Simplicity 5900703 User manual

Type
User manual

This manual is also suitable for

Not for Reproduction
Mfg. No. Description
5900703 Clean Sweep Triple Catcher
1735596
Revision B
Triple Catcher
ATTACHMENT
OPERATOR’S
MANUAL
Copyright © Briggs & Stratton Power Products Group, LLC
Milwaukee, WI USA. All Rights Reserved
Not for Reproduction
2
Not for Reproduction
3
Table of Contents
Hardware ........................................................................................ 4
Operator Safety ............................................................................. 6
General Warnings ...................................................................... 6
Recommended Accessories ..................................................... 6
Safety Decals ............................................................................ 6
Attachment Decals .................................................................... 6
General Operating Safety .......................................................... 7
Assembly ....................................................................................... 8
Replace Existing Baes ............................................................ 8
Mounting Bracket Installation .................................................... 9
Hitch Plate Installation ............................................................... 9
Cover and Upright Support Assembly ....................................... 10
Collector Bag Installation ........................................................... 10
Cover Assembly Installation ...................................................... 11
Tube Installation ........................................................................ 11
Secure Lower Chute to Mower .................................................. 12
Front Weight Carrier Installation ................................................ 13
Operation ....................................................................................... 14
Warranty ......................................................................................... 15
NOTE: In these instructions, “front”, “back”, “left” and “right” are
referenced from the operating position.
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4
A - BAFFLE, LH Blowout, 50”
(Qty. 1)
Hardware
D - BOLT, Carriage
.3125”-18 x .625” (Qty. 8)
C - NUT, Whiz Lock
.3125”-18 (Qty. 10)
B - BOLT, Carriage
.3125”-18 x 1.00” (Qty. 2)
E - BAFFLE, RH Blowout, 50”
(Qty. 1)
F - MOUNTING BRACKET
(Qty. 1)
P - COVER SUPPORT BRACKET
(Qty. 1)
L - UPRIGHT SUPPORT
(Qty. 1)
N - HAIR PIN CLIP
(Qty. 1)
H - HITCH PLATE (Qty. 1)
J - U-Bolt (Qty. 3) K - NUT, Hex ESNA
.375”-16 (Qty. 6)
M - HITCH ROD
(Qty. 1)
G - BOLT
.50”-13 x 1.50” (Qty. 4)
I - NUT, Lock
.50”-13 (Qty. 6)
O - BOLT
.375”-16 x 1.00” (Qty. 4)
Q - NUT
.375”-16 (Qty. 4)
T - HINGE PIN
(Qty. 2)
R - COLLECTOR BAG
(Qty. 3)
U - HINGE PIN
(Qty. 2)
S - COLLECTOR BAG
(Qty.1)
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5
V - LOWER CHUTE
(Qty. 1)
W - MIDDLE TUBE (Qty. 1)
Y - SCREW
.25” x .75” (Qty. 1)
AD - WEIGHT CARRIER
(Qty. 1)
Z - BOLT
.25”-20 x 1.50” (Qty. 1)
AE - ROD
(Qty. 1)
AC - CAPSCREW,
.50”-13 x 1.250” (Qty. 2)
AF - SPRING RETAINER
(Qty. 2)
AA - LOCKNUT RETAINER
.25” (Qty. 1)
X - UPPER TUBE (Qty. 1)
EXTRA TUBE for TURBO KIT
(Qty. 1)
AB - LOCK NUT
.25”-20 (Qty. 1)
Hardware
Extra Parts in Kit - Needed for Turbo Kit Assembly
SCREW, Truss
10-24 x .75” (Qty. 2)
RIVET WASHER
.203” I.D. x .50” O.D. x .047” THK
(Qty. 4)
NUT
10-24 (Qty. 2)
Not for Reproduction
6
Operator Safety
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit,
severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in
text signifies important cautions or warnings which must be followed.
Recommended Accessories
• Front counterweight is recommended when using rear-
mounted grass catcher. Contact an authorized dealer
for availability.
Safety Decals
Several safety labels are installed on the unit to remind you
of important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider, attachments and mower should be
carefully read and obeyed. Personal bodily injury can result
when these instructions are not followed. The safety decals
below are on your product.
If any decals are lost or damaged, replace them at once.
See your local dealer for replacements. These labels are
easily applied and will act as a constant visual reminder to
you, and others who may use the equipment, to follow the
safety instructions necessary for safe, effective operation.
