Toro Reelmaster 3100-D Traction Unit With Sidewinder User manual

FormNo.3445-520RevA

Reelmaster

®

3100-DTractionUnit

ModelNo.03170—SerialNo.409210000andUp

ModelNo.03171—SerialNo.409210000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3445-520*

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheseparate

productspecicDeclarationofConformity(DOC)

sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner’smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedturf.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberplate(if

equipped)toaccesswarranty,parts,andother

productinformation.

g259773

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................12

1InstallingtheWheels......................................13

2InstallingtheSteeringWheel..........................13

3ChargingandConnectingtheBattery.............14

4CheckingtheSlopeIndicator.........................15

5InstallingtheRollBar.....................................15

6InstallingtheFrontLiftArms...........................16

7InstallingtheCarrierFramestotheCutting

Units..............................................................18

8InstallingtheCuttingUnits..............................20

9InstallingtheCuttingUnitDrive

Motors...........................................................21

10AdjustingtheLiftArms.................................22

11AdjustingTireAirPressure...........................24

12InstallingtheHoodLatch..............................24

13InstallingtheExhaustGuard........................25

14InstallingtheCEDecals...............................26

15InstallingtheTipperRollerKit

(Optional)......................................................27

ProductOverview...................................................28

Controls...........................................................28

ControlConsole............................................28

MowerManifold.............................................29

Specications..................................................30

Attachments/Accessories.................................30

BeforeOperation.................................................31

BeforeOperationSafety...................................31

FuelSpecication.............................................31

FillingtheFuelTank..........................................32

PerformingDailyMaintenance..........................32

CheckingtheInterlockSystem..........................32

DuringOperation.................................................33

DuringOperationSafety...................................33

StartingtheEngine...........................................34

ShuttingOfftheEngine.....................................35

CuttingGrasswiththeMachine........................35

DrivingtheMachineinTransportMode.............35

ClipRate(ReelSpeed).....................................36

AdjustingReelSpeed.......................................37

BleedingtheFuelSystem.................................37

OperatingTips.................................................38

AfterOperation....................................................38

AfterOperationSafety......................................38

AfterMowing....................................................38

TowingtheMachine..........................................38

IdentifyingtheTie-DownPoints........................39

HaulingtheMachine.........................................39

Maintenance...........................................................40

MaintenanceSafety..........................................40

RecommendedMaintenanceSchedule(s)...........40

DailyMaintenanceChecklist.............................42

Pre-MaintenanceProcedures..............................44

PreparingforMaintenance...............................44

RemovingtheBatteryCover.............................44

OpeningtheHood............................................44

Lubrication..........................................................45

GreasingtheBearingsandBushings................45

CheckingtheSealedBearings..........................47

EngineMaintenance...........................................48

EngineSafety...................................................48

EngineOilSpecication....................................48

CheckingtheEngine-OilLevel..........................48

ChangingtheEngineOilandtheFilter..............49

ServicingtheAirCleaner..................................49

FuelSystemMaintenance...................................50

ServicingtheFuelT ank.....................................50

InspectingtheFuelLinesandFittings...............50

DrainingtheWaterSeparator...........................50

ChangingtheFuelFilterCanister......................51

BleedingAirfromtheInjectors..........................51

ElectricalSystemMaintenance...........................52

ElectricalSystemSafety...................................52

ServicingtheBattery.........................................52

ServicingtheFuses..........................................52

