Alemite 7350 User manual

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Service Guide
Hand Crank Reel
7350
SER 7350
Revision (2-05)
670875
Copyright 2005 by Alemite, LLC
This document contains confi dential information that is the property of Alemite, LLC
and is not to be copied, used, or disclosed to others without express written permission.
167 Roweland Drive
Johnson City, TN 37601
www.alemite.com
Alemite, LLC
Revision (2-05)
2
SER 7350
IMPORTANT
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING, OR SERVICING THIS EQUIPMENT
DIMENSIONAL DATA
Fig. 1
Ensure that the reel has been properly installed before connecting supply line (see installation instructions).
Bleed fl uid/gas pressure from system before servicing reel.
Before connecting reel to supply line ensure that supply line pressure does not exceed maximum rated working pressure of
reel.
Do not play pranks on other personnel. Even low pressure is very dangerous and can cause irrepairable damage or death.
Do not wear loose fi tting clothing while operating reel.
Be aware of other personnel in work area.
Be aware of other machinery in work area.
If a leak occurs in the hose or reel, remove supply line pressure immediately.
If the reel is power driven check for loose, frayed, and/or broken wires before operating.
Treat and respect a hose reel as any other piece of machinery, observing all common safety practices.
Personnel injury and/or equipment damage may result if proper safety precautions are not observed.
PERSONNEL SAFETY
11.38”
(28.9 cm)
9“
(22.9 cm)
12.69”
(32.2 cm)
17.75”
(45.1 cm)
20.25”
(51.4 cm)
19”
(48.3 cm)
6.63”
(16.8 cm)
6”
(15.2 cm)
1/2 NPTF (f )
9.75”
(24.8 cm)
11”
(27.9 cm)
11.38”
(28.9 cm)
9“
(22.9 cm)
12.69”
(32.2 cm)
17.75”
(45.1 cm)
20.25”
(51.4 cm)
19”
(48.3 cm)
6.63”
(16.8 cm)
6”
(15.2 cm)
1/2 NPTF (f )
9.75”
(24.8 cm)
11”
(27.9 cm)
Alemite, LLC
Revision (2-05)
3
SER 7350
Apply thread compound to all threads.
Thread male connector of connecting hose into swivel.
Tighten securely.
2.
3.
Two 1/2" (13 mm) diameter mounting holes are located
at the base of each side support panel (2 each). Mount
reel using four (customer supplied) bolts; tightening
them securely to ensure a solid, rigid attachment.
1.
NOTE:
Ensure that mounting surface is fl at to prevent binding
on reel after it is mounted.
Unpack and inspect reel for damage. Turn the reel by hand
to check for smooth operation. Check for completeness.
Inspection
INSTALLATION INSTRUCTIONS
Apply thread compound to all threads.
Hand thread male hose connector into connecting tube
assembly.
Using a wrench, fi rmly hold on to connecting tube assem-
bly while tightening hose connector.
1.
2.
3.
CAUTION
Do not connect the hose to the connecting tube assembly
until after hose reel has been installed.
Fully extend and charge hose before winding on to
reel. Momentarily open control valve, when initially
charging, to purge hose of gases. When fl uid appears at
control valve, close valve. This prevents fl attening of the
hose and excessive pressure on the drum when fl uid sup-
ply is reinitialized at a later time.
Connecting The Delivery Hose
NOTE:
A fl exible hose connection must be used to compensate
for any offset between the supply line and reel swivel.
Fig. 2
Fig. 3
Fig. 4
Alemite, LLC
Revision (2-05)
4
SER 7350
CAUTION
Remove connecting hose pressure before performing the
following procedure.
Replacing The Swivel
Remove connecting hose from swivel.
Remove swivel assembly from inlet shaft.
Install swivel assembly to inlet shaft by reversing steps
1 and 2.
Apply thread compound to all threads.
1.
2.
3.
4.
SERVICE INSTRUCTIONS
Replacing The Delivery Hose
Using a wrench, fi rmly hold on to the connecting tube
assembly while removing hose connector.
Follow procedures for "Connecting The Delivery Hose"
(See Installation Instructions).
1.
2.
Adjust reel drag by loosening or tightening set screw on
hub casting.
1.
Adjusting Reel
Fig. 5
Fig. 6
WARNING-PREVENT STATIC SPARKING
When working around fl ammable liquids such as
solvents, paints, chemicals, or petroleum products,
ensure that the hose reel, hose , and the equipment being
serviced are properly grounded. Use grounded hose(s)
(static wire). Use an ohmmeter to check continuity of
the ground circuit. Fire and/or explosion can result if
proper grounding is not achieved. Pull hose from the
reel by grasping the hose itself, not the control handle or
swivel.
OPERATING INSTRUCTIONS
Alemite, LLC
Revision (2-05)
5
SER 7350
2
1
2
2
2
Item No.
Description
Quantity
Part No.
1
Swivel
1
393539-106
2
Hub and Bushing Assembly
4
393539-107
REPLACEMENT PARTS
Fig. 7
/