforeturning;
donotturnathighspeeds.
2.Warning—wearhearing
protection.
5.Thrownobject
hazard—keepbystanders
away.
3.Cutting/dismemberment
hazardofhandor
foot—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
6.Warning—engagethe
parkingbrake,shutoff
theengine,andremove
thekeybeforeleavingthe
machine.
6
decal136-8505
136-8505
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.
1.Warning—readthe
OperatorsManual;do
notoperatethismachine
unlessyouaretrained.
4.Tippinghazard—donot
useonslopesgreaterthan
15°.
2.Warning—wearhearing
protection.
5.Thrownobject
hazard—keepbystanders
away.
3.Cutting/dismemberment
hazardofhandor
foot—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
6.Warning—engagethe
parkingbrake,shutoff
theengine,andremove
thekeybeforeleavingthe
machine.
decal133-8062
133-8062
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal115-8226
115-8226
1.Tippinghazard—readtheOperator'sManual;weara
seatbelt;donotremovetherollbar.
7
decal115-8156
115-8156
1.Reelheight3.8–bladecuttingunit5.14–bladecuttingunit7.Fast
2.5–bladecuttingunit4.11–bladecuttingunit6.Reelspeed8.Slow
8
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Seat1
1Nut(5/16inch)4Mounttheseattothebase.
2NopartsrequiredChargethebattery.
Rollbar1
Bolt(5/8x4-1/2inch)4
3Locknut(5/8inch)4
Installtherollbar.
4NopartsrequiredReducethetirepressure.
Carrierframe2
Spacer2
Bolt(1/2inchx3-1/4inches)2
5Locknut(1/2inch)2
Mountthefrontcarrierframes.
6NopartsrequiredAdjustthecarrierframerollers.
7NopartsrequiredInstalltheoilcooler(optional).
Offsetlifthook(RefertotheCuttingUnit
OperatorsManualfortheinstallation
instructions)
3
Screw(suppliedwiththecuttingunit)6
Bolt(#10x5/8inch)1
Jamnut(#10)1
Cuttingunit(soldseparately)3
Ballstud(suppliedwiththecuttingunit)6
8
Grassbasket3
Installthecuttingunits.
9NopartsrequiredMarktheoutergrassbaskets.
10NopartsrequiredAdjustthetransportheight.
RearWeightKit(PartNo.100-6442or
PartNo.99-1645;purchaseseparately)1
11Calciumchloride(purchaseseparately)18kg(40
lb)
Addrearballast.
12CEGuardKit(PartNo.04441;purchase
separately)1InstalltheCEGuardKit.
Warningdecal(PartNo.136-8505)1
CEmarkdecal1
13CEproductionyeardecal1
InstalltheCEdecals(ifrequired).
14NopartsrequiredBurnishthebrakes.
9
Note:MountingfastenersfortheGreensmaster
3250-Dcuttingunitsareincludedwiththecuttingunits.
1
MountingtheSeat
Partsneededforthisprocedure:
1Seat
4Nut(5/16inch)
Procedure
Note:Mounttheseatslidesinthefrontsetof
mountingholestogainanadditional7.6cm(3inches)
intheforwardadjustment,orintherearmounting
holesforanadditional7.6cm(3inches)inthe
rearwardadjustment.
1.Removethelocknutssecuringtheseatslidesto
theshippingbasestraps.Discardthelocknuts.
2.Connectthewireharnesstotheseatswitch.
3.Securetheseatslidestotheseatsupportwith
thelocknuts(5/16inches)suppliedintheloose
parts(Figure3).
g008408
Figure3
1.Seatsupport2.Seatslide
2
ChargingtheBattery
NoPartsRequired
Procedure
Chargethebattery;refertoChargingtheBattery
(page38).
3
InstallingtheRollBar
Partsneededforthisprocedure:
1Rollbar
4Bolt(5/8x4-1/2inch)
4Locknut(5/8inch)
Procedure
1.Positiontherollbarsothetopofthetubeis
curvedtowardthefrontofthemachine(Figure
4).
10
g019975
Figure4
1.Rollbar3.Locknut(5/8inch)
2.Bolt(5/8x4-1/2inch)
2.Lowertherollbarontotheframe,aligningitwith
themountingholes(Figure4).
3.Secureeachsideoftherollbartotheframe
with2bolts(5/8x4-1/2inches)andlocknutsas
showninFigure4.