DriveSystemMaintenance..................................53

CheckingtheTirePressure...............................53

TorquingtheWheelNuts...................................53

AdjustingtheTractionDriveforNeutral.............53

CoolingSystemMaintenance..............................55

CoolingSystemSafety.....................................55

CoolantSpecication........................................55

CheckingtheCoolantLevel..............................55

CleaningtheEngineCoolingSystem................56

BrakeMaintenance.............................................56

AdjustingtheParkingBrake..............................56

BeltMaintenance................................................57

ServicingtheEngineBelts................................57

ControlsSystemMaintenance.............................58

AdjustingMowGroundSpeed..........................58

AdjustingtheThrottle........................................58

HydraulicSystemMaintenance...........................59

HydraulicSystemSafety...................................59

CheckingtheHydraulicLinesand

Hoses............................................................59

HydraulicFluidSpecications...........................59

CheckingtheHydraulicFluid............................59

HydraulicFluidCapacity...................................60

ChangingtheHydraulicFluid............................60

ChangingtheHydraulicFilter............................61

CuttingUnitSystemMaintenance........................62

BladeSafety.....................................................62

CheckingtheReel-to-BedknifeContact............62

BacklappingtheCuttingUnits...........................62

Cleaning..............................................................64

WashingtheMachine.......................................64

Storage...................................................................64

StorageSafety..................................................64

PreparingtheTractionUnit...............................64

PreparingtheEngine........................................65

StoringtheBattery............................................65

Troubleshooting......................................................66

3

UsingtheStandardControlModule

(SCM)...........................................................66

Safety

Thismachinehasbeendesignedinaccordance

withENISO5395(whenyoucompletethesetup

procedures)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-6681

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts.

decal93-7276

93-7276

1.Explosionhazard—weareyeprotection.

2.Causticliquid/chemicalburnhazard—toperformrstaid,

ushwithwater.

3.Firehazard—nore,openames,orsmoking.

4.Poisonhazard—keepchildrenawayfromthebattery.

decal94-3353

94-3353

1.Crushinghazardofhand—keephandsaway.

99-3444

decal99-3444

99-3444

1.Transportspeed—fast

2.Mowingspeed—slow

decal136-3702

136-3702

1.Warning—Readthe

Operator’sManual;wear

aseatbelt;donotremove

therollbar.

2.Warning—Donotmodify

therollbar.

5

decal117-3270

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement

hazard,belt—stayawayfrommovingparts,keepallguards

andshieldsinplace.

CEMachines

decal121-3598

121-3598

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthe

machineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Tippinghazard—donotdriveacrossslopesgreaterthan

17°.

decal121-3628

121-3628

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthe

machineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Tippinghazard—donotdriveacrossslopesgreaterthan

25°.

decal125-6688

125–6688

1.Explosionhazard—ReadtheOperator’sManual;Donot

usestartinguid.

decal133-8062

133-8062

6

decal106-9290

106-9290

1.Inputs5.Inseat

9.Outputs

13.Engine—Start

2.Reels—active

6.PTO10.PTO

14.Power

3.Hightemperatureshutdown

7.Parkingbrake—Off11.Engine—Start

4.Hightemperaturewarning

8.Neutral12.Engine—Run

7

Model03170

decal139-6026

139-6026

1.PTO—Disengage6.Engine—Shutoff

2.PTO—Engage

7.Engine—Run

3.Lowerthecuttingunits.

8.Engine—Start

4.Raisethecuttingunits.9.Fast

5.Lock

10.Slow

8

Model03171

decal136-3679

136-3679

1.PTO—Disengage8.Engine—Shutoff

2.PTO—Engage

9.Engine—Run

3.Lowerthecuttingunits.

10.Engine—Start

4.Raisethecuttingunits.11.Lights

5.Shiftthecuttingunitstotheright.

12.Fast

6.Shiftthecuttingunitstotheleft.

13.Slow

7.Lock

9

decal121-3623

121-3623

1.Warning—readtheOperator'sManual;donotoperatethe

machineunlessyouhavereceivedtraining.

5.Thrownobjecthazard—keepbystandersaway.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

6.Warning—wearhearingprotection.

3.Tippinghazard—slowthemachinebeforeturning;when

drivingonslopes,keepthecuttingunitsloweredandyour

seatbeltfastened.

7.Entanglementhazard—keepawayfrommovingparts;keep

allguardsandshieldsinplace.

4.Warning—donotparkonslopes;engagetheparkingbrake,

stopthecuttingunits,lowertheattachments,shutoffthe

engine,andremovethekeyfromtheignitionbeforeleaving

themachine.

10

decal138-6979

138-6979

1.ReadtheOperator'sManual.