Attachment Decal
Part Number 1732819 - Thrown Objects Hazard
General Warnings
Know the unit’s controls and how to stop quickly. READ THE
OPERATOR’S MANUALS.
Read and obey all safety decals.
Only allow responsible adults, who are familiar with the
instructions, should operate the unit.
Disengage the PTO. Shut off the engine and wait for
all moving parts to stop before attaching, adjusting, or
disconnecting any part of the collection system.
Check the collection system to make sure it is bolted tightly to
the unit.
DO NOT operate the unit without either the entire grass
catcher or the deflector in place.
DO NOT mow in reverse unless absolutely necessary.
Always look down and behind before and while travelling in
reverse.
DO NOT turn sharply when travelling alongside a building or
any object. Slow down before turning.
DO NOT carry passengers.
When collection system is removed from the mower deck,
the deflector must be properly installed.
Collector bags are subject to deterioration and wear during
normal use. Inspect the bag periodically for tears, holes,
or weak spots and replace with a new bag that meets
manufacturer’s durability standards.
Grass should be cut often but not too short. If grass is too
long or lush, it may be necessary to keep ground speed to a
minimum or to cut only half the width to prevent clogging. If
grass is too high, operate with mower in high cutting position.
Cut the grass again in lower cutting position, if desired.
Before mowing, clear the lawn of all sticks, stones, wire and
other debris which may be caught or thrown by the mower
blades.
The blower housing should be removed for cleaning. If a
large amount of cut grass is spilling out from under the deck,
the tube may be plugged or grass bags are full. Shut off
tractor, disengage the PTO, remove the key, and allow all
moving parts to stop before disconnecting the tube.
For added stability and to prevent tipping or loss of control:
a. Use reduced speed on uneven ground and when turning
corners.
b. Reduce loads on hillsides. It is recommended that the
collection system be kept only half full when negotiating
any slopes. Start mowing on slopes when the collection
system is empty.
c. Mow up and down the face of slopes; never across the
face of any slope.
• Never operate on slopes greater than 17.6% (10°).
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7
General Operating Safety
Be sure to read all information in the Operator Safety
section before attempting to operate this unit. Become
familiar with all of the controls and how to stop the unit.
WARNING
If the unit does not pass a safety test, do not operate it.
See an authorized dealer. Contact an authorized dealer
for availability.
Safety Interlock System Tests
This unit is equipped with a Safety Interlock System. This
system is present for your safety: don not attempt to bypass
or tamper with the switches and devices. Check the system
using the Safety Interlock System Tests listed in the Opera-
tor’s Manual.
Not for Reproduction
8
Assembly
NOTE: Lower case letters refer to existing parts / hard-
ware.
WARNING
Before beginning any service work, turn off the PTO, set
the parking brake, turn off the ignition and remove the
key.
Replace Existing Baes
1. Remove carriage bolts (a, Figure 1) and nuts (b)
securing front baffle (c). Retain baffle and hardware for
re-assembly.
c
b
a
Figure 1
2. Remove carriage bolts (d, Figure 2) and nuts (e)
securing front of left baffle (f) and gage wheel (g) .
3. Remove capscrew (h) and nut (i) securing rear of left
baffle.
Retain baffle, gage wheel and hardware for re-
assembly.
e
d
g
f
i
h
Figure 2
4. Place LH baffle (A, Figure 3) inside of mower deck
with holes in baffle aligned to holes in mower deck as
shown.
5. Keeping all hardware loose, install LH baffle and gage
wheel (h) to mower deck with carriage bolts (B) and
nuts (C).
B
C
A h
Figure 3
6. Install carriage bolts (D, Figure 4) and nuts (C) into
remaining three holes to secure LH baffle to mower
deck.
7. Tighten all hardware.
D
C
Figure 4
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9
8. Raise side discharge chute (k, Figure 5).
9. Insert RH baffle (E, Figure 5) through discharge opening
and set on top of stone guard (l) and align holes at
stone guard and front of deck.
10. Insert carriage bolts (D) and finger tighten nuts (C) in all
three places. When all hardware is in place, tighten to
secure.
l
E
k
C
C
D
Figure 5
Mounting Bracket Installation
1. Insert carriage bolts (D, Figure 6) through holes of
mower deck and mounting bracket (F) as shown.