4.Torquethefastenersto183to223N∙m(135to
165ft-lb).
4
ReducingtheTirePressure
NoPartsRequired
Procedure
Thetiresareover-inatedatthefactoryforshipping
purposes.Reducethepressuretotheproperlevels
beforestartingthemachine.RefertoCheckingthe
TirePressure(page39).
5
MountingtheFrontCarrier
Frames
Partsneededforthisprocedure:
2Carrierframe
2Spacer
2Bolt(1/2inchx3-1/4inches)
2Locknut(1/2inch)
Procedure
1.Mountacarrierframeassemblytoeachclevis
withaspacer,bolt(1/2x3-1/4inch),andlocknut
(1/2inch);refertoFigure5.Torqueto91to113
N∙m(67to83ft/lb).
g016465
Figure5
1.Carrierframe4.Bolt(1/2x3-1/4inches)
2.Spacer5.Locknut(1/2inch)
3.Clevis
2.Lubricatethebushingsineachcarrierframewith
No.2lithiumgrease.
11
6
AdjustingtheCarrierFrame
Rollers
NoPartsRequired
Procedure
1.Positionthemachineonalevelsurfaceand
lowerthecuttingunitcarrierframestotheoor.
2.Verifythatthereis13mm(1/2inch)clearance
betweenthecarrierframerollersandtheoor.
3.Ensurethatthecarrierframerollersarelevelto
theground.Iftheyarenotlevel,insertalong
toolintotheendofthecarrierframeandapply
pressureuntiltherollersarelevel.
4.Ifyoumustadjusttheclearance,loosenthe
jamnutonthecarrierframestopscrew(Figure
6)androtatethescrewupordowntoraiseor
lowerthecarrierframe.Tightenthejamnutto
securetheadjustment.
g008412
Figure6
1.Carrierframeroller2.Carrierframestopscrew
7
InstallingtheOilCooler
Optional
NoPartsRequired
Procedure
Ifyouareoperatingthemachineinanareawhere
ambienttemperaturesrangefrom20to49°C(70to
120°F),orifyouusethemachineforheavy-dutyuse
(mowingotherareasthangreens,suchasfairwaysor
verticutting),installtheHydraulicOilCoolerKit(Part
No.104-7701)tothemachine.
8
InstallingtheCuttingUnits
Partsneededforthisprocedure:
3Offsetlifthook(RefertotheCuttingUnitOperator’s
Manualfortheinstallationinstructions)
6Screw(suppliedwiththecuttingunit)
1Bolt(#10x5/8inch)
1Jamnut(#10)
3Cuttingunit(soldseparately)
6Ballstud(suppliedwiththecuttingunit)
3Grassbasket
Procedure
Note:Whensharpening,settingtheheightofcut,
orperformingothermaintenanceproceduresonthe
cuttingunits,storethecutting-unitreelmotorsinthe
supporttubestopreventdamagetothehoses.
Important:Donotraisethesuspensiontothe
transportpositionwhenthereelmotorsarein
theholdersinthemachineframe.Damagetothe
motorsorhosescouldresult.
1.Removethecuttingunitsfromthecartons.
Assembleandadjustthemasinstructedinthe
cuttingunitOperator'sManual.
2.Slidethecuttingunitunderthepullframewhile
hookingthelifthoopontotheliftarm.
12
3.Slidethesleevebackoneachballjointreceiver
andhookthereceiverontothecuttingunitball
stud(Figure7).
g021274
Figure7
1.Pulllinkextension3.Balljointreceiver
2.Pullarm
4.Mountthebasketontothecarrierframe.
5.Adjustthepulllinksuntilthereis2to3mm
(1/16to1/8inch)clearancebetweenthelipof
thebasketandthereelblades.Ensurethatthe
basketlipsareequidistantfromthereelblades
allthewayacrossthereelblades.
6.Alignthesocketsintheballjointssotheopen
sideofthesocketiscenteredtowardtheball
stud.Tightenthejamnutstosecurethesockets
inposition.
7.Ensurethatthereisapproximately13mm
(1/2inch)ofthethreadsexposedoneach
reel-drive-motormountingbolt(Figure8).
g008420
Figure8
1.Mountingbolts2.Drivemotor
8.Coatthemotorsplineshaftwithcleangrease
andinstallthemotorbyrotatingthemotor
clockwisesothatthemotorangesclearthe
studs.Rotatethemotorcounterclockwiseuntil
theangesencirclethestuds(Figure8).