11

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Frontwheelassembly2

1

Rearwheelassembly1

Installthewheels.

Steeringwheel

1

Steering-wheelcap

1

Largewasher1

Jamnut1

2

Screw

1

Installthesteeringwheel.

3

Nopartsrequired

–

Chargeandconnectthebattery.

4

Angleindicator(handheld)

1

Checktheslopeindicator.

Roll-barassembly1

Flange-headbolt4

Locknut4

5

Hoseclamp1

Installtherollbar.

6

Liftarmkit(optionalkit—order

separately)

1

Installthefrontliftarms.

7

CuttingUnit(optionalpart—order

separately)

3

Installthecarrierframestothecutting

units.

8

Nopartsrequired

–

Installthecuttingunits.

9

Nopartsrequired

–

Installthecuttingunitdrivemotors.

10

Nopartsrequired

–

Adjusttheliftarms.

11

Nopartsrequired

–

Adjustthetireairpressure.

Lockbracket1

Rivet2

Washer1

Screw(1/4x2inches)

1

12

Locknut(1/4inch)

1

Installthehoodlatch(CEmachines).

Exhaustguard1

13

Self-tappingscrew

4

Installtheexhaustguard(CEmachines).

Yearofproductiondecal

1

CEdecal(PartNo.133-8095)

1

14

Tiltdangerdecal(121-3598)

InstalltheCEdecals,ifrequired.

15

Tipperrollerkit(notincluded)

1Installtheoptionaltipperrollerkit.

12

MediaandAdditionalParts

Description

Qty.

Use

Ignitionkey2

Starttheengine.

Operator'sManual

1

Engineoperator'smanual1

Readbeforeoperatingthemachine.

Operatortrainingmaterial

1

Viewbeforeoperatingthemachine.

Pre-deliverychecklist1

Checktoensurethatthemachinehasbeenproperlyset

up.

Certicateofcompliance

1

EnsureCEcompliance.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

1

InstallingtheWheels

Partsneededforthisprocedure:

2Frontwheelassembly

1Rearwheelassembly

Procedure

Important:Therimandtireoftherearwheelis

narrowerthanthatofthefront2rimsandtires.

1.Mountawheelassemblyontothewheelhub

withthevalvestemalignedoutward.

2.Securethewheeltothehubwiththelugnuts,

andtorquethenutsinacrossingpatternto61

to88N∙m(45to65ft-lb).

3.Repeatsteps1and2fortheotherwheel

assemblies.

2

InstallingtheSteering

Wheel

Partsneededforthisprocedure:

1

Steeringwheel

1

Steering-wheelcap

1Largewasher

1Jamnut

1

Screw

Procedure

1.Slidethesteeringwheelontothesteeringshaft

(Figure3).

g010834

Figure3

1.Steeringwheel

3.Jamnut

2.Washer

4.Cap

2.Slidethewasherontothesteeringshaft(Figure

3).

13

3.Securethesteeringwheeltotheshaft(Figure

3)withajamnutandtightenitto27to35N∙m

(20to26ft-lb).

4.Installthecaptothesteeringwheelandsecure

itwithascrew(Figure3).

3

ChargingandConnecting

theBattery

NoPartsRequired

Procedure

DANGER

Batteryelectrolytecontainssulfuricacid,

whichislethalifconsumedandcauses

severeburns.

•Donotdrinkelectrolyteandavoidcontact

withskin,eyes,orclothing.Wearsafety

glassesandrubbergloves.

•Fillthebatterywherecleanwaterisalways

availableforushingtheskin.

1.Removethe2knobsthatsecurethebattery

covertothemachine,andremovethecover

(Figure4).

g336164

Figure4

1.Knob2.Batterycover

2.Measurethebatteryvoltage.

Note:Ifyoumeasure12.4Vorhigher,the

batteryischarged.

3.Ifyoumeasure12.3Vorless,chargethebattery

atarateof3to4Afor4to8hours.

WARNING

Chargingthebatteryproducesgasses

thatcanexplode.

•Keepsparksandamesawayfrom

battery.

•Neversmokenearthebattery.