2. Secure with nuts (C).
F
C
D
Figure 6
Hitch Plate Installation
Flat Style Bumper (Older Models)
1. Remove and discard capscrews (a, Figure 7) and nuts
(b) securing heat shield (c).
2. Enlarge existing holes in heat shield and upper and
lower bumper (d) to 17/32”.
b
a
d
c
Figure 7
3. Insert capscrews (G, Figure 8) through holes in hitch
plate (H), heat shield (c) and upper and lower bumper
(d).
4. Secure with nuts (I).
I
G
dH
c
Figure 8
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10
Tube Style Bumper
1. Place u-bolts (J, Figure 9) over upper two bumper tubes
(a) and into holes of hitch plate (H) as shown.
2. Center hitch plate on the rear bumper tubes and secure
with locknuts (K).
J
H
a
K
Figure 9
Cover and Upright Support Bracket
Assembly
1. Place upright support (L, Figure 10) onto pins of hitch
plate (H).
2. Slide hitch rod (M) through upper holes of hitch plate
and secure with hair pin (N).
N L
H M
Figure 10
3. Insert carriage bolts (O, Figure 11) through holes of
cover support bracket (P) and upright support (L).
4. Secure with locknuts (Q).
L
O
Q
P
Figure 11
Collector Bag Installation
1. Attach the three collector bags (R, Figure 12) using bag
hangers (a) and bag hanger posts (b).
b
R
a
Figure 12
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11
Cover Assembly Installation
1. Place cover (S, Figure 13) on cover support bracket (P).
2. On each side, insert hinge pins (T) through hinge pivots
of cover and cover support bracket.
3. Secure with hair pins (U) .
S
U
TP
Figure 13
Tube Installation
1. Raise discharge deflector (a, Figure 14).
2. Insert rod on lower chute (V) into mounting plate (F).
NOTE: Do not secure rubber strap (b) until tubes are
attached.
F
b
V
a
Figure 14
3. Slide middle tube (W, Figure 15) into upper tube (X).
4. Insert screw (Y) into third hole (e) from edge in upper
tube and second hole (f) down from edge in middle tube
and secure.
Y
e
f
X
W
Figure 15
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12
5. Insert the top of upper / middle tube assembly (X / W,
Figure 16) into hole in cover (S). Place ridge (g) of
upper tube into slot (h) in cover hole.
6. Insert other end of upper / middle tube assembly into
lower chute (V).
7. Pull strap (i) on middle tube over pin (j) in lower chute.
S
g
X
W
h
V
i
j
Figure 16
NOTE: An extra tube and hardware is supplied in this
kit. This tube is used when a turbo kit is installed on the
mower deck.
Secure Lower Chute to Mower
NOTE: Check whether deflector rod bolt is long enough to
accept the rubber strap on lower chute assembly.
IF NO: Proceed to Step 1. IF YES: Proceed to Step 4.
1. Remove nut and lockwasher,(a, Figure 17), washer (b),
deflector rod (c), locknut retainer and capscrew (d) from
mower. Retain deflector rod, washer and nut.
c
d
a
b
Figure 17
2. On inside of mower, insert carriage bolt (Z, Figure 18)
and secure with locknut retainer (AA).
3. Re-install deflector rod (c) and washer (b). Install one
nut (AC) and tighten securely.
AA
Z
c
AC
b
Figure 18
Not for Reproduction
13
4. Swing lower chute (V, Figure 19) into place. The slot
must slide over edge of stone guard (a).
a
V
Figure 19
5. If original hardware was long enough to accept rubber
strap on lower chute assembly, remove the top nut (a,
Figure 20).
6. Pull lower chute strap (b) over the threads of carriage
bolt (Z) and secure with nut (a) or (AC).
b
Z
aAC
aAC
Figure 20
Front Weight Carrier Installation
1. At front of unit, insert capscrews (AC, Figure 21) into
holes of weight carrier (AD) and secure to front of
tractor with locknuts (I).
10
I
ACAD
Figure 21
2. Place required weights (sold separately) (a, Figure 22)
onto weight carrier (AD).
3. Slide rod (AE) through weight carrier and required
weights and secure with safety clips (AF).
10
a
AD
AF AF
Figure 22
Not for Reproduction
14
Operation
Before Operation
Clear the lawn of all sticks, stones, wire and other debris
which may be caught or thrown by the mower blades.
Check grass condition. If wet, wait until later in the day.