9.Tightenthemountingbolts(Figure8).
9
MarkingtheOuterGrass
Baskets
NoPartsRequired
Procedure
Toassistinaligningthemachineforsuccessive
cuttingpasses,dothefollowingproceduretotheNo.
2andNo.3cuttingunitbaskets:
1.Measureinapproximately12.7cm(5inches)
fromtheouteredgeofeachbasket.
2.Eitherplaceastripofwhitetapeorpaintaline
ontoeachbasketparallelingtheouteredgeof
eachbasket(Figure9).
13
g005115
Figure9
1.Alignmentstrip3.Cutgrassonright
2.Approximately12.7cm(5
inches)
4.Keepfocalspot1.8to3
m(6to10ft)aheadofthe
machine.
10
AdjustingtheTransport
Height
NoPartsRequired
Procedure
Checkthetransportheight(Figure11andFigure12)
andadjustitifrequired.
1.Parkthemachineonalevelsurface.
2.Oncuttingunitsequippedwithaoffsetlifthook
(Figure10inset),verifythatthedistancefrom
thetopofthecarrierframeadjustingscrewto
thebackofthecarrierframeis25mm(1inch).
Ifthedistanceisnot25mm(1inch),proceed
tostep4.
g008423
Figure10
1.Transportplate4.Offsetlifthook
2.Adjustingscrew5.25mm(1inch)
3.Transport-platemounting
screw
3.Oncuttingunitsequippedwithachainlinkor
astraightlifthook(Figure11andFigure12
insets),verifythatthedistancefromthetopof
thecarrierframeadjustingscrewtotheback
ofthecarrierframeis22mm(7/8inch).Ifthe
distanceisnot22mm(7/8inch),proceedtostep
4.Ifthecuttingunitisequippedwithanoffsetlift
link(Figure10),proceedtothenextstep.
g008421
Figure11
1.Transportplate4.Chainlink
2.Adjustingscrew5.22mm(7/8inch)
3.Transport-platemounting
screw
14
g008422
Figure12
1.Transportplate4.Linkhook
2.Adjustingscrew5.22mm(7/8inch)
3.Transport—latemounting
screw
4.Loosenthetransportplatemountingscrews
(Figure11,Figure12,andFigure10).
5.Raisethecuttingunitstothetransportposition.
Important:Donotraisethesuspensionto
thetransportpositionwhenthereelmotors
areinthemachine-frameholders.Damage
tothemotorsorhosescouldresult.
6.Ensurethateachcarrierframeisatthesame
heightfromtheground.Iftheyare,proceedto
step8.
7.Ifthecarrierframesarenotatthesameheight,
loosenthejamnutonthecarrierframeadjusting
screw(Figure10,Figure11,andFigure12).
Rotatethescrewoutwardtoraiseandinwardto
lower.Tightenthejamnutafteryouobtainthe
properheight.
8.Rotatethetransportplateuntilitlocksthepull
frame.Tightenthescrews.
11
AddingRearBallast
Partsneededforthisprocedure:
1RearWeightKit(PartNo.100-6442orPartNo.
99-1645;purchaseseparately)
18kg
(40lb)Calciumchloride(purchaseseparately)
Procedure
ThismachinecomplieswithENISO5395andANSI
B71.4-2017whenitisequippedwithoneofthe
following:
RearWeightKit(PartNo.100-6442)and18kg
(40lb)ofcalciumchlorideballastaddedtothe
rearwheel
RearWeightKit(PartNo.99-1645)and18kg(40
lb)ofcalciumchloride(ifa3-WheelDriveKitis
installedonthemachine)
Important:Ifapunctureoccursinatirewith
calciumchloride,removethemachinefromthe
turfareaasquicklyaspossible.Toprevent
possibledamagetotheturf,immediatelysoakthe
affectedareawithwater.
12
InstallingtheCEGuardKit
Partsneededforthisprocedure:
1CEGuardKit(PartNo.04441;purchaseseparately)
Procedure
InstalltheCEGuardKit(PartNo.04441);refertothe
kitInstallationInstructions.
ThismachinecomplieswithENISO5395:2013when
itisequippedwiththeguardkit.