4.Whenthebatteryischarged,disconnectthe

chargerfromtheelectricaloutletandbattery

posts.

5.Installthepositivecable(red)tothepositive(+)

batteryterminal,andsecurethemwithT-bolt

andnut(Figure5).

Note:Ensurethatthepositive(+)terminalisall

thewayontothepostandthecableispositioned

snugtothebattery.

Important:Thecablemustnotcontactthe

batterycover.

6.Installthenegativecable(black)tothenegative

(–)batteryterminalofthebattery,andsecure

themwithT-boltandnut(Figure5).

WARNING

Incorrectbatterycableroutingcould

damagethetractorandcables,causing

sparks.Sparkscancausethebattery

gassestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

14

g011213

Figure5

1.Positive(+)batterycable2.Negative(–)batterycable

Important:Ifyoueverremovethebattery,

ensurethatthebatteryclampboltsare

installedwiththeboltheadspositionedon

thebottomsideandthenutsonthetopside.

Iftheclampboltsarereversed,theymay

interferewiththehydraulictubeswhenyou

shiftthecuttingunits.

7.CoatbothbatteryconnectionswithGrafo112X

skin-overgrease(ToroPartNo.505-47)orlight

greasetopreventcorrosion.

8.Slidetherubberbootoverthepositiveterminal

topreventapossibleshortfromoccurring.

9.Installthebatterycover.

4

CheckingtheSlope

Indicator

Partsneededforthisprocedure:

1

Angleindicator(handheld)

Procedure

1.Parkthemachineonaat,levelsurface.

2.Verifythatthemachineislevelbyplacinga

handheldangleindicator(suppliedwiththe

machine)ontheframecrossrail,bythefuel

tank(Figure6).

g353081

Figure6

1.Crossrail(frame)

2.Handheldangleindicator

3.Iftheangleindicatordoesnotread0°,movethe

machinetoalocationwhereyoucanattaina0°

readingonthehandheldangleindicator.

4.Checktheslopeindicatormountedonthe

steeringtubeofthemachine(Figure7).

Note:Theslopeindicatorshouldread0°when

viewedfromtheoperator’sposition.

g008873

Figure7

1.Angleindicator

5.Iftheslopeindicatordoesnotread0°,loosen

the2screwsand2locknutssecuringtheangle

indicatortothemountingbracket,adjustthe

indicatortoattaina0°reading,andtightenthe

screwsandnuts.

15

5

InstallingtheRollBar

Partsneededforthisprocedure:

1Roll-barassembly

4Flange-headbolt

4Locknut

1Hoseclamp

Procedure

Important:Neverweldormodifyarollover

protectionsystem(ROPS).Replaceadamaged

ROPS;donotrepairorreviseit.

1.Lowertherollbarontothetractionunitmounting

brackets,aligningthemountingholes.Ensure

thattheventtubeontherollbarisontheleft

sideofthemachine(Figure8).

g011160

Figure8

1.Rollbar4.Fuellineventtubehose

2.Mountingbracket5.Hoseclamp

3.Venttube

2.Secureeachsideoftherollbartothemounting

bracketswith2angeheadboltsand2locknuts

(Figure8).Torquethefastenersto81N∙m(60

ft-lb).

3.Securethefuellineventhosetotheventtube

ontherollbarwiththehoseclamp.

CAUTION

Startingtheenginewiththefuellinevent

hosedisconnectedfromtheventtube

willcausefueltoowfromthehose,

increasingtheriskofreorexplosion.

Areorexplosionfromfuelcanburn

youandothersandcancauseproperty

damage.

Connectthefuellineventhosetothe

venttubepriortostartingtheengine.

6

InstallingtheFrontLift

Arms

Partsneededforthisprocedure:

1

Liftarmkit(optionalkit—orderseparately)

PreparingtoInstalltheLiftArms

1.Insertapivotrodintoeachliftarmandalignthe

mountingholes(Figure9).

g011162

Figure9

1.Liftarm

2.Pivotrod

2.Securethepivotrodstotheliftarmswith2bolts

(5/16x7/8inch).