If grass is wet, the grass catcher is likely to become
plugged.
For efficient bagging, air circulation under the mower
deck, through the chute and into the bag is very important.
For this reason, BEFORE YOU BEGIN MOWING you
should make certain the underside of the mower and
the underside of the catcher lid are free from grass and
debris.
Make sure that there is a snug fit between mower deck,
blower housing, tubes, and grass catcher cover.
Mowing with the Catcher
Always operate with throttle at full speed when mowing.
Grass should be cut often, and not too short. If grass is too
long or lush it may be necessary to keep ground speed
to a minimum or to cut only half the width of the mower to
prevent clogging. If grass is long, operate with mower in
high cutting position for first pass, cutting again in a lower
position on a second pass.
Do not open the cover with mower engaged.
If a large amount of cut grass is spilling out from under
deck, the tube may be plugged or the bags may be full—
discontinue mowing, stop the unit, disengage the PTO, shut
off the engine and then empty the catcher or clear the tube.
WARNING
ALWAYS shut off the tractor. Disengage the PTO, and
allow all moving parts to stop BEFORE disconnecting or
clearing tube, or emptying catcher.
Before leaving the operator’s position for any reason,
engage the parking brake, disengage the PTO, stop the
engine and remove the key.
To reduce fire hazard, keep the engine, rider and
mower free of grass, leaves and excess grease. Do not
stop or park unit over dry leaves, grass or combustible
materials.
CAUTION
Before you begin operating the unit be certain you have
read all of the safety and operational information of this
instruction sheet, as well as the Operator’s Manual for
the tractor and any other attachments.
NOTE: Never operate on slopes greater than 17.6% (10°).
After Operation
Remove any debris from the screen on the underside of
the lid.
The blower housing and tube should be removed for
cleaning.
Inspect the grass bags for wear or damage. Make sure that
there is a snug fit between mower deck, blower housing,
tubes, and grass catcher cover.
CAUTION
Do not leave grass in bagger containers. Empty
containers after each use and before storing. Failure
to do so may result in spontaneous combustion which
could develop into a fire.
Storing The Grass Catcher
Clean the grass catcher thoroughly using a mild detergent
to avoid mildew or mold (other products may damage
the tube). Make sure it is thoroughly dry before storage.
Remove any debris from the screen on the underside of
the lid.
If paint has been scratched on metal parts, touch up with
paint, or apply a thin film of oil to prevent corrosion.
Store in a dry area. Dry thoroughly before storing for a long
period of time. Always store away from moisture.
Not for Reproduction
15
Warranty
80004543_EN Rev E
BRIGGS & STRATTON PRODUCTS WARRANTY POLICY January 2014
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship
or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is
subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggsand
stratton.com. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for inspection and
testing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the
warranty period listed below, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is
permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may
also have other rights which vary from state to state or country to country.**
WARRANTY PERIOD
** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be
of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at
BRIGGSandSTRATTON.COM, or by calling 1300 274 447, or by emailing or writing to [email protected], Briggs & Stratton Australia Pty Ltd, 1
Moorebank Avenue, NSW, Australia, 2170.
The warranty period begins on the date of purchase by the first retail or commercial consumer. “Consumer use” means personal residential household use by a retail
consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once a product has experienced commercial use,
it shall thereafter be considered as a commercial use product for purposes of this warranty.
To ensure prompt and complete warranty coverage, register your product at the website shown above or at www.onlineproductregistration.com.
Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product
will be used to determine the warranty period. Product registration is not required to obtain warranty service on Briggs & Stratton products.
ABOUT YOUR WARRANTY
Warranty service is available only through Briggs & Stratton Authorized Service Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty
service may not be appropriate. This warranty covers only defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper
maintenance or repair, or normal wear and tear.
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s
Manual or using the product after it has been damaged will not be covered under this warranty. Warranty coverage will also not be provided if the serial number on the
product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage or water/chemical
corrosion damage.
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or
repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.
Normal Wear and Tear - Like most mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal
use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (except engine brake pads) are
not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.
Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or chemical deterioration.
Attachments or accessories that were not originally packaged with the product are also excluded. This warranty does not include used, reconditioned, second-hand, or
demonstration equipment or engines. This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer’s control.
Item Consumer Use Commercial Use
Accessory/Attachment 12 months None
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Simplicity 5900703 User manual

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