15
13
InstallingtheCEDecals
Partsneededforthisprocedure:
1Warningdecal(PartNo.136-8505)
1CEmarkdecal
1CEproductionyeardecal
Procedure
Ifyouusethismachineinacountrythatcompliesto
CEstandards,performthefollowingstepsafteryou
installtheweightkitandguardkittothemachine:
ApplytheCEwarningdecal(PartNo.136-8505)
overtheexistingwarningdecal(PartNo.
136-8506);refertoFigure13.
g235881
Figure13
1.Warningdecal(PartNo.136-8506)—applyCEwarning
decal(PartNo.136-8505)here.
ApplytheCEmarkdecalnexttotheserialplate
(Figure14).
g234996
Figure14
1.CEproductionyeardecal3.Serialplate
2.CEmarkdecal
ApplytheCEproductionyeardecalnexttotheCE
markdecal(Figure14).
14
BurnishingtheBrakes
NoPartsRequired
Procedure
Burnishthebrakes;refertoBurnishingtheBrakes
(page42).
16
ProductOverview
Controls
TractionPedal
Thetractionpedal(Figure15)has3functions:
tomakethemachinemoveforward,tomoveit
backward,andtostopthemachine.Pressthetop
ofthepedaltomoveforwardandthebottomofthe
pedaltomovebackwardortoassistinstoppingwhen
movingforward.Also,allowthepedaltomovetothe
NEUTRALpositiontostopthemachine.Donotrestthe
heelofyourfootonreversewhenoperatingforward
(Figure16).
g008430
Figure15
1.Tractionpedal3.Parking-braketab
2.Brakepedal
g005105
Figure16
BrakePedal
Pressthebrakepedal(Figure15)tostopthemachine
byactuatingthefront-wheelbrakes.
Parking-BrakeTab
Tosettheparkingbrake,pressthebrakepedal,then
presstheparking-braketab(Figure15)toengage
thebrakes.Disengagethetabbypressingthebrake
pedal.Engagetheparkingbrakebeforeyouleave
themachine.
ThrottleControl
Thethrottlecontrol(Figure17)allowsyoutocontrol
thespeedoftheengine.Movingthethrottlecontrol
towardtheFASTpositionincreasestheenginespeed;
movingthethrottlecontroltowardSLOWdecreases
theenginerpm.Groundspeedsareasfollows:
3.2to8km/h(2to5mph)forwardmowingspeed
14.1km/h(8.8mph)maximumtransportspeed
4.0km/h(2.5mph)reversespeed
Note:Youcannotshutofftheengineusingthe
throttlecontrol.
g008431
Figure17
1.Throttlecontrol7.Engine-oilpressurelight
2.Functionalcontrollever8.Batterywarninglight
3.Hourmeter9.Glowplugindicatorlight
4.Ignitionswitch10.Raise/Lowermowcontrol
5.Steeringarmlockinglever11.Hightemperatureoverride
button
6.Watertemperaturelight
FunctionalControlLever
Thefunctionalcontrollever(Figure17)provides2
tractionselectionsplusaNEUTRALposition.Youcan
shiftfrommowtotransportortransporttomow(not
toneutral)whilethemachineisinmotion;nodamage
willresult.
17
REARposition—neutralposition;usewhen
backlappingthereels
MIDDLEposition—usewhencuttinggrass
FRONTposition—usewhendrivingthemachine
betweenjobsites
HourMeter
Thehourmeter(Figure17)indicatesthetotalhours
themachinehasoperated.Itstartstofunction
wheneveryourotatethekeyswitchtotheONposition.
IgnitionSwitch
Insertthekeyintotheswitch(Figure17)andturnit
clockwisetotheSTARTpositiontostarttheengine.
Releasethekeyassoonastheenginestarts;
thekeymovestotheONposition.Turnthekey
counterclockwisetotheSTOPpositiontoshutoffthe
engine.
SteeringArmLockingLever
Rotatethelever(Figure17)rearwardtoloosenthe
adjustment,raiseorlowerthesteeringarmforyour
comfort,then,rotatetheleverforwardtotightenthe
adjustment.
WaterTemperatureLight
Thelight(Figure17)glowsandtheengine
automaticallyshutsoffwhenevertheenginecoolant
temperatureistoohigh.
Engine-OilPressureLight
Thelight(Figure17)glowsiftheengine-oilpressure
dropsbelowasafelevel.
BatteryWarningLight
Thelight(Figure17)glowsifthebatterychargeislow.