3.Torquetheboltsto37to45N∙m(27to33ft-lb).

4.Atthefrontofthemachine,removethe2ange

capscrews(1/2x2inches)thatsecurethe

pivot-shaftlinktotheliftarmpivotshafts,and

removethelink(Figure10).

Note:Retainthepivotshaftlinkandcapscrews.

16

g011161

Figure10

1.Pivot-shaftlink2.Liftarmpivotshaft

AssemblingtheLiftArmstothe

Machine

1.Assembletheliftarmsontotheliftarmpivot

shaftsasshowninFigure11).

g346437

Figure11

1.Bolt(1/2x2inches)3.Liftarm

2.Pivot-shaftlink4.Liftarmpivotshaft

2.Assemblepivot-shaftlinktotheliftarmpivot

shafts(Figure11)withthe2angecapscrews

(1/2x2inches)thatyouremovedinPreparing

toInstalltheLiftArms(page16).

3.Torquethecapscrewsto95N∙m(70ft-lb).

AssemblingtheLiftCylinderto

theLeftLiftArm

Greasetype:No.2lithiumgrease

1.Alignthecapendoftheliftcylinderwiththe

holesintheleftlift-armanges(Figure12).

g346438

Figure12

1.Greasetting

4.Mountingpin

2.Liftarmange(left)5.Liftcylinder(capend)

3.Snapring

2.Assemblethecylindertotheangeswiththe

mountingpinand2snaprings(Figure12).

3.ApplyNo.2lithiumgreasetothegreasettings

oftheliftarmandthehydrauliccylinder(Figure

12).

AssemblingtheLiftCylinderto

theRightLiftArm

Greasetype:No.2lithiumgrease

1.Alignadrainpanbelowthehydraulicttingsof

theliftcylinder(Figure13).

g346441

Figure13

2.Attheliftcylinder,loosenthestraightswivel

ttingofthereturnhoseandthe90°swiveltting

ofthelifthose(Figure14).

17

g346440

Figure14

1.Straightswiveltting

(returnhose)

2.90°swiveltting(lifthose)

3.Wraparagaroundthehosettings.

4.Slowlymovethelift-cylinderroduntilitaligns

withtheholesintherightlift-armanges(Figure

15).

Important:Somehydraulicuidisforced

outatthehosettingswhenyoumovethe

lift-cylinderrod.

g346439

Figure15

1.Greasetting4.Snapring

2.Liftarmange(right)5.Lift-cylinderrod

3.Mountingpin

6.Spacer

5.Assembletherodtotheangeswiththe

mountingpin,2spacers,and2snaprings

(Figure15).

6.ApplyNo.2lithiumgreasetothegreasettings

oftheliftarmandthehydrauliccylinder(Figure

15).

7.Torquetheswivelttingsofthereturnandlift

hosesto37to45N∙m(27to33ft-lb).

g346476

Figure16

1.Straightswiveltting

(returnhose)

2.90°swiveltting(lifthose)

8.Cleanhydraulicuidfromthemachine.

7

InstallingtheCarrier

FramestotheCuttingUnits

Partsneededforthisprocedure:

3

CuttingUnit(optionalpart—orderseparately)

PreparingtheCuttingUnits

1.Removethecuttingunitsfromthecartons.

2.Adjustthecuttingunitsasinstructedinthe

Operator’sManualforthecuttingunits.

InstalltheCarrierFramesforthe

FrontCuttingUnits

CuttingUnitwithLinks

Note:Thefrontcarrierframesarepartoftheoptional

liftarmkit.

1.Aligntheholesintheplatesofthefront-carrier

framewiththeholesinthecuttingunitmounting

plates(Figure17).

18

g353162

Figure17

1.Pivottube(front-carrier

frame)

4.Washer

2.Carriagebolt(3/8x2-1/4

inches)

5.Link(cuttingunit)

3.Plate(frontcarrierframe)6.Flangelocknut(3/8inch)

2.Alignawasherbetweenthecarrierplateand

link(Figure17),andlooselyassembletheplates

andspacerwithacarriagebolt(3/8x2-1/4

inches),washer,andangelocknut(3/8inch).

Note:Ifyouarestartingassemblyatthebackof

thecuttingunit,usethemiddleholeoftheplate.

3.Repeatstep2attheotherplateholesandlinks.

4.Torquetheangelocknutsto37to45N∙m(27

to33ft-lb).

5.Repeatsteps1through4fortheotherfront

cuttingunitandcarrierframe.

AssemblingtheCuttingUnitand

RearCarrierFrame

CuttingUnitwithLinks

Note:Therearcarrierframeispartoftheoptional

liftarmkit.

1.Aligntheholeintheplatesrear-carrierframe

withtheholeinthecuttingunitmountingplates

g353110

Figure18

1.Carriagebolt(3/8x2-1/4

inches)

4.Link(cuttingunit)

2.Plate(rearcarrierframe)5.Flangelocknut(3/8inch)

3.Washer

2.Alignawasherbetweenthecarrierplateand

link(Figure15),andlooselyassembletheplates

andspacerwithacarriagebolt(3/8x2-1/4

inches),washer,andangelocknut(3/8inch).

Note:Ifyouarestartingassemblyatthebackof

thecuttingunit,usethemiddleholeoftheplate.

3.Repeatstep2attheotherplateholesandlinks.

4.Torquetheangelocknutsto37to45N∙m(27

to33ft-lb).

InstalltheCarrierFramesforthe

FrontCuttingUnits

CuttingUnitwithMountingPlates

Note:Thefrontcarrierframesarepartoftheoptional

liftarmkit.

1.Aligntheholesintheplatesofthefront-carrier

framewiththeholesinthecuttingunitmounting

plates(Figure19).

19

g353163

Figure19

1.Pivottube(front-carrier

frame)

4.Spacer

2.Carriagebolt(3/8x1-1/4

inches)

5.Mountingplate(cutting

unit)

3.Plate(frontcarrierframe)6.Flangelocknut(3/8inch)

2.Alignaspacerbetweenthecarrierplate

andmountingplate(Figure19),andloosely

assembletheplatesandspacerwithacarriage

bolt(3/8x1-1/4inches)andangelocknut(3/8

inch).

Note:Ifyouarestartingassemblyattheback

ofthecuttingunit,usethemiddleholesofeach

plate.

3.Repeatstep2attheotherplateholes.

4.Torquetheangelocknutsto37to45N∙m(27

to33ft-lb).

5.Repeatsteps1through4fortheotherfront

cuttingunitandcarrierframe.

AssemblingtheCuttingUnitand

RearCarrierFrame

CuttingUnitwithMountingPlates

Note:Therearcarrierframeispartoftheoptional

liftarmkit.

1.Aligntheholesintheplatesoftherear-carrier

framewiththeholesinthecuttingunitmounting

plates(Figure15).

g353096

Figure20

1.Carriagebolt(3/8x1-1/4

inches)

4.Mountingplate(cutting

unit)

2.Plate(rearcarrierframe)5.Flangelocknut(3/8inch)

3.Spacer

2.Alignaspacerbetweenthecarrierplate

andmountingplate(Figure16),andloosely

assembletheplatesandspacerwithacarriage

bolt(3/8x1-1/4inches)andangelocknut(3/8

inch).

Note:Ifyouarestartingassemblyattheback

ofthecuttingunit,usethemiddleholesofeach

plate.

3.Repeatstep2attheotherplateholes.

4.Torquetheangelocknutsto37to45N∙m(27

to33ft-lb).

8

InstallingtheCuttingUnits

NoPartsRequired

Procedure

1.Slideathrustwasherontoeachfrontliftarm

pivotrod.

2.Slidethecuttingunitcarrierframeontothepivot

rodandsecureitwithalynchpin(Figure21).

Note:Onrearcuttingunit,positionthethrust

washerbetweentherearofthecarrierframe

andthelynchpin.

20

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Toro Reelmaster 3100-D Traction Unit With Sidewinder User manual

Toro Reelmaster 3100-D Traction Unit With Sidewinder User manual

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