Glow-PlugIndicatorLight
Whentheglow-plugindicatorlight(Figure17)islit,it
indicatestheglowplugsareon.
Note:Theglow-plugindicatorlightmayilluminate
forashorttimeaftertheenginehasstarted;thisis
normal.
Raise/LowerMowControl
Movingthecontrol(Figure17)forwardduringcutting
operationlowersthecuttingunitsandstartsthereels.
Pullbackonthecontroltostopthereelsandraise
thecuttingunits.Tostopthereelswithoutraisingthe
cuttingunits,pullbackonthecontrolmomentarily
andreleasingit.Startthereelsbymovingthecontrol
forward.
HighTemperatureOverrideButton
Iftheengineshutsoffbecauseitisoverheated,press
theoverridebutton(Figure17)inandholdituntilyou
canmovethemachinetoasafelocationandallowed
tocooldown.
Note:Whenusingtheoverridebutton,youmusthold
itdowncontinuouslytooperate.Donotuseitfor
extendedperiodsoftime.
BacklapLever
Usethebacklaplever(Figure18)withtheraise/lower
mowcontrolleverandthereelspeedcontrolfor
backlappingthereels.
g008432
Figure18
1.Backuplever2.Reel-speedcontrol
Reel-SpeedControl
Usethereel-speedcontrol(Figure18)toadjustthe
speedofthereels.
18
Seat-AdjustmentLever
Theseat-adjustmentleverontheleftsideoftheseat
(Figure19)allowsan18cm(7inch)forewardand
rearwardadjustmentoftheseat.
g008433
Figure19
1.Seat-adjustmentlever
Fuel-ShutoffValve
Closethefuel-shutoffvalve(Figure20),underthefuel
tank,whenstoringortransportingthemachineona
truckortrailer.
g008434
Figure20
1.Fuel-shutoffvalve(underthefueltank)
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Widthofcut150cm(59inches)
Wheeltread128cm(50.5inches)
Wheelbase123cm(48.6inches)
Overalllength(w/baskets)238cm(93.9inches)
Overallwidth173cm(68inches)
Overallheight197cm(77.5inches)
EnginespeedsettingsHighIdle:2,710±50rpm
LowIdle:1,500±50rpm
Netweightw/11-bladereels680kg(1,500lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
19
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Engagetheparkingbrake,shutoffthemachine,
removethekey,andwaitforallmovementtostop
beforeyouleavetheoperatorsposition.Allow
themachinetocoolbeforeadjusting,servicing,
cleaning,orstoringit.
Knowhowtostopthemachineandshutoffthe
machinequickly.
Checkthatoperator-presencecontrols,safety
switches,andsafetyprotectivedevicesare
attachedandfunctioningproperly.Donotoperate
themachineunlesstheyarefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethatthecuttingunitsareingoodworking
condition.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
FillingtheFuelTank
Fueltankcapacity:22.7L(6U.S.gallons)
RecommendedFuel:
Forbestresults,useonlyclean,freshdiesel
fuelorbiodieselfuelswithlow(<500ppm)
orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180
daystoensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)
attemperaturesabove-7°C(20°F)and
winter-grade(No.1-DorNo.1-D/2-Dblend)
belowthattemperature.Useofwinter-grade
fuelatlowertemperaturesprovideslowerash
pointandcoldowcharacteristicswhichwill
easestartingandreducefuellterplugging.
Note:Useofsummer-gradefuelabove-7°
C(20°F)willcontributetowardlongerfuel
pumplifeandincreasedpowercomparedto
winter-gradefuel.
Thismachinecanalsouseabiodiesel
blendedfuelofuptoB20(20%biodiesel,80%
petrodiesel).Thepetrodieselportionshouldbe
loworultra-lowsulfur.Observethefollowing
precautions:
Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
Theblendedfuelcompositionshouldmeet
ASTMD975orEN590.
Paintedsurfacesmaybedamagedby
biodieselblends.
UseB5(biodieselcontentof5%)orlesser
blendsincoldweather.
Monitorseals,hoses,gasketsincontact
withfuelastheymaybedegradedover
time.
Fuellterpluggingmaybeexpectedfora
timeafterconvertingtobiodieselblends.
Contactyourdistributorifyouwishformore
informationonbiodiesel.
1.Cleanaroundthefuel-tankcapandremoveit
(Figure21).
g005112
Figure21
1.Fuel-tankcap
20
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